Dansons Group PIT BOSS PRO Series Installation instructions

WARNING: PLEASE READ THE ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS ELECTRIC, PELLET FUEL-BURNING APPLIANCE.
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. CONTACT LOCAL
BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
AVERTISSEMENT :VEUILLEZLIRE L’INTÉGRALITÉDU MANUELAVANTL’INSTALLATION ETL’UTILISATIONDE CETAPPAREILÉLECTRONIQUE
À GRANULES. LE NON-RESPECT DE CES INSTRUCTIONS PEUT ENTRAÎNER DES DOMMAGES AUX BIENS, DES BLESSURES OU MÊME LA MORT.
COMMUNIQUEZ AVEC LES AUTORITÉS LOCALES EN MATIÈRE D’INCENDIE ET DE BÂTIMENT CONCERNANT LES RESTRICTIONS ET LES
EXIGENCES D’INSTALLATION DANS VOTRE RÉGION.
ADVERTENCI: LEA EL MANUAL COMPLETO ANTES DE INSTALAR Y UTILIZAR ESTE APARATO ELÉCTRICO PARA QUEMAR PELLETS DE
COMBUSTIBLE. INCUMPLIR ESTAS INSTRUCCIONES PODRÍA CAUSAR DAÑOS MATERIALES, LESIONES CORPORALES, E INCLUSO LA MUERTE.
CONSULTE A SUS FUNCIONARIOS LOCALES DE CONSTRUCCIÓN Y CONTROL DE INCENDIOS PARA INFORMARSE SOBRE LAS RESTRICCIONES Y
LOS REQUISITOS DE INSPECCIÓN DE INSTALACIONES EN SU REGIÓN.
FOR OUTDOOR AND HOUSEHOLD USE ONLY. NOT FOR COMMERCIAL USE.
RÉSERVÉ À L'USAGE EXTÉRIEUR ET RÉSIDENTIEL UNIQUEMENT. NON DESTINÉ À UN USAGE COMMERCIAL.
SOLO PARA USO EN EXTERIORES Y EN EL HOGAR. NO ES PARA USO COMERCIAL.
ITM. / ART. 2582830
MODEL / MODÈLE / MODELO: PB1100PSC2
PART / PIÈCE / PARTE: 10738
ASSEMBLY AND OPERATION
ASSEMBLAGE ET
FONCTIONNEMENT
MONTAJE Y OPERACIÓN
WOOD PELLET & GAS COMBO GRILL
IMPORTANT, READ CAREFULLY, RETAIN FOR FUTURE
REFERENCE. MANUAL MUST BE READ BEFORE OPERATING!
BARBECUE À GRANULÉS
DE BOIS ET À GAZ
IMPORTANT, PRENEZ CONNAISSANCE DE CE
DOCUMENT ET CONSERVEZ-LE POUR RÉFÉRENCE
ULTÉRIEURE VOUS DEVEZ LIRE CE GUIDE AVANT
D’UTILISER LE BARBECUE !
UNIDAD COMBINADA
DE GRÁNULOS DE
MADERA Y GAS
IMPORTANTE, LEA DETENIDAMENTE, CONSERVE
PARA REFERENCIA FUTURA. ¡DEBE LEER EL
MANUAL ANTES DE LA OPERACIÓN!
300522

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 
MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR MAINTENANCE
AND A FAILURE TO MAINTAIN REQUIRED CLEARANCE TO COMBUSTIBLE
MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED
ONLY IN ACCORDANCE WITH THE FOLLOWING INSTRUCTIONS.
Please read and understand this entire manual before attempting to assemble, operate or install the product. This will ensure
you receive the most enjoyable and trouble-free operation of your new wood pellet grill. We also advise you retain this manual
for future reference.
DANGERS AND WARNINGS
DANGER
If you smell gas:
• Shut off gas to the
appliance.
• Extinguish any open
flame.
• Open lid.
• If odor continues, keep
away from the appliance
and immediately call
your gas supplier or
your fire department.
WARNING
• Do not store or use
gasoline or other
flammable liquids or
vapors in the vicinity
of this or any other
appliance.
• An LP cylinder not
connected for use shall
not be stored in the
vicinity of this or any
other appliance.
  
