Dansons Group Pit Boss Mahogany PB1000D3 Installation instructions

WOOD PELLET
GRILL & SMOKER
IMPORTANT, READ CAREFULLY, RETAIN
FOR FUTURE REFERENCE. MANUAL MUST
BE READ BEFORE OPERATING!
GRIL & FUMOIR À
GRANULES DE BOIS
IMPORTANT, PRENEZ CONNAISSANCE DE CE
DOCUMENT ET CONSERVEZ-LE POUR RÉFÉRENCE
ULTÉRIEURE VOUS DEVEZ LIRE CE GUIDE AVANT
D’UTILISER LE BARBECUE !
ASADOR Y AHUMADOR
DE PELLETS DE MADERA
IMPORTANTE, LEA DETENIDAMENTE, CONSERVE
PARA REFERENCIA FUTURA. ¡DEBE LEER EL
MANUAL ANTES DE LA OPERACIÓN!
WARNING: Please read the entire manual before installation and use of this electric, pellet fuel-burning
appliance. Failure to follow these instructions could result in property damage, bodily injury or even death. Contact
local building or fire officials about restrictions and installation inspection requirements in your area.
AVERTISSEMENT : Veuillez lire l’intégralité du manuel avant l’installation et l’utilisation de cet appareil électronique
à granules. Le non-respect de ces instructions peut entraîner des dommages aux biens, des blessures ou même la
mort. Communiquez avec les autorités locales en matière d’incendie et de bâtiment concernant les restrictions et les
exigences d’installation dans votre région.
ADVERTENCI: Lea el manual completo antes de instalar y utilizar este aparato eléctrico para quemar
pellets de combustible. Incumplir estas instrucciones podría causar daños materiales, lesiones corporales,
e incluso la muerte. Consulte a sus funcionarios locales de construcción y control de incendios para
informarse sobre las restricciones y los requisitos de inspección de instalaciones en su región.      .    .
  '    .      .
        .     .
 
 
 
ASSEMBLY AND OPERATION | ASSEMBLAGE ET FONCTIONNEMENT | MONTAJE Y OPERACIÓN
5005166
MODEL / MODÈLE / MODELO: PB1000D3
PART / PIÈCE / PARTE: 10744, 10787
10003

ENGLISH
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 
MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR MAINTENANCE AND
A FAILURE TO MAINTAIN REQUIRED CLEARANCE TO COMBUSTIBLE MATERIALS. IT
IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED ONLY IN ACCORDANCE
WITH THE FOLLOWING INSTRUCTIONS.
Plese red nd understnd ths entre mnul before ttemptn to ssemble, operte or nstll the product Ths wll ensure
ou receve the most enoble nd trouble-free operton of our new wood pellet rll We lso dvse ou retn ths mnul
for future reference
DANGERS AND WARNINGS
You must contact your local home association, building or fire officials, or authority having jurisdiction,
to obtain the necessary permits, mission or information on any installation restrictions, such as any grill
being installed on a combustible surface, inspection requirements or even ability to use, in your area.
1 A mnmum clernce of 305mm (12 nches) from combustble constructons to the sdes of the rll, nd 305mm (12 nches)
from the bc of the rll to combustble constructons must be mntned Do not install appliance on combustible
floors, or floors protected with combustible surfaces unless proper permits and permissions are obtained by
authorities having jurisdiction. Do not use ths pplnce ndoors or n n enclosed, unventlted re Ths wood pellet
pplnce must not be plced under overhed combustble celn or overhn eep our rll n n re cler nd free from
combustble mterls, solne nd other flmmble vpors nd lquds
Should a grease fire occur, turn the grill OFF and leave the lid closed until the fire is out. Unplug the power
cord from the connected outlet. Do not throw water on the unit. Do not try to smother the fire. Use of an
all-class (class ABC) approved fire extinguisher is valuable to keep on site. If an uncontrolled fire does occur,
call the Fire Department.
2 eep electrcl suppl cords nd the fuel w from heted surfces Do not use our rll n the rn or round n wter
source
3. After a period of storage, or non-use, check the burn pot for obstructions, the hopper for foreign objects, and any air blockage
around the fan intake or rear barrel exhaust holes. Clean before use. Regular care and maintenance is required to prolong the
lifespan of your unit. If the grill is stored outside during the rainy season or seasons of high humidity, care should be
taken to insure that water does not get into the hopper. When wet or exposed to high humidity, wood pellets will expand
greatly, decompose, and may jam the feed system. Always disconnect the power, before performing any service or maintenance.
Do not transport your grill while in use or while the grill is hot. Ensure the fire is completely out and that
the grill is completely cool to the touch before moving.
4 It s recommended to use het-resstnt brbecue mtts or loves when opertn the rll Do not use ccessores not
specfed for use wth ths pplnce Do not put  brbecue cover or nthn flmmble n the store spce re under
the brbecue
5 To prevent fners, clothn or other obects from comn n contct wth the uer feed sstem, the pplnce s equpped
wth  metl sfet screen, mounted to the nteror of the hopper Ths screen must not be removed unless drected b
Customer Servce or n uthorzed deler

