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Danfoss Weatherhead COLL-O-CRIMP T-480 Installation manual

Fast
Simple
Versatile
Portable
Set-up and Operating Instructions
Weatherhead® by Danfoss
Portable COLL-O-CRIMP®
Model T-480
Set up and operating instructions
!CAUTION: It is recommended this booklet be read prior to set-up, then used as a guide during actual assembly. Retain for reference purposes.
2 | PORTABLE COLL-O-CRIMP® Model T-480 Set up and operating instructions | 2022.10. BC425482205281en-000101
Selection of Hose
Selection of the proper Weatherhead hose for the application is essential
to the proper operation and safe use of the hose and related equipment.
Inadequate attention to selection of the hose for your application can result
in hose leakage, bursting, or other failure which can cause serious bodily
injury or property damage from spraying fluids or flying projectiles. In order
to avoid serious bodily injury or property damage resulting from selection of
the wrong hose, you should carefully review the information in this catalog.
Some of the factors which are involved in the selection of the proper
hose are:
• hose size
• hose length
• hose ends
• fluid conveyed
• bends
• temperature
• hose pressure
• static head pressure
• installation design
These factors and the other information in this catalog should be
considered by you in selecting the proper hose for your application. Further
information on proper hose selection is found in the Weatherhead Master
Hose Assembly Catalog.
Proper Selection of Hose Ends
Selection of the proper Weatherhead end fittings for the hose end
application is essential to the proper operation and safe use of the hose and
related equipment. Inadequate attention to the selection of the end fittings
for your application can result in hose leakage, bursting, or other failure
which can cause serious bodily injury or property damage from spraying
fluids or flying projectiles. In order to avoid serious bodily injury or property
damage resulting from selection of the wrong end fitting, you should
carefully review the information in this catalog. Some of the factors which
are involved in the selection of the proper hose ends are:
• fluid compatibility
• temperature
• installation design
• hose size
• corrosion requirements
• fluids conveyed
These factors and the other information in this catalog should be
considered by you in selecting the proper hose end fitting for your
application.
Important safety information
Table of contents
Section Page
Important safety information 2-3
T-480 system specifications & equipment 4-5
Skiving procedure 6
Check-out procedure 7
T-480-HP set-up & operating instructions 8
T-480-AH set-up & operating instructions 9
T-480-TA set-up & operating instructions 10
T-480-EP set-up & operating instructions 11
Operating instructions 12
Repair & replacement items 13
3 | PORTABLE COLL-O-CRIMP® Model T-480 Set up and operating instructions | 2022.10. BC425482205281en-000101
Hose Installation
Proper installation of the hose is essential to the proper operation and safe
use of the hose and related equipment. Improper installation of the hose
can result in serious injury or property damage caused by spraying fluids or
flying projectiles. In order to avoid serious bodily injury or property damage
resulting from improper installation of the hose, you should carefully review
the information in this set-up guide and in the Weatherhead Master Hose
Assembly Catalog. Some of the factors you must consider in installing the
hose properly are:
• changes in length
• protection from high temperature sources
• twisting
• proper bend radius
• elbows and adapters to relieve strain
• rubbing or abrasion
• improper hose movement
These factors and the other information in this catalog regarding hose
installation should be considered by you before installing the hose. Refer to
the Weatherhead Master Hose Assembly Catalog for further information on
proper hose selection.
Hose Maintenance
Proper maintenance of the hose is essential to the safe use of the hose and
related equipment. Hose should be stored in a dry place. Hose should also
be visually inspected. Any hose that has a cut or gouge in the cover that
exposes the reinforcement should be retired from service. Hoses should also
be inspected for kinking or broken reinforcement. If the outside diameter
of the hose is reduced by 20% at the spot where it is kinked then the hose
should be retired from service. Inadequate attention to maintenance of
the hose can result in hose leakage, bursting, or other failure which can
cause serious bodily injury or property damage from spraying fluids, flying
projectiles, or other substances. Refer to the Weatherhead Master Hose
Assembly Catalog for information on proper hose maintenance.