• The installation must conform with
local codes or, in the absence of local
codes, with either the national fuel
gas code, ANSI Z 223.1/NFPA 54, Natural
gas and propane installation code, CSA
B149.1, or propane storage and handling
code, B149.2.
• LP gas grill models are designed for use
with a standard 20 lb. Liquid Propane
Gas tank, not included with grill. Never
connect your gas grill to an LP gas tank
that exceeds this capacity.
You must contact your local home association, building or fire officials, or authority having jurisdiction,
to obtain the necessary permits, mission or information on any installation restrictions, such as any grill
being installed on a combustible surface, inspection requirements or even ability to use, in your area.
1. A minimum clearance of 915mm (36 inches) from combustible constructions to the sides of the grill, and 915mm (36 inches)
from the back of the grill to combustible constructions must be maintained. Do not install appliance on combustible
floors, or floors protected with combustible surfaces unless proper permits and permissions are obtained by
authorities having jurisdiction. Do not use this appliance indoors, in an enclosed or unventilated area, inside homes,
vehicles, tents, garages. This appliance must not be placed under overhead combustible ceiling or overhang. Keep your grill
in an area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
Should a grease fire occur, turn the grill OFF and leave the lid closed until the fire is out. Unplug the power
cord. Do not throw water on the unit. Do not try to smother the fire. Use of an all-class (class ABC) approved
fire extinguisher is valuable to keep on site. If an uncontrolled fire does occur, call the Fire Department.
2. Keep electrical supply cords and the fuel away from heated surfaces. Remove pots and pans while the operating appliance is
unattended, to reduce the risk of fire. Do not use your grill in the rain or around any water source.

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3. After a period of storage, or non-use, check the burn grate for obstructions, the hopper for foreign objects, and any air
blockage around the fan intake or chimney. Clean before use. Regular care and maintenance is required to prolong the
lifespan of your unit. If the grill is stored outside during the rainy season or seasons of high humidity, care should
be taken to insure that water does not get into the hopper. When wet or exposed to high humidity, wood pellets will
expand greatly, decompose, and may jam the feed system. Always disconnect the power, before performing any service or
maintenance.
Do not transport your grill while in use or while the grill is hot. Ensure the fire is completely out and that
the grill is completely cool to the touch before moving.
4. It is recommended to use heat-resistant barbecue mitts or gloves when operating the grill. Do not use accessories not
specified for use with this appliance. Do not put a barbecue cover or anything flammable in the storage space area under
the barbecue.
5. To prevent fingers, clothing or other objects from coming in contact with the auger feed system, the appliance is equipped
with a metal safety screen, mounted to the interior of the hopper. This screen must not be removed unless directed by
Customer Service or an authorized dealer.
This appliance is not recommended for children, persons with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they are under direct supervision or instruction
by a person responsible for their safety.
6. Parts of the barbecue may be very hot, and serious injury may occur. Keep young children and pets away while in use.
7. Do not enlarge igniter holes or fire pots. Failure to follow this warning could lead to a fire hazard and bodily harm and will
void your warranty.
8. Product may have sharp edges or points. Contact may result in injury. Handle with care.
9. The liquefied petroleum (LP) cylinder must be constructed and marked in accordance with the specifications for LP Gas
Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres and Tubes for Transportation of Dangerous Goods; and Commission.
10. The LP gas tank must have a shutoff valve, terminating in an LP gas supply tank valve outlet, that is compatible with a Type
1 tank connection device. The LP gas tank must also have a safety relief device that has a direct connection with the vapor
space of the tank.
11. The tank supply system must be arranged for vapor withdraw.
12. The LP gas tank used must have a collar to protect the tank valve
13. This outdoor grill is not intended for installation in/on recreation vehicles or boats.
Never use this appliance in an enclosed space, such as a camper, tent, car, boat or home. This appliance is
not intended for and should never be used as a heater.
14. Do not obstruct the flow of combustion and ventilation air to this appliance. Keep the burner tube and portholes clean and
free from debris. Clean before use. Regular care and maintenance is required to prolong the lifespan of your unit.
15. Always check for gas leaks when you connect and disconnect the regulator to the gas cylinder, especially after a period of
storage (for example, over winter). Check all connections for leaks with a soapy water solution and brush. Never use an open
flame to check for leaks.
16. Clean and inspect the gas regulator before each use of the outdoor cooking gas appliance. Replace the gas regulator prior
to being used if there is evidence of excessive abrasion or wear. Use only the gas regulator assembly that has been supplied
with this gas grill. Do not use a regulator from another manufacturer.
Do not use lava rock, wood chunks, charcoal, lighter fluid, alcohol or other similar chemicals for lighting or
relighting. Keep all such substances and liquids well away from appliance when in use.