ENGLISH
3
This appliance is not recommended for children, persons with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they are under direct supervision or instruction
by a person responsible for their safety.
6 Prts of the brbecue m be ver hot nd serous nur m occur eep oun chldren nd pets w whle n use
7 Do not enlre nter holes or burn pots Flure to follow ths wrnn could led to  fre hzrd nd bodl hrm nd wll
vod our wrrnt
8 Product m hve shrp edes or ponts Contct m result n nur Hndle wth cre
DISPOSAL OF ASHES
Ashes should be plced n  metl contner wth  tht-fttn ld The closed contner of shes should be plced on  non-
combustble floor or on the round, well w from ll combustble mterls, pendn fnl dsposl When shes re dsposed b
burl n sol, or otherwse locll dspersed, the should be retned n  closed contner untl ll cnders hve thorouhl cooled
WOOD PELLET FUEL
Ths pellet coon pplnce s desned nd pproved for pelletzed, ll nturl, wood fuel onl An other tpe of fuel burned n
ths pplnce wll vod the wrrnt nd sfet lstn You must onl use ll nturl wood pellets, desned for burnn n pellet
brbecue rlls Do not use fuel wth ddtves Wood pellets re hhl susceptble to mosture nd should lws be stored n n
rtht contner If ou re storn our rll, wthout use, for n extended perod, we recommend clern ll pellets from our
rll's hopper nd uer, to prevent ms The pellet fuel men hetn vlue n 8000-8770 BTU/LB, sh content < 1%
Do not use spirit, petrol, gasoline, lighter-fluid or kerosene for lighting or refreshing a fire in your grill.
Keep all such liquids well away from the appliance when in use.
At tme of prntn, there s no ndustr stndrd for brbecue wood pellets, lthouh most pellet mlls use the sme stndrds
to me wood pellets for domestc use Further nformton cn be found t www.pelletheat.org or the Pellet Fuel Institute 
Contct our locl deler on the qult of pellets n our re nd for nformton on brnd qult As there s no control over
the qult of pellets used, we ssume no responsblt to dme cused b poor qult of fuel
CREOSOTE
Creosote, or soot, s  tr-le substnce When burnn, t produces blc smoe wth  resdue whch s lso blc n color Soot
or creosote s formed when the pplnce s operted ncorrectl, such s bloce of the combuston fn, flure to clen nd
mntn the burn re, mosture ffected pellets, or poor r-to-fuel combuston
It s dnerous to operte ths pplnce should the flme become dr, soot, or f the burn pot s overflled wth pellets When
nted, ths creosote mes n extremel hot nd uncontrolled fre, smlr to  rese fre Should ths hppen, turn the unt OFF,
let t cool completel, then nspect for mntennce nd clenn It commonl ccumultes lon exhust res
If creosote hs formed wthn the unt, llow the unt to wrm up t  low temperture, turn off the pplnce, then wpe w
n formton wth  hnd towel Smlr to tr, t s much eser to clen when wrm, s t becomes lqud
CARBON MONOXIDE (“  ”)
Crbon monoxde s  colorless, odorless, tsteless s produced b burnn s, wood, propne, chrcol or other fuel Crbon
monoxde reduces the blood’s blt to crr oxen Low blood oxen levels cn result n hedches, dzzness, weness,
nuse, vomtn, sleepness, confuson, loss of conscousness or deth Follow these udelnes to prevent ths colorless, odorless
s from posonn ou, our fml, or others
 See  doctor f ou or others develop cold or flu-le smptoms whle coon or n the vcnt of the pplnce Crbon
monoxde posonn, whch cn esl be msten for  cold or flu, s often detected too lte
 Alcohol consumpton nd dru use ncrese the effects of crbon monoxde posonn
Crbon monoxde s especll toxc to mother nd chld durn prennc, nfnts, the elderl, smoers, nd people wth blood
or crcultor sstem problems, such s nem, or hert dsese

ENGLISH
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SAFETY LISTING
In ccordnce wth the procedures nd specfctons lsted n the   27282009 "pellet fuel coon
pplnces" nd / 272813 "for electrcl fetures of fuel burnn equpment" Pt Boss® Grlls pellet
coon pplnces hve been ndependentl tested nd lsted b  (n ccredted testn lbortor)
to , ,  nd  stndrds
COPYRIGHT NOTICE
Coprht 2021 All rht reserved No prt of ths mnul m be
coped, trnsmtted, trnscrbed, stored n  retrevl sstem, n n
form or b n mens wthout expressed wrtten permsson of,
Dansons
3411 North 5th Avenue, Sute 500, Phoenx, ,  85013
sles@ptboss-rllscom | servce@ptboss-rllscom
www.pitboss-grills.com
Customer Service
Mond throuh Sund, 4m - 8pm PST (EN/FR/ES)
Toll-Free: 1-877-303-3134, Fax: [phone]

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  
Sfet Informton 2
Prts & Specs6
Assembl Preprton7
Assembl Instructons
Connecting The Wheels To The Legs........................................ 7
Mounting The Legs To Main Barrel..........................................8
Installing The Bottom Shelf.......................................................8
Securing The Lid Stopper............................................................9
Installing The Lid Handle............................................................9
Installing The Thermometer......................................................9
Mounting Side Shelf Handle, Serving Tray.............................9
Securing The Chimney............................................................... 10
Installing The Front Shelf Brackets ........................................10
Mounting The Front Shelf........................................................ 10
Installing The Cooking Components.......................................11
Placing The Grease Bucket........................................................12
Connecting To A Power Source ................................................12
Opertn Instructons
Grll Envronment 13
Grll Temperture Rnes 14
Understndn The Probes14
Understndn The Control Bord15
Understndn The "P" Settn16
Hopper Prmn Procedure 16
Frst Use – Grll Burn-Off 16
Automtc Strt-Up Procedure 17
Mnul Strt-Up Procedure 17
Shuttn Off Your Grll 17
Cre & Mntennce18
Usn Wood Pellet Fuel19
Coon Gudelnes  20
Tps & Technques22
Troubleshootn 23
Electrcl Wre Drm 25
Replcement Prts
Grll Replcement Prts  26
Hopper Replcement Prts27
Wrrnt
Condtons27
Exceptons28
Ordern Replcement Prts28
Contct Customer Servce  28
Wrrnt Servce  28
Recpes 29

ENGLISH
6
  
1
2
4
3
12
  
  
 
14
15
18
19
20
16
9
7
6
8
13
5
17
10
11
21
23
24 25 26
27
28
29 30
22
Part# Description
1 Porcelain-Coated Steel Upper Cooking Rack (x1)
2 Porcelain-Coated Cast-Iron Cooking Grids A (x2)
3 Porcelain-Coated Cast-Iron Cooking Grids B (x1)
4 Thermometer Kit (x1)
5 Lid Stopper (x1)
6 Flame Broiler Slider (x1)
7 Flame Broiler Main Plate (x1)
8 Diffuser Plate (x1)
9 Lid Handle Bezel (x2)
10 Lid Handle (x1)
11 Chimney Gasket (x1)
12 Chimney (x1)
13 Meat Probe (x2)
14 Main Barrel / Hopper Assembly (x1)
15 Flame Broiler Adjusting Bar Handle (x1)
16 Flame Broiler Adjusting Bar (x1)
17 Grease Bucket (x1)
18 Serving Tray (x1)
19 Serving Tray Handle (x2)
20 Side Shelf Handle (x1)
21 Support Leg / Front (x1)
22 Support Leg / Back (x1)
23 Support Leg for Wheel / Front (x1)
24 Support Leg for Wheel / Back (x1)
25 Front Shelf Bracket / Left (x1)
26 Front Shelf Bracket / Right (x1)
27 Front Shelf (x1)
28 Bottom Shelf (x1)
29 Locking Caster Wheel (x2)
30 Wheel (x2)
A Screw (x28)
B Washer (x28)
C Locking Washer (x28)
D Screw (x2)
E Wheel Cotter Pin (x2)
F Wheel Washer (x2)
G Wheel Axle Pin (x2)
H Nut (x2)
MODEL ASSEMBLED (WxDxH) WEIGHT COOKING AREA TEMPERATURE RANGE

