Daikin RE09HV2S User manual

REMOVAL
PROCEDURE
SERVICE MANUAL
9000/12000 Btu/h Class
Outdoor Unit
Non-Inverter
Pair Type
Si01-882

Service Manual
Removal Procedure
Outdoor Unit
zCooling Only
RE09HV2S
RE12HV2S

Si01-882
Removal Procedure 1
Table of Contents
1. Removal of Outer Panels / Fan Motor.....................................................2
2. Removal of Electrical Component ASSY ..............................................10
3. Removal of Sound Blankets..................................................................11
4. Removal of Capillary Tube....................................................................12
5. Removal of Compressor ASSY.............................................................13
Note: The illustrations may be slightly different depending on the model.

Removal of Outer Panels / Fan Motor Si01-882
2Removal Procedure
1. Removal of Outer Panels / Fan Motor
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1. Appearance features
Take care not to cut your
finger by the fins of the
outdoor heat exchanger.
2. Remove the panels.
The stop valve cover is
united with the shield plate.
When reassembling, make
sure to fit the 5 hooks.
1Remove the screw of
the stop valve cover.
Pull down the stop
valve cover and remove
it.
(R15226)
(R16332)
Stop
valve
cover
(R7188)
Shield plate
Hook
(R15256)

Si01-882 Removal of Outer Panels / Fan Motor
Removal Procedure 3
2Remove the 3 screws
and remove the top
panel.
3Remove the 4 screws
and remove the
discharge grille.
The discharge grille has 4
hooks.
Step Procedure Points
Top panel
(R15227)
(R15257)
(R16411)

Removal of Outer Panels / Fan Motor Si01-882
4Removal Procedure
4Remove the 8 screws
and remove the front
panel.
5Unfasten the hooks.
Pull and remove the
front panel.
The front panel has 4 hooks.
Step Procedure Points
(R15228)
Front panel
Hook
(R16412)

Si01-882 Removal of Outer Panels / Fan Motor
Removal Procedure 5
3. Remove the fan motor. Nut size: M6
1Remove the nut of the
outdoor fan.
2Remove the outdoor
fan.
Align the mark of the
outdoor fan with the D-cut
section of the motor shaft
when reassembling.
3Pull out the 2 terminals
(red, white) from the fan
capacitor (C2).
Fan capacitor (C2)
Terminal board (X1M)
4Pull out the terminal
(black) from the
terminal board X1M (2).
5Release the fan motor
lead wire from the hook.
Step Procedure Points
(R15230)
Outdoor fan
10 mm
(R12236)
D-cut
(R7197)
(R16573)
Fan capacitor
Terminal
board
Hook
(R16409)
to fan motor
(white)
to fan motor
(red)
to terminal board
X1M(1): red
(R15260)
to fan motor
(upper: black)
X1M
(2)

Removal of Outer Panels / Fan Motor Si01-882
6Removal Procedure
6Remove the screw and
remove the fan motor
fixing frame.
Put the fan motor lead wire
through the back of the fan
motor when reassembling so
as not to be entangled with
the outdoor fan.
When reassembling, fit the
lower hooks into the bottom
frame.
Step Procedure Points
(R15232)
Fan motor fixing frame
(R15233)
(R3249)
Lead wire Outdoor fan
(R7206)

Si01-882 Removal of Outer Panels / Fan Motor
Removal Procedure 7
7Release the fan motor
lead wire from the
hooks.
8Remove the 4 screws
and remove the fan
motor.
Step Procedure Points
(R15234)
(R15235)
Fan
motor

Removal of Outer Panels / Fan Motor Si01-882
8Removal Procedure
4. Remove the right side
panel.
1Remove the 3 screws
and disconnect the
connecting wire.
2Remove the screw and
remove the wire clamp.
3Lift up and remove the
guard net.
4Remove the 2 screws
on the rear side.
Step Procedure Points
(R15377)
Wire
clamp
Connecting
wire
Guard net
(R8284)
(R15237)

Si01-882 Removal of Outer Panels / Fan Motor
Removal Procedure 9
5Remove the 4 screws
on the right side.
6Remove the screw near
the connection port.
7Unfasten the hook of
the right side panel.
When reassembling, make
sure to fit the hook.
8Remove the right side
panel.
Step Procedure Points
(R15238)
Right side
panel
(R15239)
(R15240)
(R15241)

Removal of Electrical Component ASSY Si01-882
10 Removal Procedure
2. Removal of Electrical Component ASSY
Procedure Warning Be sure to for wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1Cut the clamp.
Terminal board (X1M)
Compressor lead wire
S(W) : yellow
C(U) : blue
R(V) : red
2Pull out the terminal
(blue) from the terminal
board X1M (2).
3Pull out the 2 terminals
(red, yellow) from the
compressor capacitor
(C1R).
4Remove the electrical
component ASSY.
(R15252)
X1M
(2)
(R17652)
to compressor
(C terminal)
(lower: blue)
S(W)
C(U)
R(V) (R15393)
(R15253)
(R15254)
Electrical component ASSY
(R15392)

Si01-882 Removal of Sound Blankets
Removal Procedure 11
3. Removal of Sound Blankets
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1Remove the sound
blanket (top).
Preparation
Remove the outer panels
according to the “Removal of
Outer Panels / Fan Motor”.
Remove the electrical
components ASSY
according to the “Removal of
Electrical Components
ASSY”.
2Untie the 2 strings and
open the sound blanket
(body).
3Remove the sound
blanket (body).
Since the piping ports on the
sound blanket are torn
easily, remove the sound
blanket carefully.
(R15242)
Sound
blanket
(body)
Sound
blanket
(top)
(R15243)