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17. Operate this appliance using liquefied petroleum only, which is also specified on the rating label on the unit. Do not attempt
to operate your grill on other gases. Do not attempt to convert this LP unit to natural gas. Failure to follow this warning could
lead to fire, bodily harm, and will void your warranty.
DISPOSAL OF ASHES
Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a non-
combustible floor or on the ground, well away from all combustible materials, pending final disposal. When ashes are disposed by
burial in soil, or otherwise locally dispersed, they should be retained in a closed container until all cinders have thoroughly cooled.
WOOD PELLET FUEL
This pellet cooking appliance is designed and approved for pelletized, all natural, wood fuel only. Any other type of fuel burned
in this appliance will void the warranty and safety listing. You must only use all natural wood pellets, designed for burning in
pellet barbecue grills. Do not use fuel with additives. The pellet fuel mean heating value in 8,000 - 8,770 BTU/LB, ash content < 1%.
Do not use spirit, petrol, gasoline, lighter-fluid or kerosene for lighting or refreshing a fire in your grill.
Keep all such liquids well away from the appliance when in use.
At the time of printing, there is no industry standard for barbecue wood pellets, although most pellet mills use the same standards
to make wood pellets for domestic use. Further information, can be found at www.pelletheat.org or the Pellet Fuel Institute .
Contact your local dealer on the quality of pellets in your area, and for information on brand quality. As there is no control over
the quality of pellets used, moisture affected pellets, we assume no responsibility to damage caused by poor quality of fuel.
CREOSOTE
Creosote, or soot, is a tar-like substance. When burning, it produces black smoke with a residue which is also black in color. Soot
or creosote is formed when the appliance is operated incorrectly, such as: blockage of the combustion fan, failure to clean and
maintain the burn area, or poor air-to-fuel combustion.
It is dangerous to operate this appliance should the flame become dark, sooty, or if the fire pot is overfilled with pellets. When
ignited, this creosote makes an extremely hot and uncontrolled fire, similar to a grease fire. Should this happen, turn the unit OFF,
let it cool completely, then inspect for maintenance and cleaning. It commonly accumulates along exhaust areas.
If creosote has formed within the unit; allow the unit to warm up at a low temperature, turn off the appliance, then wipe away
any formation with a hand towel. Similar to tar, it is much easier to clean when warm, as it becomes liquid.
PROPANE GAS WARNINGS
1. Ensure the gas cylinder is purchased by a reputable supplier. An incorrectly filled or an overfilled LP tank can be dangerous.
The overfilled condition combined with the warming of the LP gas tank (a hot summer day, tank left in the sun, etc.) can
cause LP gas to be released since the temperature increase causes gas to expand. Gas released from the cylinder is flammable
and can be explosive.
2. Do not use an LP gas cylinder if it has a damaged valve or shows signs of dents, gouges, bulges, fire damage, corrosion,
leakage, excessive rust, or other forms of visual external damage; it may be hazardous and should be checked immediately
by a liquid propane supplier.
If you see, smell, or hear the hiss of gas escaping from the cylinder, do not attempt to light appliance.
Extinguish any open flame. Disconnect from fuel supply.
3. Do not connect or disconnect the gas cylinder while the unit is in use or is still hot. When outdoor cooking gas appliance is
not in use, ensure the gas cylinder is turned to OFF, and disconnect the gas cylinder. Never move or transport the unit while
the gas cylinder is attached. Do not store a spare LP gas cylinder under or near the appliance.

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CARBON MONOXIDE (“  ”)
Carbon monoxide is a colorless, odorless, tasteless gas produced by burning gas, wood, propane, charcoal or other fuel. Carbon
monoxide reduces the blood’s ability to carry oxygen. Low blood oxygen levels can result in headaches, dizziness, weakness,
nausea, vomiting, sleepiness, confusion, loss of consciousness or death. Follow these guidelines to prevent this colorless, odorless
gas from poisoning you, your family, or others:
• See a doctor if you or others develop cold or flu-like symptoms while cooking or in the vicinity of the appliance. Carbon
monoxide poisoning, which can easily be mistaken for a cold or flu, is often detected too late.
• Alcohol consumption and drug use increase the effects of carbon monoxide poisoning.
Carbon monoxide is especially toxic to mother and child during pregnancy, infants, the elderly, smokers, and people with blood or
circulatory system problems, such as anemia, or heart disease.
SAFETY LISTING
In accordance with the procedures and specifications listed in the  27282019 "pellet
fuel cooking appliances" and / 272819 "for electrical features of fuel burning
equipment." Pit Boss® Grills pellet cooking appliances have been independently tested
and listed by CSA (an accredited testing laboratory) to UL and ULC standards.
Conforms to  21.582018 /  1.62018 Outdoor Cooking Gas Appliances.
  