10003 1,594  820  1,330
/ 62.7 .  32.2 .  52.3 .
80.3 
/ 177 
  4,500  / 697.5 . .
   1,953  / 302.7 . .
  6,453  / 1000.2 . .
82260° / 180500°
NOTE: Due to ongoing product development, parts are subject to change without notice. Contact
Customer Service if parts are missing when assembling the unit.
PB – ELECTRIC REQUIREMENTS
110-120V, 60HZ, 275W, 3-PRONG GROUNDED PLUG

ENGLISH
7
 
IMPORTANT: It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws
completely until all screws for that step have been installed. Hardware combination involving a locking washer and
washer should be installed with the locking washer closest to the head of the screw.
1.      
Parts Required:
1 x Support Leg / Front (#21)
1 x Support Leg / Back (#22)
1 x Support Leg for Wheel / Front (#23)
1 x Support Leg for Wheel / Back (#24)
2 x Locking Caster Wheel (#29)
2 x Wheel (#30)
2 x Wheel Cotter Pin (#E)
2 x Wheel Washer (#F)
2 x Wheel Axle Pin (#G)
Installation:
• Attach the Wheel to the Support Leg for Wheel by inserting the Wheel
Axle Pin through the Wheel, Support Leg hole, Wheel Washer, then
secure using the Wheel Cotter Pin. Repeat installation for the other
Support Leg with Wheel. Note 1A.
• Install a Locking Caster Wheel to the bottom of a Support Leg by
hand-tightening into the hole. The Locking Caster Wheel is inserted
completely when it cannot rotate any further into the Support Leg.
Repeat installation for second Support Leg. Note 1B.
Insert Locking Caster Wheel into the Bottom of left
front leg by hand-tightening into the hole. Ensure the
Locking Caster Wheel is inserted completely by
ensuring it cannot rotate any further.
Repeat installation for the other Locking Caster Wheel
and left back leg
 
Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister pack
after removing from the protective shipping carton. Discard all packaging materials from inside and outside of the grill before
assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt to
assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss® Customer Service for parts: Monday
through Sunday, 4am - 8pm PST (EN/FR/ES).
[e-mail] | Toll-Free: 1-877-303-3134 | Toll-Free Fax: [phone]
IMPORTANT: To ease installation, using two people is helpful (but not necessary) when assembling this unit.
Tools required for assembly: screwdriver, wrench and level. Tools not included.
EX2
FX2
GX2
Attach the wheel to the support leg by inserting the wheel
axle pin through the wheel, support leg, wheel axle washer,
then secure using the wheel cotter pin.
Repeat installation for the other wheel and support
leg.
1
ACBPlace a piece of cardboard on the floor to prevent
scratching the unit. Lay the main barrel on its side, hopper
end pointed upward, on the cardboard.
Mount one leg with wheel to the floor end of the main barrel
using three screws, locking washers, and washers, through
the three pre-drilled holes. Install screws from the inside
of the main barrel. Repeat installation for second leg with
wheel.
AX6
BX6
CX6


30
23
24
1
21
22
29

ENGLISH
8
2.       
Parts Required:
1 x Main Barrel /Hopper Assembly (#14)
1 x Support Leg for Wheel / Front (#23)
1 x Support Leg for Wheel / Back (#24)
6 x Screw (#A)
6 x Washer (#B)
6 x Locking Washer (#C)
Installation:
• Place a piece of cardboard on the floor to prevent scratching the unit
and parts during assembly. Open the mn rll ld nd remove the the
lre dffuser plte from the bottom of the mn rll brrel Ths prt
wll be re-nstlled on  lter step Note 2
• Lay the Main Barrel on its side on the cardboard, hopper end pointed
upward. Mount one Support Leg with Wheel to the floor end of the
Main Barrel using three screws, locking washers, and washers, through
the three pre-drilled holes. Install screws from the inside of the Main
Barrel. Repeat installation for second Support Leg with Wheel. Note 2
3.    
Parts Required:
1 x Support Leg / Front (#21)
1 x Support Leg / Back (#22)
1 x Bottom Shelf (#28)
10 x Screw (#A)
10 x Washer (#B)
10 x Locking Washer (#C)
Installation:
• Mount the Bottom Shelf to each Support Leg using a screw, locking
washer, and washer. Ensure the flat surface of the shelf is facing up
towards the Grill Barrel. Note 3A.
• Mount on Support Leg to the hopper end of the Main Barrel using three
screws, locking washers, and washers, through the three pre-drilled
holes. Install screws from inside of the Main Barrel. Repeat installation
for second Support Leg. Note 3B.
• Connect the Bottom Shelf to both Support Legs with the final two
screws, locking washers, and washers. Note 3C. Once the shelf is
secure, carefully lift the grill into an upright position.
mount the bottom shelf to each support
leg using a screw, locking washer, and
washer. Ensure the flat surface of the
shelf is facing up towards the grill
barrel.
AX2
BX2
CX2
ACB
28
mount the bottom shelf to each support
leg using a screw, locking washer, and
washer. Ensure the flat surface of the
shelf is facing up towards the grill
barrel.
AX2
BX2
CX2
ACB






