Delfast FAP Series User manual

90mm FAP SERIES
COIL NAILER
OWNER’S MANUAL
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@DelfastNZ #Delfast
Improper and unsafe use of this tool will result in death or serious injury. It is very
important that the intended operator of this tool reads and understands this manual
before operating this tool. Keep this manual available for others before they use the tool.

TABLE OF
CONTENTS
Table of Contents
1-Year Limited Warranty 2
Saftey instructions 3
Specifications 4
Technical Data 5
Operation 6
Air Supply and Connections 7
Lubrication 8
Fastener Loading 8
Tool Operation 9
Tool Operation Check 11
Maintaining the Pneumatic Tool 12
Driver Maintenance Instructions 13
Trouble Shooting / Repairs 13
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PPRODUCT
OVERVIEW
Product Overview
1
2
4
5
3
1. Rafter Hook
2. Air Supply
3. Magazine
4. Depth of Drive Adjustment
5. Trigger
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WARRANTY
1-YEAR LIMITED WARRANTY
DELFAST products are designed and manufactured to the highest standards of both material and workmanship.
DELFAST warrants to the original retail purchaser that the product purchased is free from defect in material and
workmanship and agrees to repair or replace at DELFAST‘s option any defective DELFAST pneumatic stapler
or nailer for a period of one year, subject to the exclusions and limitations described hereunder. To honor a
warranty claim, DELFAST and its authorized distributor need proof of purchase, may request the damaged tool,
serial number of the damaged tool, photos/videos of the defect for test and evaluation to determine whether the
damaged tool is within warranty conditions; your cooperation in this regard will be appreciated to expedite the
claim process and to help with DELFAST’s continuous efforts in quality improvement.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. DELFAST
SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
WARRANTY EXCLUSIONS
The following warranty exclusions apply:
a. Normal wear parts are not covered by this warranty. Examples of such parts include, o-rings and
seals, driver blades, bumpers, pistons and piston rings.
b. Failure due to normal wear, neglect, abuse, misuse, misapplication, accidents, over-pressure usage,
improper storage, shipping damages, improper maintenance, operation not within the operation
manual’s specification etc. are not covered by this warranty.
c. Labor charges, loss, repairs from improper maintenance and/or usage of non-DELFAST parts are
not covered by this warranty.
d. This warranty does not apply to production or industrial tools as defined by DELFAST; industrial or
production tools are covered on the following grounds.
GROUNDS FOR INDUSTRIAL / PRODUCTION TOOL COVERAGE
For high production industrial tools, coverage is limited to 90 days due to high volume usage; warranty on
production tools cannot be guaranteed due to unpredictable circumstances. Tools are subjected to abuse such
as hammering or usage of adjustment tools, especially true in loan tool programs. Upon receiving a report,
DELFAST and its authorized distributor may request the damaged tool, serial number of the damaged tool (as a
gauge for the tool’s age) and photos/videos of the defect for test and evaluation to find root causes. DELFAST’s
analyst will judge the issuance of defective parts and will replace at no charge if evaluation results show that
the root cause is defect in material and/or workmanship.
Note: all warranty services will be carried out by DELFAST authorized repair centers,
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SAFTEY
INSTRUCTIONS
SAFTEY INSTRUCTIONS
TO AVOID SEVERE PERSONAL INJURY OR PROPERTY DAMAGE
BEFORE OPERATING THIS TOOL, ALL OPERATORS SHOULD READ AND STUDY THIS MANUAL TO UNDERSTAND
AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS. FAILURE TO FOLLOW WARNINGS COULD RESULT IN
DEATH OR SERIOUS INJURY. KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE.
SAFETY INSTRUCTIONS:
EYE PROTECTION which conforms to AS/ NZS1337 specifications and provides protection against flying
particles both from the FRONT and SIDE should ALWAYS be worn by the operator and others in the work area
when connecting to air supply, loading, operating or servicing this tool. Eye protection is required to guard
against flying fasteners and debris, which could cause severe eye injury.
The employer and/or user must ensure that proper eye protection is worn. Eye protection equipment must
conform to the requirements of the AS/ NZS1337, and provide both frontal and side protection. NOTE: Non-side
shielded spectacles and face shields alone do not provide adequate protection.
CAUTION: Additional Safety Protection will be required in some environments. For example, the working area
may include exposure to noise level which can lead to hearing damage. The employer and user must ensure
that any necessary hearing protection is provided and used by the operator and others in the work area. Some
environments will require the use of head protection equipment. When required, the employer and user must
ensure that head protection conforming to AS/ NZS1337.
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SPECIFICATIONS
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SPECIFICATIONS
OPERATING PRESSURE
70 to 120 PSI (5 to 8 kg/cm2). Select the operating pressure within this range for best fastener performance.
DO NOT EXCEED THIS RECOMMENDED OPERATING PRESSURE.
MODEL NEV-FAP90
HEIGHT 340mm
WIDTH 158mm
LENGTH 467mm
WEIGHT 3.6 kg
RECOMMENDED OPER. PRESSURE 70 to 120 PSI
LOADING CAPACITY 90
AIR CONSUMPTION
at 90 PSI (6 bar) pressure 1.50 liter/cycle
MODEL NEV-FAP90
NAIL LENGTH 50 – 90 mm
SHANK DIA. 2.87 – 3.3mm
MAX HEAD DIA. 6.5 – 7.7 mm
SHANK TYPE Smooth, Ring, Screw
COLLATION 15° Wire or Plastic Coil
TOOL SPECIFICATIONS
FASTENER SPECIFICATIONS