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This
equipment should be installed and operated with a minimum distance of 20cm between the radiator and
your body. This transmitter must not be co-located or operating in conjunction with any other antenna or
transmitter. This device complies with Part 15 of FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and (2) This device must accept any interference received,
including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of FCC Rules.
These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Caution:The user is cautioned that changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
The Bluetooth® word mark and logo are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by
Espressif is under license. Other trademarks and tradenames are those of their respective owners.
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COPYRIGHT NOTICE
Copyright 2020. All right reserved. No part of this manual may be
copied, transmitted, transcribed, stored in a retrieval system, in any
form or by any means without expressed written permission of,
Dansons
3411 North 5th Avenue, Suite 500, Phoenix, ,  85013
[e-mail] | [e-mail]
www.pitboss-grills.com
Customer Service
Monday through Sunday, 4am - 8pm PST (EN/FR/ES)
Toll-Free: 1-877-303-3134, Fax: [phone]

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  
Safety Information .......................................................... 2
Parts & Specs......................................................................8
Assembly Preparation.................................................... 10
Assembly Instructions
Assembling The Grease Tray Support.................................... 10
Mounting The Grease Tray To Main Barrel........................... 10
Mounting The Legs To Main Barrel .........................................11
Installing The Bottom Shelf...................................................... 11
Securing The Cart Front/Back Panels......................................11
Connecting The Wheels To The Cart .......................................12
Connecting The Caster Wheels To The Cart...........................12
Securing The Lid Stoppers.........................................................12
Securing The Chimney................................................................13
Installing The Lid Handles.........................................................13
Securing The Cart Bars...............................................................13
Attaching The Cylinder Wire Retainer ................................... 14
Securing The Cylinder Support Bracket................................. 14
Installing The Front Shelf Brackets ........................................ 14
Mounting The Front Shelf........................................................ 14
Assembling The Side Burner Shelf...........................................15
Mounting The Side Burner Shelf .............................................15
Installing The Side Burner Valve..............................................15
Placing Buner Knobs...................................................................15
Securing The Side Burner.......................................................... 16
Placing The Side Burner Grate................................................. 16
Inserting The Igniter Wire........................................................ 16
Attaching The Hose Retainer................................................... 16
Installing The Flame Broiler Components..............................17
Installing The Cooking Components...................................... 18
Placing The Grease Bucket, Grease Tray................................ 18
Installing The Igniter Battery.................................................. 19
Connecting To A Power Source................................................ 19
Connecting To A Gas Supply
Gas Cylinder Requirements......................................................20
Installing A Gas Cylinder...........................................................20
Preparation For Use – Leak Testing........................................20
Disconnecting A Gas Cylinder...................................................21
Wood Pellet Operating Instructions
Grill Environment .......................................................................22
Grill Temperature Ranges.........................................................23
Understanding The Control Board .........................................24
Control Board Functions...........................................................26
Connecting To The Smoke iT® App.........................................28
Hopper Priming Procedure ..................................................... 28
First Use – Grill Burn-Off......................................................... 29
Automatic Start-Up Procedure............................................... 29
Shutting Off Your Grill...............................................................29
Smoke Operating Instructions.....................................29
Propane Gas Operating Instructions
Grill Environment .......................................................................30
First Use – Grill Burn-Off......................................................... 30
Automatic Start-Up Procedure............................................... 30
Manual Start-Up Procedure.................................................... 31
First Use – Operating Burners................................................ 31
Lighting ........................................................................................ 31
Shutting Off Your Grill...............................................................32
Controlling Flare-Ups ................................................................32
Minimize Flare-Ups....................................................................32
Care & Maintenance ....................................................... 33
Using Wood Pellet Fuel..................................................34
Cooking Guidelines......................................................... 35
Tips & Techniques ........................................................... 37
Troubleshooting .............................................................38
Electrical Wire Diagram ..................................................41
Replacement Parts
Grill Replacement Parts ...........................................................42
Hopper Replacement Parts......................................................44
Warranty
Conditions....................................................................................44
Exceptions....................................................................................45
Ordering Replacement Parts ...................................................45
Contact Customer Service ........................................................45
Warranty Service .......................................................................45
Recipes ..............................................................................46

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  
1
2
4
5
6
7
8
9
10
15
13 14
17
18
19
27 21
23
24
25 26
3
22
20
16
28
29
32
33
30
36
37
31
34
35
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39
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41
12
11
   
  
  

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      

11002 1,725  815  1,282 
/ 67.91  32.09  50.47 .
102.0 
/ 224.87 
  2,580.6  / 400 . .
  1,489  / 230.8 . .
  4,069.6  / 630.8 . .
  2,580.6  / 400 . .
  1,489  / 230.8 . .
  4,069.6  / 630.8 . . 82260° / 180500°
   8,139.2  / 1,261.6 . .
  