3
3
3
21
22
28
14
24
23 


2
2




ENGLISH
9
4.    
Parts Required:
1 x Lid Stopper (#5)
Installation:
• Secure the Lid Stopper onto the top of the Main Barrel using the
pre-installed screw on top of the Main Barrel.
5.    
Parts Required:
2 x Lid Handle Bezel (#9)
1 x Lid Handle (#10)
Installation:
• Remove the pre-installed screws from the Lid Handle. From inside the
barrel lid, insert one screw to protrude to the outside. Add a Lid Handle
Bezel on the screw, then hand-tighten the screw (from the inside) into the
Lid Handle. Repeat the same installation for the other end of Lid Handle.
6.   
Parts Required:
1 x Thermometer (#4)
Installation:
• Remove the preinstalled nut from the thermometer.
• Insert the thermometer into the hole provided on the top of the lid
on the main barrel, then secure by reinstalling the nut from the inside.
Rotate the thermometer so the text is level and upright.
NOTE: If rotation is askew, this will result in incorrect readings.
7.     ,  
Parts Required:
1 x Serving Tray (#18)
2 x Serving Tray Handle (#19)
1 x Side Shelf Handle (#20)
4 x Screw (#A)
4 x Washer (#B)
4 x Locking Washer (#C)
Installation:
• Mount the Side Shelf Handle onto the Main Barrel using four screws,
locking washers, and washers.
• Mount the Serving Tray Handles onto the Serving Tray using the two
pre-installed screws on each handle. Place the Serving Tray onto the Side
Shelf Handle. It will rest directly on the frame of the Side Shelf Handle.
IMPORTANT: Avoid using the side shelf handle to move or lift the
grill. The weight of the unit will cause the side shelf handle to bend
or break, which is not covered by warranty.
Secure the lid stopper onto the
top of the main barrel using the
pre-installed screw on the top
of the main barrel.
5
4
4
6
ACB
Mount the side shelf handle onto the main barrel using four screws, locking washers,
and washers,
Mount serving tray handles to serving tray using the two pre-installed
screws on each handle. Place the serving tray onto the side shelf
handle. It will rest directly on the frame of the side shelf handle.
IMPORTANT: Avoid using the side shelf handle to move or lift the
grill. The weight of the unit will cause the side shelf handle to bend
or break, which is not covered by warranty.
AX4
BX4
CX4
20
ACB
Mount the side shelf handle onto the main barrel using four screws, locking washers,
and washers,
Mount serving tray handles to serving tray using the two pre-installed
screws on each handle. Place the serving tray onto the side shelf
handle. It will rest directly on the frame of the side shelf handle.
IMPORTANT: Avoid using the side shelf handle to move or lift the
grill. The weight of the unit will cause the side shelf handle to bend
or break, which is not covered by warranty.
AX4
BX4
CX4
19
19
18
7
10
9
9
5

ENGLISH
10
8.   
Parts Required:
1 x Chimney Gasket (#11)
1 x Chimney (#12)
2 x Screw (#A)
2 x Washer (#B)
2 x Locking Washer (#C)
Installation:
• Locate the chimney opening on the side of the Main Barrel. From the
outside, secure the Chimney Gasket and Chimney to the side panel
using two screws, locking washers, and washers. The screw will fasten
to the pre-mounted nut on the inside of the Main Barrel.
NOTE: Ensure the chimney cap allows for air to escape.
9.     
Parts Required:
1 x Front Shelf Bracket / Left (#25)
1 x Front Shelf Bracket / Right (#26)
6 x Screw (#A)
6 x Washer (#B)
6 x Locking Washer (#C)
Installation:
• Attach one Front Shelf Bracket to the front of the Grill Barrel by using
three screws. Install each screw half-way, then tighten completely
when all three screws are mounted and aligned properly. Repeat the
same installation for the other Front Shelf Bracket.
10.    
Parts Required:
1 x Front Shelf (#27)
2 x Screw (#D)
2 x Nut (#H)
Installation:
• From underneath, insert the screw (from the inside) into the Front
Shelf and the Front Shelf Bracket, then lock it with a nut. Repeat
installation for the other side of the Front Shelf.
NOTE: When installed correctly, the Front Shelf can be raised (for use) or
lowered (for storage) with ease.
IMPORTANT: Avoid using the shelves to move or lift the grill. The
weight of the unit will cause the shelves to break, which is not covered
by warranty.
ACB
Locate the chimney opening on the side of
the main barrel. From the
outside, secure the chimney and chimney
gasket to the side panel
using two screws, locking washers, and
washers. The screw will fasten
to the pre-mounted nut on the inside of
the barrel.
AX2
BX2
CX2
11
12
ACB
Locate the chimney opening on the side of
the main barrel. From the
outside, secure the chimney and chimney
gasket to the side panel
using two screws, locking washers, and
washers. The screw will fasten
to the pre-mounted nut on the inside of
the barrel.
AX2
BX2
CX2


8
25 26
ACB
A*6
B*6
C*6
Attach one front shelf bracket to the
front of the grill barrel by using three
screws. Install each screw half-way, then
tighten completely when all three screws
are mounted and aligned properly.
Repeat the same installation for the
other front shelf bra

9
27


10

ENGLISH
11
11.    
Parts Required:
1 x Upper Cooking Rack (#1)
3 x Cooking Grid (#2 & #3)
1 x Flame Broiler Slider (#6)
1 x Flame Broiler Main Plate (#7)
1 x Diffuser Plate (#8)
1 x Flame Broiler Adjusting Bar Handle (#15)
1 x Flame Broiler Adjusting Bar (#16)
Installation:
• First, place the diffuser plate into the bottom of the main barrel so the
central opening aligns directly with the circular burn pot on the base
of the main barrel. The diffuser plate does not require fastening to the
bottom of the main barrel or the burn pot. Note illustration 11A.
NOTE: Both flame broiler parts are lightly coated with oil to avoid
rusting when shipped.
• Insert the flame broiler main plate into the main grill, right side first.
Rest the flame broiler main plate on the built-in ledge (on the inside
right) of the main grill that directs grease towards the grease bucket.
Slide the entire piece to the left side, and the two slots on the flame
broiler main plate will fit into the rounded ledge above the burn pot.
It will sit slightly at a downward angle. Note 11.
IMPORTANT: If the flame broiler main plate is on the base of the
barrel, it is installed incorrectly. The flame broiler should sit at an
angle, with the left side sitting higher than the right.
• Place the flame broiler slider on top of the flame broiler main plate,
covering the slotted openings. Ensure the raised tab is on the left.
Note 11.
• First, remove the flame broiler adjusting bar handle from the flame
broiler adjusting bar. Insert the flame broiler adjusting bar through
the opening hole on the left side of the main barrel. Add the flame
broiler adjusting bar handle back onto the end outside the barrel.
Next, slide the notched end of the adjusting bar into the locking tab
on the flame broiler slider, giving you adjustable access to the flame
broiler slider on the main plate. Note steps in 11D.
NOTE: When the flame broiler slider is open and direct flame is used
during cooking, do not leave the grill unattended for any period of time.
 Plce the coon rds, sde-b-sde, on the rd lede nsde the mn
rll Plce the upper coon rc on the upper lede nsde the mn
rll The coon rc wll loc nto plce Note 11E
NOTE: To maintain the searing and grilling performance of your
cooking grids, regular care and maintenance is required.
7
Place the flame broiler slider on top of the flame broiler main plate covering
the slotted openings. Ensure the raised tab is on the left and the two pins
at the bottom of the flame broiler slider place into the holes of the flame
broiler main plate.to easily adjust for direct or indirect flame when cooking.
7
6
11
11
11
11
11.2 11.3
Insert the flame broiler adjusting bar through the opening hole
on the left side of the main barrel. Add the flame broiler
adjusting bar handle on the end outside the barrel. Next, slide
the notched end of the adjusting bar into the locking tab on the
flame broiler slider, giving you adjustable access to the flame
broiler slider on the main plate.
16
16
15
8
6
11
1
2,2,3