TECHNICAL DATA
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AIR CONSUMPTION
Tool air consumption: NEV-FAP90-5.3 cfm (2.5 liter/sec.) of free air to operate at the rate of 100 nails per
minute, at 90 PSI (6.0 kg/cm2). Take the actual rate at which the tool will be run to determine the amount of
air required. For instance, if your fastener usage averages 50 nails per minute, you need 50% of the tool air
consumption compared with running at 100 nails per minute.
NOISE
A-weighted single-event sound power level LWA, 1s: NEV-FAP90-96.9 dBA
A-weighted single-event emission sound pressure level at work station LpA 1s,d: NEV-FAP90-86.5 dBA
These values are determined and documented in accordance to EN12549.
VIBRATION
Vibration characteristic value: NEV-FAP90-4.5 m/s2
These values are determined and documented in accordance to ISO 8662-11.
This value is a tool-related characteristic value and does not represent the influence to the hand-arm-system
when using the tool. An influence to the hand-arm-system when using the tool will, for example, depend on
the gripping force, the contact pressure force, the working direction, the adjustment of mains supply and the
workpiece support
TECHNICAL DATA

Refer to Operation Instructions and warnings on pages before proceeding to use this tool.
TYPES OF OPERATION FOR THIS TOOL SERIES.
SEQUENTIAL TRIP: IDENTIFIED BY NICKEL PLATED TRIGGER
The Sequential Trip requires the operator to hold the tool against the work before pulling the trigger. This makes
accurate fastener placement easier, for instance on framing, toe nailing and crating applications. The Sequential
Trip allows exact fastener location without the possibility of driving a second fastener on recoil, as described
under “Contact Trip”. The Sequential Trip Tool has a positive safety advantage because it will not accidentally
drive a fastener if the tool is contacted against the work – or anything else – while the operator is holding the
trigger pulled.
WARNING!
If trigger system is not operating as described, do not use the tool and contact your nearest service center.
OPERATION
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OPERATION