Part# Description
1 Porcelain-Coated Steel Upper Cooking Rack (x2)
2 Porcelain-Coated Cast-Iron Cooking Grid (x4)
3 Lid Stopper (x2)
4 Chimney Cap (x1)
5 Chimney Stack (x1)
6 Flame Broiler Slider (x1)
7 Flame Broiler Main Plate (x1)
8 Heat Tent (x3)
9 Main Barrel / Hopper Assembly (x1)
10 Meat Probe (x2)
11 Flame Broiler Adjusting Bar Handle (x1)
12 Flame Broiler Adjusting Bar (x1)
13 Smoke Adjusting Bar (x1)
14 Grease Bucket Liner (x1)
15 Grease Bucket (x1)
16 Side Burner Panel (x1)
17 Side Burner (x1)
18 Side Burner Shelf (x1)
19 Side Burner Grate (x1)
20 Burner Knob (x4)
21 Burner Knob Bezel (x1)
22 Grease Tray (x1)
23 Grease Tray Support A (x2)
24 Grease Tray Support B (x2)
25 Front Shelf Bracket /Left (x1)
26 Front Shelf Bracket /Right (x1)
27 Front Shelf (x1)
28 Lid Handel Bezel (x4)
29 Lid Handle (x2)
30 Support Leg / Front (x1)
31 Support Leg / Back (x1)
32 Support Leg for Caster / Front (x1)
33 Support Leg for Caster / Back (x1)
34 Locking Caster (x2)
35 Wheel (x2)
36 Cart Front / Back Panel (x2)
Part#
37 LP Gas Cylinder Wire Retainer (x1)
38 LP Gas Cylinder Support Bracket (x1)
39 Cart Bottom Shelf (x1)
40 Cart Bar A (x2)
41 Cart Bar B (x2)
A Screw (x58)
B Washer (x51)
C Locking Washer (x49)
D Bushing (x2)
E Wheel Cotter Pin (x2)
F Wheel Washer (x2)
G Wheel Axle Pin (x2)
H Screw (x2)
I Nut (x5)
J AA Battery (x1)
NOTE: Due to ongoing product development, parts are subject to change without notice. Contact
Customer Service if parts are missing when assembling the unit.
PB – ELECTRIC REQUIREMENTS
110-120V, 60HZ, 250W, 3-PRONG GROUNDED PLUG

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 
IMPORTANT: It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws
completely until all screws for that step have been installed. Hardware combination involving a locking washer and
washer should be installed with the locking washer closest to the head of the screw.
1.     
Parts Required:
2 x Grease Tray Support A (#23)
2 x Grease Tray Support B (#24)
4 x Screw (#A)
4 x Locking Washer (#C)
4 x Washer (#B)
Installation:
• Mount Grease Tray Support A to Grease Tray Support B using four
screws, locking washers and washers.
2.       
Parts Required:
1 x Main Barrel / Hopper Assembly (#9)
6 x Screw (#A)
6 x Locking Washer (#C)
6 x Washer (#B)
Installation:
• Place a piece of cardboard on the floor to prevent scratching the unit.
Lay the Main Barrel on its side, hopper end pointed upward, on the
cardboard.
• Mount Grease Tray Supports to the floor end of the Main Barrel using
six screws, locking washers and washers.
 
Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister
pack after removing from the protective shipping carton. Discard all packaging materials from inside and outside of the grill
before assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt
to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss Customer Service for parts: Monday
through Sunday, 4am - 8pm PST (EN/FR/ES).
[e-mail] | Toll-Free: 1-877-303-3134 | Toll-Free Fax: [phone]
IMPORTANT: To ease installation and avoid injury, use two people when assembling this appliance.
Tools required for assembly: screwdriver, wrench and level. Tools not included.
2









1



24
9
24
23
23

ENGLISH
11
3.      
Parts Required:
1 x Support Leg /Front (#30)
1 x Support Leg /Back (#31)
1 x Support Leg for Caster /Front (#32)
1 x Support Leg for Caster /Back (#33)
12 x Screw (#A)
12 x Locking Washer (#C)
12 x Washer (#B)
Installation:
• Mount one Support Leg to the floor end of the Main Barrel using
three screws, locking washers, and washers, through the three pre-
drilled holes. Install screws from the inside of the Main Barrel. Repeat
installation for second Support Leg.
• Mount one Support Leg for Caster to the hopper end of the Main Barrel
using three screws, locking washers, and washers, through the three
pre-drilled holes. Install screws from the inside of the Main Barrel.
Repeat installation for second Support Leg for Caster.
NOTE: Fasten screws of the support legs only half-way to allow
easier installation of bottom shelf in next step.
4.    
Parts Required:
1 x Cart Bottom Shelf (#39)
4 x Screw (#A)
4 x Locking Washer (#C)
4 x Washer (#B)
Installation:
• Attach the Cart Bottom Shelf using a washer, locking washer, and
screw on each of the Support Legs by hand, but fasten only half-way.
NOTE: The side of the Cart Bottom Shelf with two holes should be
assembled on the gas side.
5.   / 
Parts Required:
2 x Cart Front / Back Panel (#36)
12 x Screw (#A)
12 x Locking Washer (#C)
12 x Washer (#B)
Installation:
• Secure the Cart Front Panel to each leg using two washers, locking
washers, and screws on each of the two support legs. Secure the
Cart Front Panel to Main Barrel using another two washers, locking
washers, and screws. Repeat installation for the Cart Back Panel.
NOTE: Once the Cart Panels are installed, then tighten secure all of
the Cart screws.
5
36
36
3
33
  