Hose and Field Attachable Hose Ends
Weatherhead Hose and Field Attachable Hose Ends have been engineered
and designed as a complete hose assembly system. Component
compatibility along with the use of quality components insures the
production of reliable hose assemblies when assembled properly. The use
or intermixing of ends and hose not specifically engineered and designed
for use with each other may result in the production of unsafe or unreliable
hose assemblies. This can result in hose assembly leakage, hose separation
or other failures which can cause serious bodily injury or property damage
from spraying fluids, flying projectiles, or other substances. The Weatherhead
warranty is limited to apply only when Weatherhead Field Attachable Hose
Ends are used on the compatible Weatherhead hose.
Coll-O-Crimp® Hose, Hose Ends and
Assembly Equipment Compatibility
The Coll-O-Crimp® Equipment Package, Coll-O-Crimp® Hose Ends and
Coll-O-Crimp Hose have been engineered and designed as a complete
hose assembly system. Each component of the Coll-O-Crimp hose
assembly system is compatible with other Coll-O-Crimp components to
which it relates. Component compatibility, along with the use of quality
components, insures the production of reliable hose assemblies when
assembled properly. The use or intermixing of fittings and hose not
specifically engineered and designed for use with each other and Coll-O-
Crimp equipment is not recommended and may result in the production
of unsafe or unreliable hose assemblies. This can result in hose assembly
leakage, hose separation or other failures which can cause serious bodily
injury or property damage from spraying fluids, flying projectiles, or other
substances. The Weatherhead warranty is limited to apply only when Coll-O-
Crimp Hose Ends and compatible Coll-O-Crimp Hose are used with Coll-O-
Crimp assembly equipment.
Important safety information
4 | PORTABLE COLL-O-CRIMP® Model T-480 Set up and operating instructions | 2022.10. BC425482205281en-000101
System Specications & Equipment
T-480-HP
T-480 System with hand pump
Press Specifications:
Crimping Capacity 3/16” I.D. one fiber braid
through 1-1/4” I.D. six spiral hose
Size 22-1/2” high, 14” long,
10-1/2” wide
Weight Approx. 102 lbs.
Mounting Free-standing base
Pump Specifications:
Dimensions 12-1/8” long, 4-5/8” wide,
7-3/16” high
Weight 10 lbs.
Pressure 0-10,000 PSI
Outlet Port Size 3/8” NPT
Hydraulic Oil Enerpac
Reservoir Capacity 55 in3
T-480-AH
T-480 System with air/hydraulic pump
Press Specifications:
Crimping Capacity 3/16” I.D. one fiber braid
through 1-1/4” I.D. six spiral hose
Size 22-1/2” high, 14” long,
10-1/2” wide
Weight Approx. 102 lbs.
Mounting Free-standing base
Pump Specifications:
Dimensions 14-11/16” long, 5-5/8”
wide, 5” high
Weight 12 lbs.
Pressure 0-10,000 PSI
Outlet Port Size 3/8” N PT
Inlet Port Size 1/4” NPT
Air Pressure 60-100 PSI
Hydraulic Oil Enerpac
Reservoir Capacity 36 in3
NOTE: It is recommended that a filter, regulator, lubricator and air pressure gauge be
installed upstream from the pump. Filter, Regulator and Lubricator units are not included.
5 | PORTABLE COLL-O-CRIMP® Model T-480 Set up and operating instructions | 2022.10. BC425482205281en-000101
System Specications & Equipment
T-480-TA
T-480 System with turbo air/hydraulic pump
Press Specifications::
Crimping Capacity 3/16” I.D. one fiber braid
through 1-1/4” I.D. six spiral hose
Size 22-1/2” high, 14” long,
10-1/2” wide
Weight Approx. 102 lbs.
Mounting Free-standing base
Pump Specifications:
Weight 14 lbs.
Pressure 0-10,000 PSI
Outlet Port Size 3/8” NPT
Inlet Port Size 1/4” NPT
Dimensions 12-3/8” long, 8” wide,
8-1/4” high
Air Pressure 40-150 PSI
Hydraulic Oil Enerpac
Reservoir Capacity 150 in3
NOTE: It is recommended that a filter, regulator, lubricator and air pressure gauge be
installed upstream from the pump. Filter, Regulator and Lubricator units are not included.