ENGLISH
12
12.    
Parts Required:
1 x Grease Bucket (#17)
Installation:
 Unscrew the sx screws lon the outsde of the hopper tht secure
the hopper sfet screen to the nteror, nd remove the sfet screen
to ccess the rese bucet Replce the hopper sfet screen, nd
re-nstll the sx screws to secure Note llustrton 12
 Plce the rese bucet on the spout hoo on the end of the mn
brrel Ensure t s level to vod rese splls Note llustrton 12
 The unt s now completel ssembled
13.     
NOTE: Before plugging your Pit Boss® into any electrical outlet, ensure
the temperature dial is in the OFF position.
•  
This appliance requires 110-120 volt, 60hz, 275w, 5 amp service. It must
be a 3-prong grounded plug. Ensure grounded end is not broken off
before use. The control uses a 110-120 volt, fast-blow fuse to protect the
board from the igniter.
•  
This appliance will work on most GFCI outlets, with a recommended
size of 15 amp service. If your GFCI outlet is highly sensitive to power
surges, it will likely trip during the start-up phase of operation. During
the start-up phase, the igniter draws 200-700 watts of electricity, which
can be too much power for a GFCI outlet to handle. Each time it trips, it
increases in sensitivity. If the GFCI keeps tripping, replace the outlet or
change to a non-GFCI outlet.
•   
Disconnect the igniter from the main wiring harness. Use the manual
start-up procedure. A Pit Boss® unit can operate using a 12 volt, 100
watt inverter plugged into your automobile outlet. To use the automatic
igniter, it is recommended to use a minimum of a 1000 watt inverter.
IMPORTANT: Disconnect unit from power source when not in use.
17
1112 12
13

ENGLISH
13
 
With today’s lifestyle of striving to eat healthy and nutritious foods, one factor to consider is the importance of reducing fat
intake. One of the best ways to cut down on fat in your diet is to use a low fat method of cooking, such as grilling. As a pellet
grill uses natural wood pellets, the savory wood flavor is cooked into the meats, reducing the need for high sugar content sauces.
Throughout this manual, you will notice the emphasis on grilling food slowly at LOW or MEDIUM temperature settings.
 
1.     
With all outdoor appliances, outside weather conditions play a big part in the performance of your grill and the cooking time
needed to perfect your meals. All Pit Boss® units should keep a minimum clearance of 305mm (12 inches) from combustible
constructions and this clearance must be maintained while the grill is operational. This appliance must not be placed under
an overhead combustible ceiling or overhang. Keep your grill in an area clear from combustible materials, gasoline and other
flammable vapors and liquids.
2.   
As it becomes cooler outside, that does not mean that grilling season is over! The crisp cool air and heavenly aroma of
smoked foods will help cure your winter blues.
Follow these suggestions on how to enjoy your grill throughout the cooler months:
• If smoking at low temperatures fails, increase the temperature slightly to achieve the same results.
• Organize – Get everything you require ready in the kitchen before you head outdoors. During the winter, move your
grill to an area that is out of the wind and direct cold. Check local bylaws regarding the proximity of your grill in
relation to your home and/or other structures. Put everything you need on a tray, bundle up tight, and get it done!
• To help keep track of the outside temperature, place an outdoor thermometer close to your cooking area. Keep a log
or history of what you cooked, the outdoor temperature, and the cooking time. This will help later down the road to
help you determine what to cook and how long it will take.
• In very cold weather, increase your preheating time by at least 20 minutes.
• Avoid lifting the lid any more than necessary. Cold gusts of wind can completely cool your grill temperature. Be
flexible with your serving time; add extra cooking time each time you open the lid.
• Have a heated platter or a dish cover ready to keep your food warm while making the trip back inside.
• Ideal foods for winter cooking are those that require little attention, such as roasts, whole chickens, ribs, and turkey.
Make your meal preparation even easier by adding simple items such as vegetables and potatoes.
3.   
As it becomes warmer outdoors, the cooking time will decrease. Proper dress is important when it gets really hot: shorts,
shirt, shoes, hat, apron and a generous slab of suntan lotion is recommended.
Follow these few suggestions on how to enjoy your grill throughout the hot months:
• Adjust your cooking temperatures downward. This helps to avoid unwanted flare-ups.
• Use a meat thermometer to determine the internal temperature of your foods. This helps in preventing your meat
from over cooking and drying out.
• Even in hot weather it is still better to cook with the lid of your grill down.
• You can keep foods hot by wrapping them in foil, and placing them in an insulated cooler. Stuff crumpled up
newspaper around the foil and this will keep food hot for 3 to 4 hours.

ENGLISH
14
  
Temperature readouts on the control board may not exactly match the thermometer. All temperatures listed below
are approximate and are affected by the following factors: outside ambient temperature, the amount and direction of
wind, the quality of pellet fuel being used, the lid being opened, and the quantity of food being cooked.
•   205260° / 401500°
This range is best used to sear and grill at a high heat. Use in tandem with the flame broiler (slide plate) for indirect or
direct flame cooking. With the flame broiler open , direct flame is used to create those “blue” steaks, as well as flame-
kissed vegetables, garlic toast or s’mores! When the flame broiler is closed , the air circulates around the barrel, resulting
in convection heat. High temperature is also used to preheat your grill, burn-off the cooking grids, and to achieve high heat
in extreme cold weather conditions.
•   135180° / 275356°
This range is best for baking, roasting, and finishing off that slow smoked creation. Cooking at these temperatures will
greatly reduce the chances of a grease flare-up. Ensure that the flame broiler slider in the closed position, covering the
slotted openings. Great range for cooking anything wrapped in bacon, or where you want versatility with control.
•   82125° / 180257°
This range is used to slow roast, increase smoky flavor, and to keep foods warm. Infuse more smoke flavor and keep your
meats juicy by cooking longer at a lower temperature (also known as low and slow ). Recommended for the big turkey at
Thanksgiving, juicy ham at Easter, or the huge holiday feast.
Smoking is a variation on true barbecuing and is truly the main advantage of grilling on a wood pellet grill. Hot smoking ,
another name for low and slow cooking, is generally done between 82-125C / 180-257F. Hot smoking works best when
longer cooking time is required, such as large cuts of meats, fish, or poultry.
TIP: To intensify that savory flavor, switch to  (low) temperature range immediately after putting your food
on the grill. This allows the smoke to penetrate the meats.
The key is to experiment with the length of time you allow for smoking, before the meal is finished cooking. Some outdoor chefs
prefer to smoke at the end of a cook, allowing the food to keep warm until ready to serve. Practice makes perfect!
  
