Daikin LXE10E-A11 User manual

TR05-11
ダイキン海上コンテナ冷凍装置
Marine type Container Refrigeration Unit
LXE10E-A11
LXE10E-A20
LXE10E-A26
LXE10E-A26A
サービスガイド・パーツリスト
Service Manual・Parts List
オプション機能編・Optional Functions
PDF作成用2006.07.0614:01ページ1
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1
Covered Models
Regarding the features and operation of the unit, the service guide
describes the items which are different from those of the service manual
TR01-09A.
No. Item Different points from service manual
（Maintenance and Repair）
1 Tightening lever for control box cover Quick-lock lever type
2☆MODE Key (Display panel) Refer to the details in the following pages.
3☆Dehumidication control setting
(A26, A26A only)
Refer to the details in the following pages.
4☆Initial setting table into spare controller Refer to the details in the following pages.
For the ☆marked items, refer to the details in the following pages.
5☆Electronic type temperature recorder
(Rechargeable type)
Refer to the details in the following pages.
6☆Cable clamp bracket Provided.
7 Communication MODEM Provided.
8 Temperature setting range ＋30℃〜−30℃
9 Monitoring, receptacle Nothing
10☆Transducer Refer to the details in the following page.
11☆USDA receptacle (A28 only) A11, A26, A26A only
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CAUTION
Before starting the unit, run the generator.
Securely close the control box cover and the temperature
recorder box cover (optional).
Otherwise, It will cause water entry.
Temperature recorder box cover
Quick-lock lever
Control box cover
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CONTENTS
1. BASIC OPERATION OF ELECTRONIC CONTROLLER ……………4
1.1 Control panel …………………………………………………………4
2. OPERATION PROCEDURE ………………………………………………5
2.1 Operation procedure flow chart ……………………………………5
3. G-SET OPERATION/AUTOMATIC PUMP DOWN OPERATION
MODE/DEHUMIDIFICATION ON-A・OFF SETTING …………………6
4. DEHUMIDIFICATION CONTROL SETTING (A26, A26A only)………8
4.1 Description of setting …………………………………………………8
4.2 Dehumidification control………………………………………………9
5. Initial setting table into spare controller ……………………………10
6. CABLE CLAMP BRACKET ……………………………………………11
7. ELECTRONIC TEMPERATURE RECORDER ………………………11
8. Transducer ………………………………………………………………12
8.1 Low pressure transducer (LPT) ……………………………………12
8.2 High pressure transducer (HPT) …………………………………12
9. USDA receptacle (A11, A26, A26A only) ……………………………13
10. APPENDIX ………………………………………………………………15
10.1 Schematic wiring diagram …………………………………………15
10.2 Stereoscopic wiring diagram………………………………………16
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1. BASIC OPERATION OF ELECTRONIC CONTROLLER
1.1 Control panel
Name and function of each components
q
ty
u
i
w
e
r
o
!0
Operation key
3
1
2
b
–12 –10 –8 –6 –4 –2
–2–3–4–5–6 –1
SP–5
OVER
2
INRANGE
HOURS
DAYS
1
UNDER
ALARM
R.H.
SUPPLY
RETURN
˚C / ˚F
%R H
DEFROST INRANGED–HUMID
COMP.
˚C
˚C
SP+5
DECOS
DAIKIN ELECTRONICCONTAINER OPERATION SYSTEM
① SUPPLY LED (Lights when "supply air temperature" is indicated.)
② RETURN LED (Lights when "return air temperature" is indicated.)
③ALARM LED (Lights alarm is generated.)
④R.H.LED (Lights when "relative humidity" is indicated.)
⑤COMP.LED (Lights when the compressor is running.)
⑥
DEFROST LED (Lights when the unit is under the defrosting operation.)
⑦ IN RANGE LED (Lights when the control temperature is in range.)
⑧DE-HUMID.LED (Lights when the controller is the
dehumidification control optional.)
⑨Temperature base (Used for the graphic chart indication
on the LCD.)
⑩
Time base (Used for the graphic chart indication on the LCD.)
※: Dehumidification control is auailable on A26 and A26A only.
Function of operation key
●MODE Key
Shift from "Current indication mode" G-SET operation." / Automatic pump down mode /
Dehumidication ON-A･OFF setting.
Note: When the dehumidification ON-A・OFF is set to ON, G-Set operating mode will be skipped.