T-480-EP
T-480 System with 120V electric pump
Press Specifications:
Crimping Capacity 3/16” I.D. one fiber braid
through 1-1/4” I.D. six spiral hose
Size 22-1/2” high, 14” long,
10-1/2” wide
Weight Approx. 102 lbs.
Mounting Free-standing base
Pump Specifications:
Electrical Power Source 15 Amp, 120V grounded
1 Ph 50/60 HZ
Dimensions 9-5/8” long, 9-5/8” wide,
14-1/4” high
Weight 32 lbs.
Pressure 0-10,000 PSI
Outlet Port Size 3/8” NPT
Hydraulic Oil Enerpac
Reservoir Capacity 115.5 in3
Flow 5-1.0 GPM
Motor Rating 1/2 HP Universal, 9 Amps at
10,000 PSI
6 | PORTABLE COLL-O-CRIMP® Model T-480 Set up and operating instructions | 2022.10. BC425482205281en-000101
Skiving Procedure
Skiving Weatherhead hose
Hand-tool method
Wire-Brush Method
!Failure to completely remove the cover may result in serious personal injury or property damage
due to hose ends blowing off, hose leakage, and other failures.
Hose cut-off factor
Select the proper hose and ends and cut hose to length. The cut length of
the hose is determined by subtracting the cut-off factor for each end from
the overall length of the assembly. See individual catalog listings for hose
cut-off factors.
When using H425, H430, and H439 hoses with 430 ‘E’ series hose ends
and H470 hose with 470 ‘E’ series hose ends
The outer protective covering of wire-wrapped hose must be carefully
removed (skived) to the wire to allow proper installation of crimped hose
ends and to assure the best possible hose service.
There are two basic methods of skiving a hose: hand-tool and wire-brush.
Each method has specific advantages and should be used as shown below.
With either skiving method, it is advisable to skive a practice piece of hose
to determine that covering is properly removed and that the hose wire-
wrap reinforcements are not displaced, damaged or cut in the process. The
hose should be checked for correct skive length and 100% cover removal.
Position the end on a suitable mandrel and rotate the hose against a wire
brush to remove the protective covering. See above for correct skive length.
In some instances, and with care, the hose may be hand-held while being
skived. In either case, it is important that the covering be removed down to
the wire wrap, and that the wire wrap not be disturbed or damaged.
Skiving heads are shipped preset for proper skive length. Depending on hose
cover thickness, the skiving blade may require adjustment. The skiving blade
may need periodic adjustment. Directions are packed with the skive tool.
1. Clamp hose in a vise or other suitable holding device. Be sure not to
clamp so tight as to damage hose.
2. Lubricate hose I.D. and skiving tool mandrel with oil/soap solution.
3. Carefully align mandrel with hose I.D.; apply steady pressure and start
mandrel into hose.
4. When cutting head contacts hose end, slowly rotate skiving tool
clockwise. Cutting head will remove hose covering while threading itself
to a preset skive length when bottomed against hose end. Continue to
rotate skiving tool clockwise to remove excess rubber from wire wrap
while slowly pulling tool from hose. (See illustration below)
5. Wire-brush hose end to remove any
remaining cover from wire wrap.
6. Inspect skive for 100% cover removal.
Important: Clean hose I.D. by brushing,
blowing compressed air, or by flushing.
By doing so, contaminants are kept out of
operating systems.
Hose H425# H430 and H439 H470
Hose
I.D.