•  
Located inside the main barrel, on the left wall, is the grill probe. It is a small, vertical piece of stainless steel. The grill probe
measures the internal temperature of the unit. When the temperature is adjusted on the Control Board, the grill probe will read
the actual temperature inside the unit and adjust to the desired temperature.
IMPORTANT: The temperature of your unit is highly affected by ambient outdoor weather, quality of pellets used,
flavor of pellets, and the quantity of food being cooked.
•  
The meat probe measures the internal temperature of your meat in the grill, similar to your indoor oven. Plug-in the meat
probe adapter to the meat probe connection port on the Control Board and insert the stainless steel meat probe into the
thickest portion of your meat and the temperature will be displayed on the control board. To ensure the meat probe is
connected properly to the connection port, feel and hear it snap into place.
NOTE: When placing the meat probe into your meat, ensure the meat probe and meat probe wires avoid direct contact
with flame or excess heat. This can result in damage to your meat probe. Run the excess wire out the rear exhaust holes
of the main grill or the top of the main grill (near the grill lid hinge). When not in use, disconnect from the meat probe
connection port and place aside to keep protected and clean.

ENGLISH
15
   
 
Press the Power Button to power on the unit. The button will glow blue if connected to a power source.
Press the button again to turn the unit off.
The Temperature Control Dial allows you to set your desired smoking temperature. Once connected
to a power source and the Power Button is pressed, turn the dial and select from any of the ten preset
temperatures, between 82-260°C / 180-500°F. When the dial is turned to a temperature preset, the Digital
LCD Screen with light up, displaying that it is ready to operate. When the dial is turned to off, the Digital LCD
Screen will remain off.
The "P" Set Button is used to select one of the eight fine tunings when the Temperature Control Dial is set
to the Smoke Setting . Press the button to change the "P" setting to accommodate to your cooking style and
cooking environment, as preferred. With a short push of the button, the setting increases from P0 to P7, then
repeats. Adjustments are only possible in the Smoke Setting. Factory default setting is "P4". If the "P" setting
is adjusted, your preference will be locked-in (saved) until further adjustment is made.
The "P" Set Button is also used as a Temperature Switch Control to change the temperature readout on
the LCD Screen. Press and hold the button for two seconds to switch to Celsius (ºC) or to Fahrenheit (ºF), as
preferred. Default is set to Fahrenheit.
The LCD Screen is used as the information center for your unit. The LCD screen will display your Desired Cook
Temperature, Actual Cook Temperature, and Meat Probe Temperatures (if connected). If only one Meat Probe
is connected, only one reading will be displayed.
Press and hold the Prime Button to activate an extra feed of pellets to the burn pot. This can be used to
add more fuel to the fire before opening the barrel lid, resulting in a quick heat recovery time. It can also be
used while smoking, to increase the intensity of clean smoke flavor. Requested from competition cookers.
The Smoke Setting on the Temperature Control Dial operates the unit at the lowest temperature, without
the fire going out.
The plug-in connection port(s) on the front of the Control Board are for a Meat Probe(s).
When a meat probe is connected, the temperature is displayed on the LCD Screen. When not in
use, disconnect the meat probe from the connection port. Compatible with Pit Boss® branded
meat probes only. Additional meat probe(s) sold separately.
PRIME
“P” SET
PROBE 1
ACTUAL
FC
COOK
FC
“P” SET
FC
PROBE 2
FC
SMOKE
OFF
200º
475º
HIGH
225º
450º
250º
400º
300º350º
PRIME
“P” SET
PROBE 1
ACTUAL
FC
COOK
FC
“P” SET
FC
PROBE 2
FC
SMOKE
OFF
200º
475º
HIGH
225º
450º
250º
400º
300º350º
PRIME
“P” SET
PROBE 1
ACTUAL
FC
COOK
FC
“P” SET
FC
PROBE 2
FC
SMOKE
OFF
200º
475º
HIGH
225º
450º
250º
400º
300º350º
PRIME
“P” SET
PROBE 1
ACTUAL
FC
COOK
FC
“P” SET
FC
PROBE 2
FC
SMOKE
OFF
200º
475º
HIGH
225º
450º
250º
400º
300º350º
PRIME
“P” SET
PROBE 1
ACTUAL
FC
COOK
FC
“P” SET
FC
PROBE 2
FC
SMOKE
OFF
200º
475º
HIGH
225º
450º
250º
400º
300º350º
PRIME
“P” SET
PROBE 1
ACTUAL
FC
COOK
FC
“P” SET
FC
PROBE 2
FC
SMOKE
OFF
200º
475º
HIGH
225º
450º
250º
400º
300º350º
PRIME
“P” SET
PROBE 1
ACTUAL
FC
COOK
FC
“P” SET
FC
PROBE 2
FC
SMOKE
OFF
200º
475º
HIGH
225º
450º
250º
400º
300º350º

ENGLISH
16
  "" 
When the recessed "P" SET button is pushed, the “P” setting displayed on the LCD
screen will flash and change to the next value (upward). Once P7 is reached, it will
restart at P0. There are eight “P” settings, ranging from P0 to P7. The recessed "P" SET
button can be pushed using a thin-tipped object.
IMPORTANT: Do not push the "P" SET button too hard, as this may cause
damage. Only a light push is needed.
•   ""    
Anytime the temperature dial is set to SMOKE, such as the start-up cycle, the
auger will run on more of a manual mode of cooking versus using one of the
preset dial temperatures. First, the auger will continuously turn and feed pellets
for four minutes. After four minutes, the auger begins to run a feed cycle based
on the "P' setting selected on the Digital Control Board. The default setting is 4.
  