  
  
  
32
31
30
4
39





ENGLISH
12
6.      
Parts Required:
2 x Wheel (#35)
2 x Wheel Axle Pin (#G)
2 x Wheel Washer (#F)
2 x Wheel Cotter Pin (#E)
Installation:
• Attach the Wheel to the Support Leg by inserting the wheel axle pin
through the wheel, support leg hole, wheel washer, then secure using
the wheel cotter pin. Repeat installation for the other Wheel.
7.       
Parts Required:
2 x Locking Caster Wheel (#34)
Installation:
• Insert each Locking Caster Wheel into the bottom of the two Support
Legs by hand-tightening into the hole. It will secure into the self-
clinching nut. Ensure the Locking Caster Wheel is inserted completely
by ensuring it cannot rotate any further.
• Once all wheels are secure, lock the caster wheels, then using a second
person, carefully lift the grill into an upright position.
IMPORTANT: Re-tighten the support leg screws to ensure they are
completely secure after positioning the grill upright.
8.    
Parts Required:
2 x Lid Stopper (#3)
Installation:
• Secure the two lid stoppers onto the top of the main barrel using the
pre-installed screw, locking washer and washer on the top.
7
34
34
6
35 35




8
3
3

ENGLISH
13
9.   
Parts Required:
1 x Chimney Cap (#4)
1 x Chimney Stack (#5)
3 x Screw (#A)
3 x Locking Washer (#C)
3 x Washer (#B)
3 x Nut (#I)
Installation:
• Locate the chimney opening on the backside of the gas barrel. From
the inside of the gas barrel, insert the Chimney Stack (with Chimney
Gasket) through the opening. Insert a washer, locking washer, and
screw into each hole from the outside of the gas barrel, but fasten
only half-way into the the nut from the inside. Once all three screws
are installed, fasten the screws completely.
• Next, twist the chimney cap onto the top of the chimney stack.
NOTE: Adjust the chimney cap to affect the airflow inside the main
grill. If cooking at low temperature, keep the cap more open. Ensure
the chimney cap allows for air to escape.
10.    
Parts Required:
4 x Lid Handle Bezel (#28)
2 x Lid Handle (#29)
Installation:
• Remove the pre-installed screws from the lid handle. From inside the
barrel lid, insert one screw to protrude to the outside. Add a bezel on
the screw, then hand-tighten the screw (from the inside) into the lid
handle. Repeat same installation for other end of lid handle.
11.    
Parts Required:
2 x Cart Bar A (#40)
2 x Cart Bar B (#41)
Installation:
• Secure the cart bar A and cart bar B to each support leg using the pre-
installed screws, locking washers, and washers.
10 29
29
28
28
11
41
40
94
5






ENGLISH
14
12.     
Parts Required:
1 x LP Gas Cylinder Wire Retainer (#37)
Installation:
• Remove the R-clip from LP Gas Cylinder Wire Retainer. Attach the LP
Gas Cylinder Wire Retainer to the right Support Legs. Use R-clip to
secure the wire retainer in place.
13.     
Parts Required:
1 x LP Gas Cylinder Support Bracket (#38)
3 x Screw (#A)
3 x Locking Washer (#C)
3 x Washer (#B)
Installation:
• Secure the LP Gas Cylinder Support Bracket to the cart bottom shelf
using three screws, locking washers, and washers.
14.     
Parts Required:
1 x Front Shelf Bracket /L (#25)
1 x Front Shelf Bracket /R (#26)
6 x Screw (#A)
Installation:
• Attach one Front Shelf Bracket to the front of the Main Barrel by using
three screws. Install each screw half-way, then tighten completely
when all three screws are mounted and aligned properly. Repeat the
same installation for the other Front Shelf Bracket.
15.    
Parts Required:
1 x Front Shelf (#27)
2 x Screw (#H)
2 x Washer (#B)
2 x Bushing (#D)
2 x Nut (#I)
Installation:
• From underneath, insert the screw (from the outside) into the Front
Shelf Bracket and the Front Shelf, then add the bushing onto the
screw, the washer, then the nut. Repeat the installation for the other
side of the front shelf.
NOTE: When installed correctly, the front shelf can be raised (for use)
and lowered (for storage) with ease.
IMPORTANT: Avoid using the shelves to move or lift the grill. The
weight of the unit will cause the shelves to break, which is not
covered by warranty.
15
27