Removal of Capillary Tube Si01-882
12 Removal Procedure
4. Removal of Capillary Tube
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
Before working, make
sure that the refrigerant
gas is empty in the circuit.
Be sure to apply nitrogen
replacement when
heating up the brazed
part.
Warning
Be careful not to get yourself
burnt with the pipes and other
parts that are heated by the
gas brazing machine.
Warning
If the refrigerant gas leaks
during work, ventilate the
room. (If the refrigerant gas is
exposed to flames, toxic gas
may be generated.)
Caution
From the viewpoint of global
environment protection, do
not discharge the refrigerant
gas in the atmosphere. Make
sure to collect all the
refrigerant gas.
Cautions for restoration
1. Restore the piping by non-
oxidation brazing.
2. Avoid excessive heating.
(Keep below 120°C)
In case of difficulty with gas
brazing machine
1. Disconnect the brazed part
where is easy to disconnect
and restore.
2. Cut pipes on the main unit
with a tube cutter in order to
make it easy to disconnect.
1 Remove the putty. Heat
up the 2 brazed parts
and remove the
capillary tube.
Note:
Do not use a metal saw
for cutting pipes by all
means because the
sawdust comes into the
circuit.
When withdrawing the
pipes, be careful not to
pinch them firmly with
pliers. The pipes may get
deformed.
Provide a protective sheet
or a steel plate so that the
brazing flame cannot
influence peripheries.
Be careful so as not to
burn the compressor
terminals, the name plate,
the heat exchanger fin.
(R16377)
Brazed part
Capillary tube
Brazed part
Putty
(R19133)

Si01-882 Removal of Compressor ASSY
Removal Procedure 13
5. Removal of Compressor ASSY
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1Remove the nut and
remove the terminal
cover.
2Disconnect the
compressor lead wires.
S(W) : yellow
C(U) : blue
R(V) : red
3Remove the 3 nuts of
the compressor.
(R15244)
Terminal
cover
(R15245)
S(W)
C(U)
R(V) (R15393)
(R15442)

Removal of Compressor ASSY Si01-882
14 Removal Procedure
Before working, make
sure that the refrigerant
gas is empty in the circuit.
Be sure to apply nitrogen
replacement when
heating up the brazed
part.
Warning
Be careful not to get yourself
burnt with the pipes and other
parts that are heated by the
gas brazing machine.
Warning
If the refrigerant gas leaks
during work, ventilate the
room. (If the refrigerant gas is
exposed to flames, toxic gas
may be generated.)
Warning
Since it may happen that the
refrigerant oil in the
compressor catches fire,
prepare wet cloth so as to
extinguish fire immediately.
Caution
From the viewpoint of global
environment protection, do
not discharge the refrigerant
gas in the atmosphere. Make
sure to collect all the
refrigerant gas.
Cautions for restoration
1. Restore the piping by non-
oxidation brazing.
2. Avoid excessive heating.
(Keep below 120°C)
In case of difficulty with gas
brazing machine
1. Disconnect the brazed part
where is easy to disconnect
and restore.
2. Cut pipes on the main unit
with a tube cutter in order to
make it easy to disconnect.
4Heat up the brazed part
of the discharge side
and disconnect.
5
6
Heat up the brazed part
of the suction side and
disconnect.
Lift the compressor
ASSY up and remove it.
Note:
Do not use a metal saw
for cutting pipes by all
means because the
sawdust comes into the
circuit.
When withdrawing the
pipes, be careful not to
pinch them firmly with
pliers. The pipes may get
deformed.
Provide a protective sheet
or a steel plate so that the
brazing flame cannot
influence peripheries.
Be careful so as not to
burn the compressor
terminals, the name plate,
the heat exchanger fin.
Step Procedure Points
(R15443)
Discharge
side
(R15444)
Suction side
(R15471)
Compressor ASSY

Revision History
Month / Year Version Revised contents
06 / 2013 Si01-882 First edition

Head Office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
Tokyo Office:
JR Shinagawa East Bldg., 2-18-1, Konan,
Minato-ku, Tokyo, 108-0075 Japan
http://www.daikin.com/global_ac/
All rights reserved
c
Warning
zDaikin products are manufactured for export to numerous countries throughout the world. Prior to
purchase, please confirm with your local authorised importer, distributor and/or retailer whether this
product conforms to the applicable standards, and is suitable for use, in the region where the product
will be used. This statement does not purport to exclude, restrict or modify the application of any local
legislation.
zAsk a qualified installer or contractor to install this product. Do not try to install the product yourself.
Improper installation can result in water or refrigerant leakage, electrical shock, fire or explosion.
zUse only those parts and accessories supplied or specified by Daikin. Ask a qualified installer or
contractor to install those parts and accessories. Use of unauthorised parts and accessories or
improper installation of parts and accessories can result in water or refrigerant leakage, electrical
shock, fire or explosion.
zRead the User's Manual carefully before using this product. The User's Manual provides important
safety instructions and warnings. Be sure to follow these instructions and warnings.
If you have any enquiries, please contact your local importer, distributor and/or retailer.
Cautions on product corrosion
1. Air conditioners should not be installed in areas where corrosive gases, such as acid gas or alkaline gas, are produced.
2. If the outdoor unit is to be installed close to the sea shore, direct exposure to the sea breeze should be avoided. If you need to install
the outdoor unit close to the sea shore, contact your local distributor.
Dealer
z
Specifications, designs and other content appearing in this brochure are current as of June 2013 but subject to change without notice.
Si01-882
06/2013 AK.B