MODE
M
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2. OPERATION PROCEDURE
2.1 Operation procedure flow chart
S
S
S
I/O ON I/O OFF
I/O
S
I/O Unit On / Off key S key Select key
Enter key 8 / Chart key
CHART
CHART
CHART
Difference from standard model
★: Dehumidification control is auailable on A26 and A26A only.
Power OFF
Unit OFF
All indication
light on
(for 3 sec.)
Starting
preparation
(for 18 sec.)
※1
Current
indication
(Operation state)
When no power supply
Non operation for 30 sec.
Circuit Breaker ON
Circuit Breaker OFF
after setting change
( OFF when no settig change)
※3 Battery mode, Operation Condition Setting with back-up battery
(Set Point Temperature˚C / Humidity %, / Defrost Internal)
for 3 sec. for 3 sec. for 3 sec. for 3 sec.
※10
※2 Operation Setting (Set Point Temperature˚C, Humidity %, Defrost Internal)
※6 Sensor Indication
※3.10.1 Chart Indication
※7 Temperature
Record Scroll
※8 Alarm
Record Scroll
※12※11 ※13
or non operation for 5 min.
or non operation for 5 min.
※G-SET operation
(The energy consumption
 reducing operation)
※4 Dehumidification
 ON-A･OFF setting
※4 Automatic
 pump down
F. PTI
S. PTI
M. CHECK
※14 Logging data can be down loaded even when the power supply OFF, the unit OFF
or the unit in operation.
To down load the data during the power supply OFF, press the key for using
the wake-up battery.
Optional
Function
Setting
Basic
Function
Setting
Optional
Condition
Setting
Container
I.D & Time
Setting
for 3 sec.
MODE
M
MODE
M
MODE
M
MODE
M
※3.9.2.1
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3. G-SET OPERATION/AUTOMATIC PUMP DOWN OPERATION
MODE/DEHUMIDIFICATION ON-A・OFF SETTING
The energy consunption reducing operation during G-SET operation, automatic pump down operation
collecting refrigerant to the liquid receiver and dehumidification ON-A・OFF setting are executed.
Press the key in current indication mode to go to G-SET operation /
Automatic pump down operation / Dehumidification ON-A･OFF setting.
※After the automatic pump down is completed, the pump down status is
maintained until the power supply is turned off.
Pressing the key changes the mode between G-SET operation and automatic pump down /
Dehumidification ON-A･OFF setting.
The set point can be set by using key or key.
Note: When the dehumidification ON-A・OFF is set to ON, G-Set operating mode will be skipped.
MODE
M
MODE
M
MODE
M
All indication
light on
(for 3 sec.)
Starting
preparation
(for 18 sec.)
Current
indication
(Operation state)
※
1
G-SET operation /
Automatic pump
down operation /
Dehumidification
ON-A•OFF setting.
MODE
M
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Setting item LED panel LCD panel Setting method
–– –– ––
ON, OFF diSPOFF Select ON by using
or key, and press
the key to determine
the setting.
ON, OFF P down Select "ON" by using
key and key,
and press the key to
determine the setting.
Current
indication mode
G-SET
operation
Automatic pump
down operation
Dehumidification
ON-A・OFF setting
MODE
M
MODE
M
MODE
M
MODE
M
Note) Refer to the detail of automotic pump down function in the "4.3.1" of Service manual.
CAUTION
1．To apply the humidification control, be sure to set "ON-A".
2．ON/OFF of the reheating coil and DE-HUMID LED lit/unlit are not
synchronous.
3．When the dehumidification ON-A・OFF is set to ON, G-Set
operating mode will be skipped.
OFF, ON-A dHu Select "ON-A" by using
key and key,
and press the key to
determine the setting.
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4. DEHUMIDIFICATION CONTROL SETTING (A26, A26A only)
This unit features the dehumidification function. Therefore, it is necessary to set whether the
dehumidification control is to be executed or not according to the cargo to be transferred.
You can set whether the dehumidification control is to be executed or not by operating the display
panel of controller.
4.1 Description of setting
Whether the dehumidification control is to be executed or not is switched over according to the setting
of dehumidification control parameter "dHu" under the "4. G-SET operation / Automatic pump down
operation mode / Dehumidification ON-A･OFF setting"
CAUTION
1．ON/OFF of the reheating coil and DE-HUMID LED lit/unlit are not
synchronous.
2．To apply the humidification control, be sure to set "ON-A".