  
14


25
26
13
38
12



37

ENGLISH
15
19.   
Parts Required:
4 x Burner Knob (#20)
1 x Burner Knob Bezel (#21)
Installation:
• First, install the Burner Knob Bezel onto the front of the Side Burner
Panel. Ensure the two large key holes align with the screws. See 19A.
• Move the knob bezel vertically down to have the small end of key hole
touch the screws and then tighten the screws. See 19B.
• Place Burner Knobs into the Burner Knob Bezel and protruding valve
stems, making certain to align the flat portion of the stem with the
flat portion of the knob. Push each Burner Knob onto the stem until it
is firmly seated. See 19C.
16.     
Parts Required:
1 x Side Burner Panel (#16)
1 x Side Burner Shelf (#18)
3 x Screw (#A)
Installation:
• Flip the Side Burner Shelf upside-down. Mount the Side Burner Shelf onto
the Side Burner Panel with three washers, locking washers, and screws.
17.     
Parts Required:
5 x Screw (#A)
5 x Locking Washer (#C)
5 x Washer (#B)
Installation:
• Mount the Side Burner Shelf onto the end cap of the gas barrel with
five washers, locking washers, and screws.
18.    
Installation:
• Secure the side burner valve onto the side burner panel using two
pre-installed screws on side burner valve.
• Fasten screws only half-way to allow easier installation in next step.
16
18
19
1919
20
21

17
16
18



ENGLISH
16
20.    
Parts Required:
1 x Side Burner (#17)
Installation:
• Remove the two pre-installed screws from the underside of the Side
Burner Shelf. From above, carefully insert the the Side Burner into the
Side Burner Shelf, then secure using the two screws previously removed.
• Next, insert the end of the Side Burner onto the side burner valve,
completing the connection of the Side Burner to the Burner Knob.
21.     
Parts Required:
1 x Side Burner Grate (#19)
Installation:
• Open the lid of the Side Burner Shelf. Place the Side Burner Grate into
the Side Burner Shelf.
22.    
Installation:
• Locate the igniter wire from behind the gas control panel (front panel
with three knobs).
• Without disonnection from the gas control panel, plug the igniter wire
into the end of the electrode of the Side Burner. Check to ensure the
electrode is firmly connected.
23
21
22
19
20
17
23.    
Installation:
• Mount the fixed hose retainer from the gas hose onto the back of the
Side Burner Panel with the pre-installed screw.

ENGLISH
17
24.     
Parts Required:
1 x Flame Broiler Slider (#6)
1 x Flame Broiler Main Plate (#7)
1 x Flame Broiler Adjusting Bar Handle (#11)
1 x Flame Broiler Adjusting Bar (#12)
Installation:
• Insert the Flame Broiler Main Plate into the Main Barrel, right side
first. Rest the Flame Broiler Main Plate on the built-in ledge (on the
inside right) of the Main Barrel that directs grease towards the grease
bucket. Slide the entire piece to the left side, and the two slots on the
Flame Broiler Main Plate will fit into the rounded ledge. The Flame
Broiler Main Plate will sit slightly at a downward angle. Note 24.
IMPORTANT: If the flame broiler main plate is on the base of the
barrel, it is installed incorrectly. The flame broiler main plate should
sit at an angle, with the left side sitting higher than the right.
Improper installation of this part may result in damage to your main
grill barrel.
• Place the Flame Broiler Slider on top of the Flame Broiler Main Plate,
covering the slotted openings. Ensure the raised tab is on the left,
to easily adjust for direct or indirect flame when cooking. Note
illustration 24. Both Flame Broiler parts are lightly coated with oil to
avoid rusting when shipped.
• Next, insert the Flame Broiler Adjusting Bar through the opening hole
on the left side of the Main Barrel. Add the Flame Broiler Adjusting
Bar Handle on the end outside the barrel. Next, slide the notched end
of the Flame Broiler Adjusting Bar into the locking tab on the Flame
Broiler Slider, giving you adjustable access to the Flame Broiler Slider
on the Main Plate. Note steps in 24C.
NOTE: When the flame broiler slider is open and direct flame is used,
do not leave the grill unattended for any period of time.
6
7
7
24
24
24