These instructions should be followed the first time the grill is ignited, and each time the grill runs out of pellets in the hopper.
The auger must be primed to allow pellets to travel through the length of the auger, and fill the burn pot. If not primed, the
igniter will timeout before the pellets are ignited, and no fire will start. Follow these steps to prime the hopper:
1. Open the hopper lid. Make sure there are no foreign objects in the hopper or blocking the auger feed system at the
bottom.
2. Remove all cooking components from the interior of the grill. Locate the burn pot in the bottom of the main barrel.
3. Plug the power cord into a power source. Press the Power Button to turn the unit on, and turn the Temperature
Control Dial to the  position. Check the following items:
• That you can hear the auger turning. Place your hand above the burn pot and feel for air movement. Do not place
your hand or fingers inside the burn pot. This can cause injury.
• After approximately a minute, you should smell the igniter burning and begin to feel the air getting warmer in the
burn pot. The igniter tip does not glow red, but gets extremely hot and will burn. Do not touch the igniter.
4. Once verified that all electric components are working correctly, press the Power Button to turn the unit off.
5. Fill the hopper with all natural barbecue wood pellets.
6. Press the Power Button to turn the unit on. Keep the Temperature Control Dial in the SMOKE position. Press and hold
the Prime Button until you see pellets on the inside of the grill from the auger tube. Once pellets begin to drop into the
burn pot, release the Prime Button.
7. Press the Power Button to turn the unit off.
8. Re-install the cooking components into the main barrel. The grill is now ready to use.
    
Once your hopper has been primed and before cooking on your grill for the first time, it is important to complete a grill burn-off.
Start the grill and operate at any temperature over 176°C / 350°F (with the lid down) for 30 to 40 minutes to burn-off the grill
and rid it of any foreign matter.
  (seconds)
""   
0 18 55
1 18 70
2 18 85
3 18 100
*4 18 115
5 18 130
6 18 140
7 18 150
* default setting

ENGLISH
17
  
1. Plug the power cord into a grounded power source. Open the main barrel lid. Check the burn pot to ensure there is no
obstruction for proper ignition. Open the hopper lid. Ensure there are no foreign objects in the hopper or auger feed
system. Fill the hopper with dry, all natural barbecue hardwood pellets.
2. Ensure the Temperature Control Dial is in the  position. Press the Power Button to turn the unit on. This will
activate the start-up cycle. The auger feed system will begin to turn, the igniter will begin to glow and the fan will
supply air to the burn pot. The grill will begin to produce smoke while the start-up cycle is taking place. The barrel lid
must remain open during the start-up cycle. To confirm the start-up cycle has begun properly, listen for a torchy roar, and
notice some heat being produced.
3. Once the heavy, white smoke has dissipated, the start-up cycle is complete and you are ready to enjoy your grill at your
desired temperature!
IGNITER FAILURE PROCEDURE
If for any reason your electric igniter fails or your grill's flame dies out during a cook, check the following steps,
or start your grill using the manual method.
1. Ensure the Temperature Control Dial is in the  position and the unit is turned off. Open the barrel lid.
Remove the cooking components from inside. Remove all unburnt pellets and ash from the burn pot. Avoid touching
the igniter to avoid injury, as it may be extremely hot.
2. Once all cooking components are removed and cleaned, press the Power Button to turn the unit on. Check the
following:
• Visually confirm that the igniter is working by placing your hand above the burn pot and feeling for heat.
• Visually confirm that the igniter is protruding approximately 13mm / 0.5 inches in the burn pot.
• Visually confirm that the auger is dropping pellets into the burn pot.
• Confirm that the combustion fan is working by listening for a torchy roar.
3. If any of the above points are not working, follow Troubleshooting instructions .
  
1. Ensure the Temperature Control Dial is in the  position. Plug the power cord into a grounded power source.
2. Check burn pot to ensure there is no obstruction for proper ignition. Open the hopper lid. Ensure there are no foreign
objects in the hopper or auger feed system. Fill hopper with dry, all natural hardwood barbecue pellets.
3. Open the barrel lid. Remove the cooking components to expose the burn pot. Place a generous handful of pellets into
the burn pot. Squirt a gelled fire starter, or other appropriate pellet starter, over the top of the pellets. A small amount
of solid fuel fire starter, such as one composed of sawdust and wax, or wood shavings, is also appropriate. Add another
small amount of pellets in the burn pot.
NOTE: Do not use spirit, petrol, gasoline, lighter-fluid or kerosene for lighting or refreshing a fire in your grill.
4. Light the contents of the burn pot using a long match or long-nosed lighter. Allow the starter to burn for 3 to 5 minutes.
Do not attempt to add more starter into the burn pot. This can cause injury.
5. Quickly and carefully replace the cooking components to the inside of the main barrel. Continue start-up at step two of
Automatic Start-Up Procedure .
   
1. When finished cooking, with the main barrel lid remaining closed, press the Power Button to turn the unit off and turn
the Temperature Control Dial to . The grill will begin its automatic cool-down cycle. The auger system will stop
feeding fuel, the flame will burn out, and the fan will continue to run until the cool-down cycle is complete.

ENGLISH
18
  
Any Pit Boss® unit will give you many years of flavorful service with minimum cleaning. An important step is allowing the grill
and cooking grids to self-clean by running the grill at a high temperature for 5 to 10 minutes after each use. Follow these cleaning
and maintenance tips to service your grill:
1.  
• The hopper includes a clean-out feature to allow for ease of cleaning and change out
of pellet fuel flavors. To empty, locate the plate and the cover of the drop chute on
the back side of the hopper. Place a clean, empty pail under the drop chute cover, then
remove the cover piece. Unscrew the plate, slide outwards, and pellets will empty.
NOTE: Use a long handled brush or shop-vac to remove excess pellets,
sawdust, and debris for a complete clean-out through the hopper screen.
• Check and clean off any debris from the fan air intake vent, found on the bottom of the hopper. Once the hopper access
panel is removed (see Electric Wire Diagram for diagram), carefully wipe off any grease build-up directly on the fan
blades. This ensures airflow is sufficient to the feed system.
2. 
• Kinks or folds in the probe wires may cause damage to the part. Wires should be rolled up in a large, loose coil.
• Although the probes are stainless steel, do not place in the dishwasher or submerge in water. Water damage to the
internal wires will cause the probe to short-out, causing false readings. If a probe is damaged, it should be replaced.
3.  
• It is recommended to clean your burn pot after every few uses. This will ensure proper ignition and avoid any hard
build-up of debris or ash in the burn pot.
• Use a long-handled grill cleaning brush, remove any food or build-up from the cooking grids. Best practice is to do
this while they are still warm from a previous cook. Grease fires are caused by too much fallen debris on the cooking
components of the grill. Clean the inside of your grill on a consistent basis. In the event you experience a grease fire,
keep the grill lid closed to choke out the fire. If the fire does not go out quickly, carefully remove the food, turn the
grill off, and shut the lid until the fire is completely out. Lightly sprinkle baking soda, if available.
• Check your grease bucket often, and clean out as necessary. Keep in mind the type of cooking you do.
IMPORTANT: Due to high heat, do not cover the flame broiler or probes with aluminum foil.
4.  
• Wipe your grill down after each use. Use warm soapy water to cut the grease. Do not use oven cleaner, abrasive cleansers
or abrasive cleaning pads on the outside grill surfaces. All painted surfaces are not covered under warranty, but
rather are part of general maintenance and upkeep. For paint scratches, wearing, or flaking of the finish, all painted
surfaces can be touched up using high heat BBQ paint.
• Use a grill cover to protect your grill for complete protection! A cover is your best protection against weather and
outside pollutants. When not in use or for longterm storage, keep the unit under a cover in a garage or shed.
CLEANING FREQUENCY TIME TABLE (NORMAL USE)
 CLEANING FREQUENCY CLEANING METHOD
Bottom of Main Grill Every 5-6 Grill Sessions Scoop Out, Shop-Vac Excess Debris
Burn pot Every 2-3 Grill Sessions Scoop Out, Shop-Vac Excess Debris
Cooking Grids After Each Grill Session Burn Off Excess, Brass Wire Brush
Flame Broiler Every 5-6 Grill Sessions Scrape Main Plate with Slider, Do Not Wash Clean
Shelves After Each Grill Session Scrub Pad & Soapy Water