Skive
Length
Recommended
Skiving Method
Skive
Length
Cutting
Head
Skive
Length
Cutting
Head
1/2 1-3/8
Wire-Brush
1-3/8 T-410-30 1-1/4 T-410-50
3/4 1-11/16 1-11/16 T-410-31 1-13/16 T-410-52
11-15/16 1-15/16 T-410-32 2-1/8 T-410-53
1-1/4 2-1/8 2-1/8 T-410-33 2-7/8 T-410-54
1-1/2 2-1/4 2-1/4 T-410-34 3-1/8 T-410-55
22-9/16 2-9/16 T-410-35 3-3/8 T-410-56
T-410-36 Handle T-410-37 Replacement cutting blades # When used with 430 ‘E’ series hose ends
7 | PORTABLE COLL-O-CRIMP® Model T-480 Set up and operating instructions | 2022.10. BC425482205281en-000101
Check-Out Procedure
Check for proper oil level in the power unit. The oil reservoirs in all power
units have been filled at the factory; however, if oil is required, refer to the
instruction sheet provided with each unit for proper hydraulic oil and filling
procedure. It is recommended that you follow the procedure below for your
specific model of crimper before making any hose assemblies.
For models T-480-TA and T-480-EP, the hose assembly will need to be
connected. Assemble coupler nipple into street elbow and 0-ring adapter
and assemble into press.
Assemble female half of coupler to hose assembly and thread adapter into
pump and connect hose assembly. Use pipe thread compound on all pipe
threads.
!CAUTION Throughout this procedure, check the power unit and all threaded connections for any leaks and tighten as necessary.
T-480-HP
!NOTE the following steps must be performed without tooling in the press.
1. Turn vent/fill cap to “vent” position to vent reservoir.
2. Open release valve and operate handle until the pusher has fully
extended.
3. Release control valve allowing the pusher to retract.
4. Repeat steps 2 and 3 approximately six times which will help purge air
from the system.
T-480-AH
1. Connect air supply to the 1/4” NPT port on pump. Recommended
air inlet pressure is 60-100 psi. To ensure a long service life, it is
recommended that a filter, regulator, lubricator and gauge be installed
in the air line.
2. Turn on air supply and adjust to recommended inlet pressure.
!NOTE the following steps must be performed without tooling in the press.
3. Push down pressure valve allowing the pusher to fully extend.
4. Release pressure valve allowing pusher to retract and purge any air
from the system.
5. Repeat steps 3 and 4 until any air has been purged. When pusher
extends fully and retracts without hesitation, the air has been vented
from the system.
6. Turn off air supply.
T-480-TA
1. Connect air supply to the 1/4” NPT port on pump. Recommended
air inlet pressure is 40-150 psi. To ensure a long service life, it is
recommended that a filter, regulator, lubricator and gauge be installed
in the air line.
2. Turn on air supply and adjust to recommended inlet pressure.
3. Vent pump reservoir by opening vent screw.
!NOTE the following steps must be performed without tooling in the press.
4. Push down pressure valve allowing the pusher to fully extend.
5. Push down on release end of treadle allowing pusher to retract and
purge any air from the system.
6. Repeat steps 4 and 5 until any air has been purged. When pusher
extends fully and retracts without hesitation, the air has been vented
from the system.
7. Turn off air supply.
T-480-EP
1. Connect power cord to suitable 15 amp, 120V grounded single phase
circuit.
2. Open vent plug on reservoir.
3. Turn pump switch located on side of shroud to “on” position.
!NOTE the following steps must be performed without tooling in the press.
4. Press pendant switch and hold until pusher fully extends.
5. Release pendant switch allowing pusher to retract.
6. Repeat steps 4 and 5 until any air has been purged. When pusher
extends fully and retracts without hesitation, the air has been vented
from the system.
7. Turn pump switch to “off” position.
8 | PORTABLE COLL-O-CRIMP® Model T-480 Set up and operating instructions | 2022.10. BC425482205281en-000101
T-480-HP Set-Up & Operating Instructions
1. Turn vent/ fill cap to “vent” position to vent
pump reservoir. Release the pusher clip
and slide pusher back. NOTE: Periodically
lubricate the die ring with Weatherhead
T-400-G lubricant. When crimping with
Coll-O-Crimp® I tooling, insert the T-420-25
adapter die ring into the base plate. Insert
the proper sized collet.