11 12



ENGLISH
18
25.    
Parts Required:
2 x Upper Cooking Rack (#1)
4 x Cooking Grids (#2)
3 x Heat Tent (#8)
1 x Smoke Adjusting Bar (#13)
Installation:
• First, on the gas barrel side, place the three Heat Tents on the top of
the burners. Place the Cooking Grids, side-by-side, on the grid ledge
inside the Main Grill. Place the Upper Cooking Rack on the upper ledge
inside the Main Grill. The cooking rack will lock into place. Note 25A.
• Next, on the pellet barrel side, place the Cooking Grids, side-by-side,
on the grid ledge inside the Main Grill. Place the Upper Cooking Rack
on the upper ledge inside the Main Grill. The cooking rack will lock into
place. Note 25B.
IMPORTANT: To maintain optimal searing and grilling performance
of your cooking grids, regular care and maintenance is required.
• Lastly, screw the Smoke Adjusting Bar into the hole between the two
barrel chambers, and tighten it. Ensure it can slide from front to back
smoothly. Note 25C.
25
1
2
8
25 1
2
25
13
26.    ,  
Parts Required:
1 x Grease Bucket Liner (#14)
1 x Grease Bucket (#15)
1 x Grease Tray (#22)
Installation:
• Unscrew the four screws along the outside of the hopper that secure
the hopper safety screen to the interior, and remove the safety screen
to access the Grease Bucket. Replace the hopper safety screen, and
re-install the four screws to secure. Note 26A.
• Slide the Grease Tray into the bottom of the barrel. Insert the Grease
Bucket Liner into the Grease Bucket, then place the Grease Bucket on
the spout hook on the underside of the grill. Ensure both components
are level to avoid grease spills. Note 26B.
26
26
22
14
15

ENGLISH
19
27.    
Parts Required:
1 x AA Battery (#J)
Installation:
• Unscrew igniter cap from control panel. Insert battery into battery slot
with positive end (+) facing outward. Screw cap back onto panel.
• The unit is now completely assembled.
28.     
•  
This appliance requires 110-120 volt, 60 hz, 250 w. It must be a 3-prong
grounded plug. Ensure grounded end is not broken off before use. The
control uses a 110-120 volt, fast-blow fuse to protect the board from
the ignitor.
•  
This appliance will work on most GFCI outlets, with a recommended
size of 15 amp service. If your GFCI outlet is highly sensitive to power
surges, it will likely trip during the start-up phase of operation. During
the start-up phase, the igniter draws 200-700 watts of electricity
which can be too much power for a GFCI outlet to handle. Each time it
trips, it increases in sensitivity. If the GFCI keeps tripping, replace the
outlet or change to a non-GFCI outlet.
•   
Disconnect the igniter from the main wiring harness. Use the manual
start-up procedure. A Pit Boss unit can operate using a 12 volt, 100 watt
inverter plugged into your automobile outlet. To use the automatic
igniter, it is recommended to use a minimum of a 1000 watt inverter.
IMPORTANT: Disconnect unit from power source when not in use.
28
27



ENGLISH
20
    
  
The grill is set and tested with liquid propane gas only. The regulator supplied is set for 27.94 cm (11 inch) water column (WC) and
is for use with LP gas only. The factory-supplied regulator and hose must be used with a 9 kg (20 lbs) LP gas tank. Contact your
gas supplier for a special regulator for bulk gas that fuels other appliances.
CAUTION: It is important to inspect the full length of the gas line hose. If it is evident there is excessive
abrasion or wear, or the hose is cut, the hose must be replaced prior to the appliance being used.
   
1. From the side of the cart, place foot ring of 9 kg (20 lbs) tank onto
the gas tank support bracket Fig 1. Make sure the tank valve is in OFF
position. Put tank handle to LP Gas Cylinder Wire Retainer and secure
tightly Fig 2. Ensure the tank is completely upright, as it is unsafe to
operate the grill if the gas tank is not installed properly.
2. Ensure the regulator valve on the grill is completely closed by turning
the knob clockwise to the OFF position.
3. Remove the protective caps from the regulator valve opening and the
top of the gas cylinder. Save the caps.
4. Insert the gas cylinder valve into the threaded opening of the regulator
valve. Turn the cylinder clockwise until firm. Hand-tighten only.
5. Gas cylinder is now installed.
     
A leak test is used to determine the integrity of a seal. Before using your gas grill, perform a leak test on the connection between
the regulator and the gas cylinder to reduce the risk of serious bodily injury or death from fire or explosion. A leak test should be
performed a minimum of once a season, as well as:
• before lighting your grill for the first time,
• every time the gas cylinder has been changed,
• after travel, especially over rough or bumpy roads,
• after a prolonged period of storage or non-use.
     
Supplies Required:
1 x Bowl ( empty, clean )
1 x Paint Brush ( clean )
Dish Washing Liquid
Water
Procedure:
1. Position the grill in a well-ventilated area. Ensure the grill is cool to the touch, and not in use. Verify that the regulator
value is turned to the OFF position and that the gas cylinder is tightened securely to the regulator.
IMPORTANT: Ensure there is no open flame or smokers nearby.
2. Mix a solution of one part of water with one part of dish washing liquid in a bowl. The solution will make bubble,
as it will be concentrated.
. 1
. 2