Dehumidification
control
Setting of
dehumidification
control "dHu"
DE-HUMID LED Remarks
To execute ON-A (Applied) ON
Case of the unit without the
humidity sensor
Not to execute off (Not applied) OFF
Note) The setting of dehumidification control can also be mode while in optional functional setting
mode. (Refer to 3.3.3 of service manual on page 3-26.)
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4.2 Dehumidification control
※If reheat coil (Optional) is equipped:
The unit have dehumidification control by a reheat coil, which is under the evaporator coil.
In dehumidification, the Reheat Solenoid Valve (RSV) opens to give high pressurized refrigerant to
reheat coil. The "DEHUMID" LED lamp will light up.
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Notes 1. Comfirm MODEL NAME mentioned in the name plate mounted on the reefer unit.
2. It is possible to input Container I.D. and Controller Time with both the panel operation and the personal computer installed DCCS's software. 3. When inputting the container I.D. by the panel operation, take care not to enter any of the following pairs of alphabet and numeral(i-1),(O-0),(S-5). 4. If you don't input container I.D., it is impossible to download the logger data with the personal computer. 5. If you don't input the controller set time, it starts from 2001.1.1, 0:00.
MODEL
NAME
Note 1
※10. Optional function
setting mode
※11. Basic function mode ※12.Optional Condition setting mode ※13. Input Data
LXE10E
USdA dHu
DECOS-3
LOG INT
REC SEN
OC-SET HP dISP COMP REHEAT
CHARTLS
USdA1/2
H001 H002 H003 H004 H005 H006
D1-- D2-- D3-- D-1- D-2- C/F SET Id
SET TIME
USdA
sensor
Dehumi-
dification
control
Controller
setting
Logging
interval
Data
recorder
sensor
Input
power
Hose
power
Panel
lighting
OFF
Comp./
Unload
setting
Reheat
coil
setting
D/H code
alarm
indication
USdA
sensor
type
H code D code Temp.
indication
Container
I.D.
Controller
set time
−A11 OFF OFF C 60 ON Single 10 OFF 100 OFF OFF 2 3 2 2 2 3 3 1 1 1 1 1 C ＊GMT
−A26 OFF OFF C 60 ON Single 10 OFF 100 ON OFF 2 3 2 2 2 3 3 1 1 1 1 1 C ＊GMT
↑↑↑↑↑↑↑↑↑ ↑ ↑↑↑
Spare
controller blank blank blank blank blank blank blank blank blank blank ON 1 3 2 2 2 3 3 1 1 1 1 1 C blank 01/1/1
−A20
−A26A
5.Initial setting table into spare controller
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6. CABLE CLAMP BRACKET
When it is operated on the trailer or railway chassis, be sure to fasten the power cable with .
cable clamp
CABLE CLAMP
POWER CABLE
7. ELECTRONIC TEMPERATURE RECORDER
●Temperature record with power supply turned off
When the power supply is turned off, the pen will move to the outer circumference of recording sheet
simultaneously.
Record on the outer
circumference
Power supply
is turned off.
Frosting record
●Rechargeable battery
The rechargeable battery is equipped on the electronic temperature recorder.
（Application of rechargeable battery）
①Drive of chart
②Pen swings up when the main power is turned off (+25˚C is recorded.)
（Specifications of rechargeable battery）
・Charge type nickel cadmium battery (7.2V, 600mA)
・Model:6N-600AA-2
（Replacement reference）
・As reference, 2 to 4 years have elapsed.
・Replace the battery if the pen does not swing up to +25˚C when the breaker is turned off.
・Confirm the life of rechargeable battery and make sure the internal gear rotating properly
through the rotation check window when the battery was replaced.
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CAUTION
Do not expose the low pressure
transducer to hot air of a dryer for
excess time.
Otherwise, the transducer may be damaged.
8.1 Low pressure transducer (LPT)
The LPT is located in the refrigerant circuit.
The operating low pressure value is displayed
on the controller indication panel.
(1) Replacing the transducer
q Disconnect the lead wire from the control box.
w In order to prevent refrigerant from flowing
out, disconnect the low-pressure transducer
piping from the gauge joint (with check valve)
C on the compressor side.
e Remove two screws on the clamp plate fixing
low pressure transducer in place, and cut the
binding bands.
tInsert the pressure transducer cable through
the heat shrinkage tube, and connect the
union joint and connector to the new low
pressure transducer. If paint on the low
pressure transducer is peeled off, apply clear
lacquer.
rRemove the heat shrinkage tube, and
disconnect the connector from the low
pressure transducer.