2. Select the proper Weatherhead hose
and end fitting. Insert the hose into the
end fitting, making sure that the hose is
bottomed in end fitting. For insertion depth
information, reference figure A, page 12.
3. Loosen knob and tilt press as necessary.
Insert hose assembly from below the base
plate and between the collet halves. Align
dimples or knurl band on end fitting with
top of collet, making sure that collet halves
are evenly matched. When crimping H757
hose, position end fitting as shown in figure
D, page 12.
4. Holding uncrimped hose assembly in place,
refer to the PowerSource crimp spec tool at
danfoss.com/crimp for correct spacer ring.
Note: when crimping spiral-reinforced hose
(H430, H439, H470), a T-480-68 spacer ring
must be used to prevent damage to the
pusher. Position spacer ring on top of collet
with proper side of spacer ring facing up as
shown in figure B, page 12. and slide pusher
forward, making sure pusher clip has locked.
5. Close release valve. 6. Operate pump handle until spacer ring
contacts the base plate indicating that the
crimp is complete. Open the release valve
to retract pusher. Release the pusher clip
and slide the pusher back to access tooling.
Remove the spacer ring and the crimped
hose assembly from below the base plate
and between the collet halves.
!NOTE: Visually inspect the crimped end.
Check the nominal crimp diameter and verify
that the crimp is within 1/16” from the locating
dimples on the collar, see figure C, page 12.
9 | PORTABLE COLL-O-CRIMP® Model T-480 Set up and operating instructions | 2022.10. BC425482205281en-000101
T-480-AH Set-Up & Operating Instructions
1. Pump reservoir must be properly vented
before operation. Release the pusher clip
and slide pusher back. NOTE: Periodically
lubricate the die ring with Weatherhead
T-400-G lubricant. When crimping with
Coll-O-Crimp® I tooling, insert the T-420-25
adapter die ring into the base plate. Insert
the proper sized collet.
2. Select the proper Weatherhead hose
and end fitting. Insert the hose into the
end fitting, making sure that the hose is
bottomed in end fitting. For insertion depth
information, reference figure A, page 12.
3. Loosen knob and tilt press as necessary.
Insert hose assembly from below the base
plate and between the collet halves. Align
dimples or knurl band on end fitting with
top of collet, making sure that collet halves
are evenly matched. When crimping H757
hose, position end fitting as shown in figure
D, page 12.
4. Holding uncrimped hose assembly in place,
refer to the PowerSource crimp spec tool at
danfoss.com/crimp for correct spacer ring.
Note: when crimping spiral-reinforced hose
(H430, H439, H470), a T-480-68 spacer ring
must be used to prevent damage to the
pusher. Position spacer ring on top of collet
with proper side of spacer ring facing up as
shown in figure B, page 12 and slide pusher
forward, making sure pusher clip has locked.
5. Attach air supply and depress pressure valve
and hold until spacer ring contacts the base
ring, indicating that the crimp is complete.
6. Release pressure valve to retract pusher.
Release the pusher clip and slide the pusher
back to access tooling. Remove the spacer
ring and the crimped hose assembly from
below the base plate and between the collet
halves.
!NOTE: Visually inspect the crimped end.
Check nominal crimp diameter and verify that
the crimp is within 1/16” from the locating
dimples on the collar, see figure C, page 12.
10 | PORTABLE COLL-O-CRIMP® Model T-480 Set up and operating instructions | 2022.10. BC425482205281en-000101
T-480-TA Set-Up & Operating Instructions
1. Open vent screw on pump reservoir before
operation. Release the pusher clip and slide
pusher back. NOTE: Periodically lubricate the
die ring with Weatherhead T-400-G lubricant.
When crimping with Coll-O-Crimp® I tooling,
insert the T-420-25 adapter die ring into the
base plate. Insert the proper sized collet.
2. Select the proper Weatherhead hose
and end fitting. Insert the hose into the
end fitting, making sure that the hose is
bottomed in end fitting. For insertion depth
information, reference figure A, page 12.