ENGLISH
19
   
These clean-burning barbecue wood pellets generate about 8200 BTU’s per pound with very little ash, a low moisture content
(5-7%), and are carbon neutral. Barbecue wood pellets are produced by pure raw material (sawdust) being pulverized with a
hammer-mill, and the material is pushed through a die with pressure. As the pellet is forced through the die, it is cut, cooled,
screened, vacuumed, and then bagged for consumer use. Check with your local dealer for flavors available in your area.
 
Rch, smo bcon-le flvor Consdered the
“ns of the Woods”
 
Slhtl sweet, but lso trt
Gves  ros tnt to lht mels
 
Stron, tn, spc flvor
Thn Tex-Mex cusne
  
Stron, sweet smoe wth romtc tn
Perfect for red mets
 
Smo, mild sweetness flvor.
Hihl recommended for bin.
 
Perfect blend of sweet, svor, nd trt
Used b mn professonl rllers
 
Sweet nd svor flvor
 
Bold, butter nd smooth flvor
 
Sweet nd erth flvor Alder, Mple nd Pne Blend
 
Rch nd smoe flvor
 
Cherr, Apple nd Mple Blend
 
Pecn , Hcor nd Mesqute Blend
NOTE: Always store wood pellets in a dry area. Avoid any contact or exposure to moisture will result in lower heat
output or cause the pellets to swell and break apart. Use a moisture proof, resealable tub or bucket for proper storage.
Grease Bucket / Tray After Each Grill Session Scrub Pad & Soapy Water
Auger Feed System When Pellet Bag is Empty Allow Auger to Push Out Sawdust, Leaving Hopper Empty
Hopper Electric Components Once A Year Dust Out Interior, Wipe Fan Blades with Soapy Water
Air Intake Vent Every 5-6 Grill Sessions Dust, Scrub Pad & Soapy Water
Meat Probe After Each Grill Session Scrub Pad & Soapy Water
Grill probe Every 2-3 Grill Sessions Scrub Pad & Soapy Water

ENGLISH
20
 
Smoking and grilling styles of cooking can give you different results based on time and temperature. For best results, keep a
record of what you cooked, at what temperature, how long you cooked for, and the results. Adjust to your taste for the next
time. Practice makes perfect. The culinary art of hot smoking refers to longer cooking times, but results in more natural wood
flavor (and a sought-after smoke ring ) on your meats. Higher cooking temperatures result in a shorter cooking time, locking in
less smoke flavor.
TIP: For best results, allow time for meats to rest after cooking. This allows the natural juices to migrate back into
the meat fiber, giving a much juicer, flavorful cut. Resting times can be as little as 3 minutes and up to 60 minutes,
depending on the size of the protein.
 
  
(Very Low)

(Low)

(Medium)
/
(Medium/High)

(High)
Temp Range 93-135°C / 199-275°F 135-162°C / 275-323°F 162-190°C / 323-374°F 190-232°C / 374-449°F 232-260°C / 449-500°F
 Size Rare - 54°C / 130°F Medium - 60°C / 140°F Well Done - 77°C / 170°F
Turkey (whole) 4.5-5.0 kg / 10-11 lbs.
5.3-6.4 kg / 12-14 lbs.
6.8-7.7 kg / 15-17 lbs.
8.2-10.0 kg / 18-22 lbs.
10.4-11.3 kg / 23-25 lbs.
Grill 90 - 120 minutes
Grill 110 - 140 minutes
Grill 130 - 160 minutes
Grill 140 - 170 minutes
Grill 150 - 180 minutes
Chicken (whole) 1.36-2.26 kg / 3-5 lbs. Grill 1 - 1.5 hours
Drumsticks, Breasts 0.45 - 0.86 kg / 1 - 1½ lbs. Grill 30-60 minutes
Small Game Birds 0.45 - 0.86 kg / 1 - 1½ lbs. Grill 30-45 minutes
Duck 1.36-2.26 kg / 3-5 lbs. Roast or grill 2 - 2.5 hours
  Precooked to Reheat
60°C / 140°F
Medium
66°C / 150°F
Well Done
71°C / 160°F
Ham
(Fully Cooked &
Boneless Portion,
Smoked Picnic
Whole & Bone-In)
2.5 cm / 1"
1.36-1.81 kg / 3-4 lbs.
1.81-2.72 kg / 4-6 lbs.
2.26-3.62 kg / 5-8 lbs.
4.53-5.44 kg / 10-12 lbs.
12 minutes
50 minutes - 1 hour
1 - 2 hours
1 - 2½ hours
2 - 2¾ hours
Loin Roast 1.36-1.81 kg / 3 - 4 lbs. 1 - 2 hours 2 - 3 hours
Rib Crown Roast 1.81-2.26 kg / 4 - 5 lbs. 1½ - 2 hours 2 - 3 hours
Chop
(loin, rib)
1.9-2.5 cm / ¾" - 1"
3.1-3.9 cm / 1¼" - 1½"
10 - 12 minutes
14 - 18 minutes
Tenderloin 1.9-2.5 cm / ¾" - 1" 20 - 30 minutes 30 - 45 minutes
Loin Roast (boneless) 1.36-2.26 kg / 3-5 lbs. 1¼ - 1¾ hours 1¾ - 2½ hours
Boston Butt
(Pork Shoulder)
3.62-4.53 kg / 8-10 lbs. 93 - 98°C / 200 - 210°F
Internal Temperature