¡LXE10E-A12, A12A
qClamp plate
wBinding band
wBinding band
Flare nut
Connector
Low pressure transducer
Flare nut
Union joint
Low pressure transducer
Heat shrinkage tube
Model LXE10E-A11,A20,A26 LXE10E-A26A
Transducer type SPCL02 NSK-BC010F
Identification
color
Transducer Blue seal Black body
Connector Blue tape Nothing
¡LXE10E-A12B, A28
Flare nut
Union joint
Low pressure transducer
8. Transducer
8.2 High pressure transducer (HPT)
The HPT is located in the refrigerant circuit.
The operating high pressure value is displayed
on the controller indication panel.
(1) Replacement procedure
The replacement procedure is the same as
that for the low pressure transducer.
Make sure that the fixing position and the
cable connection is correct.
yApply the heat shrinkage tube in the following
position, then shrink it with hot air of a dryer.
uApply sealer between the heat shrinkage tube
and the flare nut. (Sealer :KE4898)
iFix the low pressure transducer with the
clamp plate, and fix the cable with the binding
band.
Fix the shrinkage tube end of the cable side
downward for prevention of water entering
into the tube.
rDryer
Make the heat shrinkage
tube fit in this area
Gauge
pipe side
Low pressure
transducer cable side
qHeat shrinkage tube
wConnector eFlare nut
qClamp plate
Fix the tube directing
the end downward
wBinding band
Sealer
Model LXE10E-A11,A20,A26 LXE10E-A26A
Transducer type SPCH01 NSK-BC030F
Identification
color
Transducer Red seal Red & Brown body
Connector Red tape Nothing
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9. USDA receptacle (A11, A26, A26A only)
USDA receptacle (A11,A26,A26A only)
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10. APPENDIX
10.1 Schematic wiring diagram
15
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10.2 Stereoscopic wiring diagram
16
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掲載機種
このサービスガイドは本ユニットの特長及び取扱いについてサービスガイ
ド（サービス編）と異なる事項のみ掲載しております。
NO. 項 目 サービスガイド（サービス編）と異なる点
1コントロールボックス蓋締め付け金具 ワンタッチレバータイプ
5☆電子式温度記録計（充電タイプ） 次ページ以降の詳細説明を参照下さい
6☆ケーブルクランプ金具 装備しています
7
通信モデム 装備しています
☆印の項目については次ページ以降に詳細説明を掲載しています。
2☆モードキー（表示パネル） 次ページ以降の詳細説明を参照下さい
3☆除湿機能（A26、A26Aのみ） 次ページ以降の詳細説明を参照下さい
11☆USDAレセプタクル A11、A26、A26Aのみ装備しています
8温度設定範囲 ＋30℃〜−30℃
9モニタリングレセプタクル 装備していません
10☆圧力センサ 次ページ以降の詳細説明を参照下さい
4☆補用電子コントローラ交換時の初期設定表 次ページ以降の詳細説明を参照下さい
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注意
レコーダボックスふた
ワンタッチレバ
コントロールボックスふた
ユニット始動の前に、発電機を運転すること。
コントロールボックスおよびレコーダボックス（オプション）の
ふたは、確実に締め付けること。
水の浸入を防止するためです。
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目 次
1. 電子式コントローラの基本操作…………………………………………20
1.1 コントロールパネル…………………………………………………20
2. 操作方法……………………………………………………………………21
2.1 操作方法フローチャート ……………………………………………21
3. ジーセット運転／自動ポンプダウン運転／除湿ON-A・OFF設定 …22
4. 除湿制御（A26、A26Aのみ）…………………………………………24
4.1 設定内容 ………………………………………………………………24
4.2 除湿制御 ………………………………………………………………25
5. 補用電子コントローラ交換時の初期設定表……………………………26
6. ケーブルクランプ金具……………………………………………………27
7. 電子式温度記録計…………………………………………………………27
8. 圧力センサ…………………………………………………………………28
8.1 低圧圧力センサ ………………………………………………………28
8.2 高圧圧力センサ ………………………………………………………28
9. USDAレセプタクル（A11、A26、A26Aのみ）…………………29
10. 付図…………………………………………………………………………31
10.1 シーケンス …………………………………………………………31
10.2 実体配線図 …………………………………………………………32
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