3. Loosen knob and tilt press as necessary.
Insert hose assembly from below the base
plate and between the collet halves. Align
dimples or knurl band on end fitting with
top of collet, making sure that collet halves
are evenly matched. When crimping H757
hose, position end fitting as shown in figure
D, page 12.
4. Holding uncrimped hose assembly in place,
refer to the PowerSource crimp spec tool at
danfoss.com/crimp for correct spacer ring.
Note: when crimping spiral-reinforced hose
(H430, H439, H470), a T-480-68 spacer ring
must be used to prevent damage to the
pusher. Position spacer ring on top of collet
with proper side of spacer ring facing up as
shown in figure B, page 12 and slide pusher
forward, making sure pusher clip has locked.
5. Attach air supply and depress pressure end
of treadle and hold until spacer ring contacts
the base ring, indicating that the crimp is
complete.
6. Depress the release end of treadle to retract
pusher. Release the pusher clip and slide the
pusher back to access tooling. Remove the
spacer ring and the crimped hose assembly
from below the base plate and between the
collet halves.
!NOTE: Visually inspect the crimped end.
Check the nominal crimp diameter and verify
that the crimp is within 1/16” from the locating
dimples on the collar, see figure C, page 12.
.
Release
position
Pressure
position
11 | PORTABLE COLL-O-CRIMP® Model T-480 Set up and operating instructions | 2022.10. BC425482205281en-000101
T-480-EP Set-Up & Operating Instructions
1. Open vent plug on reservoir. Release the
pusher clip and slide pusher back. NOTE:
Periodically lubricate the die ring with
Weatherhead T-400-G lubricant. When
crimping with Coll-O-Crimp® I tooling, insert
the T-420-25 adapter die ring into the base
plate. Insert the proper sized collet.
2. Select the proper Weatherhead hose and
end fitting. Insert the hose into the end fitting,
making sure that the hose is bottomed in end
fitting. For insertion depth information, reference
figure A, page 12.
3. Loosen knob and tilt press as necessary.
Insert hose assembly from below the base
plate and between the collet halves. Align
dimples or knurl band on end fitting with
top of collet, making sure that collet halves
are evenly matched. When crimping H757
hose, position end fitting as shown in figure
D, page 12.
4. Holding uncrimped hose assembly in place,
refer to the PowerSource crimp spec tool at
danfoss.com/crimp for correct spacer ring.
Note: when crimping spiral-reinforced hose
(H430, H439, H470), a T-480-68 spacer ring
must be used to prevent damage to the
pusher. Position spacer ring on top of collet
with proper side of spacer ring facing up as
shown in figure B, page 12 and slide pusher
forward, making sure pusher clip has locked.
5. Press pump switch to the top detent “ON”
position. Press pendant switch and hold
until the spacer ring contacts the base ring,
indicating that the crimp is complete.
6. Release pendant switch to retract pusher
and move pump switch to the middle “OFF”
position. Release the pusher clip and slide
the pusher back to access tooling. Remove
the spacer ring and the crimped hose
assembly from below the base plate and
between the collet halves.
!NOTE: Visually inspect the crimped end.
Check the nominal crimp diameter and verify
that the crimp is within 1/16” from the locating
dimples on the collar, see figure C, page 12.
12 | PORTABLE COLL-O-CRIMP® Model T-480 Set up and operating instructions | 2022.10. BC425482205281en-000101
Operating Instructions (Cont’d.)
Figure A
Insertion Depth
Place hose ends on hose until hose is bottomed
in collar.
To insure that hose is bottomed in collar, mark the
insertion depth on the hose before inserting it into
the hose end. On aluminum hose ends, hose is
bottomed when hose is visible in viewing hole in
collar.
Hose
Size
"U" Series
Rubber
"E" Series
Nylon/Teon
069
"E" Series
Truck Hose
757 ‘E’ Series
Refrigerant
Hose
3/16 —7/8 1 —
1/4 1-1/2 7/8 1 —
5/16 —15/16 1-3/32 1
3/8 1-7/16 15/16 — —
13/32 — — 1-3/32 1-1/8
1/2 1-7/16 1-1/16 1-3/32 1-3/32
5/8 1-15/16 —1-5/16 1-3/32
3/4 2-1/8 1-1/4 — —
7/8 — — 1-5/16 —
12-3/16 1-11/32 — —
1-1/8 — — 1-3/8 —
1-1/4 2-5/16 ———
Figure B
COLL-O-CRIMP® Spacer Ring
Typical spacer ring illustrating both sides of ring.
Figure C
Nominal Crimp Diameter Measurement
Measuring crimp diameters should be a part of the normal hose assembly
procedure. To insure a proper crimp diameter reading, follow these steps:
1. Measure the diameter in the middle of crimped portion of the hose end.
2. Place the caliper in a position to allow a measurement across the
pressed (flat) portion of the crimp.
3. Refer to the PowerSource crimp spec tool at danfoss.com/crimp for
nominal crimp diameter.
!NOTE: In the larger sizes, calipers may be used; however, in the smaller
sizes, and in the ‘E’ Series, 430U Series and thermoplastic hose ends, a point
micrometer will provide an accurate reading
Figure D
757 ‘E’ Series Hose End
757 ‘E’ Series hose ends must be positioned with tube bump level with top
of collet.
13 | PORTABLE COLL-O-CRIMP® Model T-480 Set up and operating instructions | 2022.10. BC425482205281en-000101
Repair & Replacement Items
Item Number Qty. Part Number Description Remarks
11T-480-P Pusher
21T-480-PSK Pusher Stop Repair Kit Includes pusher clip, 2 machine screws, pusher
stop & spring
31T-480-SP Slider Plate
42140-05485-01 Roll Pin
51T-480-SFK Slide Flange Kit Includes slide flange, 2 bushings & 2 machine
screws
61T-480-SPR Slide Pull Rod
71T-480-SPK Slide Pull Knob
82140-06601 Vinyl Grip
91T-480-TBK Tilt Bracket Knob
10 6140-06894 Foot Pad
11 1T-480-69 Tool Locator Bracket
# 1 T-480-70 Hose Assembly 10,000 PSI replacement hose assembly for T-
480-HP and T-480-AH System
# 1 T-480-71 Hose Assembly 10,000 PSI replacement hose assembly for T-
480-EP and T-480-TA System
# 1 140-06906 Hydraulic Quick Coupler Used with the T-480-TA and T-480-EP System
# 1 T-480-3 Turbo Air/Hydraulic Pump Replacement pump for T-480-TA System
# 1 T- 4 81-110 Electric Pump Replacement pump for T-480-EP System
# 1 T-480-2 Hand Pump Replacement pump for T-480-HP System
# 1 T-482-2 Air/Hydraulic Pump Replacement pump for T-480-AH System
# 1 T-480-M Set-up & Operating Guide For T-480 System
# Item not illustrated in parts breakdown.
14 | PORTABLE COLL-O-CRIMP® Model T-480 Set up and operating instructions | 2022.10. BC425482205281en-000101
Danfoss can accept no responsibility for possible errors in catalogs, brochures, and other printed material. Danfoss reserves the right to alter
its products without notice. This also applies to products already on order provided that such alterations can be made without subsequent
changes being necessary in specifications already agreed. All trademarks in this material are the property of the respective companies.
Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
About Danfoss Power Solutions FC
Danfoss hoses, fittings, and tooling provide the ultimate fluid conveyance solutions
for a variety of equipment and applications around the world. We proudly engineer
to support a sustainable future for tomorrow.
To learn more please visit: http://www.danfoss.com/en/about-danfoss/our-businesses/
power-solutions
Danfoss Power Solutions
14615 Lone Oak Road
Eden Prairie, MN 55344, USA
Phone: 952-937-9800
Danfoss Power Solutions (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515-239-6000
Danfoss Power Solutions GmbH & Co.OHG
Krokamp 35
D-2439 Neumünster, Germany
Phone: +49 4321 871 0
Danfoss Power Solutions ApS
Nordborgveg 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 2222
Danfoss Power Solutions Trade (Shanghai) Co. Ltd.
Building #22, No 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 3418 5200w

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