DO NOT USE OXYGEN, COMBUSTIBLE GASES, OR BOTTLED GASES AS A POWER SOURCE FOR THIS TOOL
AS TOOL MAY EXPLODE, POSSIBLY CAUSING INJURY.
FITTINGS: Install a male plug on the tool which is free flowing and which will release air pressure from the tool
when disconnected from the supply source.
HOSES: Air hoses should have a minimum of 150 PSI working pressure rating or 150 percent of the maximum
pressure that could be produced in the air system. The supply hose should contain a fitting that will provide
“quick disconnecting” from the male plug on the tool.
SUPPLY SOURCE: Use only clean, regulated compressed air as a power source for this tool. NEVER USE
OXYGEN, COMBUSTIBLE GASES, OR BOTTLED GASES AS A POWER SOURCE FOR THIS TOOL AS TOOL MAY
EXPLODE.
REGULATOR: A pressure regulator with an operating pressure of 0 - 125 PSI. is required to control the operating
pressure for safe operation of this tool. Do not connect this tool to air pressure which can potentially exceed 200
PSI. (14 kg/cm2) as tool may fracture or burst, possibly causing injury.
OPERATING PRESSURE: Do not exceed recommended maximum operating pressure as tool wear will be
greatly increased. The air supply must be capable of maintaining the operating pressure at the tool. Pressure
drops in the air supply can reduce the tool’s driving power. Refer to “TOOL SPECIFICATIONS” for setting the
correct operating pressure for the tool.
FILTER: Dirt and water in the air supply are major causes of wear in pneumatic tools. A filter will help to get the
best performance and minimum wear from the tool. The filter must have adequate flow capacity for the specific
installation. The filter has to be kept clean to be effective in providing clean compressed air to the tool. Consult
the manufacturer’s instructions on proper maintenance of your filter. A dirty and/or clogged filter will cause a
pressure drop which will reduce the tool’s performance.
AIR SUPPLY AND
CONNECTIONS
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AIR SUPPLY AND CONNECTIONS

LUBRICATION
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FASTENER LOADING
EYE PROTECTION which conforms to AS/ NZS1337 specifications and provides
protection against flying particles both from the FRONT and SIDE should ALWAYS
be worn by the operator and others in the work area when connecting to air
supply, loading, operating or servicing this tool. Eye protection is required to guard
against flying fasteners and debris, which could cause severe eye injury.
The employer and/or user must ensure that proper eye protection is worn. Eye
protection equipment must conform to the requirements of the AS/ NZS1337, and
provide both frontal and side protection. NOTE: Non-side shielded spectacles and
face shields alone do not provide adequate protection.
Frequent, but not excessive, lubrication is required for best performance. Air-tool oil added through the air line
connection will lubricate the internal parts. Do not use detergent oil or additives as these lubricants will cause
accelerated wear to the seals and bumpers in the tool, resulting in poor tool performance and frequent tool
maintenance.
If no air line lubricator is used, add oil during use into the air fitting on the tool once or twice a day. Only a few
drops of oil at a time is necessary. Too much oil will only collect inside the tool and will be noticeable in the
exhaust cycle.
COLD WEATHER OPERATION
For cold weather operation, near and below freezing, the moisture in the air line may freeze and prevent tool
operation. We recommend the use of permanent antifreeze (ethylene glycol) as a cold weather lubricant.
CAUTION
DO NOT STORE TOOLS IN A COLD-WEATHER ENVIRONMENT TO PREVENT FROST OR ICE FORMATION ON THE
TOOLS OPERATING VALVES AND MECHANISMS, WHICH COULD CAUSE TOOL FAILURE. TEST TOOL WITHOUT
FASTENERS PRIOR TO OPERATIONS TO ENSURE NO MALFUNCTION ON THE TOOL DUE TO ICE FORMATION.
NOTE
Some commercial air line drying liquids are harmful to O-Rings and seals – do not use these low temperature
air dryers without checking compatibility.
LUBRICATION

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TOOL OPERATION
TO PREVENT ACCIDENTAL INJURIES:
• Never place a hand or any other part of the body in nail discharge area of tool while the air supply is
connected.
• Never point the tool at anyone else.
• Never engage in horseplay.
• Never pull the trigger unless nose is directed at the work.
• Always handle the tool with care.
• Do not pull the trigger or depress the trip mechanism while loading the tool.
EYE PROTECTION which conforms to AS/ NZS1337 specifications and provides protection against flying
particles both from the FRONT and SIDE should ALWAYS be worn by the operator and others in the work area
when connecting to air supply, loading, operating or servicing this tool. Eye protection is required to guard
against flying fasteners and debris, which could cause severe eye injury.
The employer and/or user must ensure that proper eye protection is worn. Eye protection equipment must
conform to the requirements of the AS/ NZS1337, and provide both frontal and side protection. NOTE: Non-side
shielded spectacles and face shields alone do not provide adequate protection.
BEFORE HANDLING OR OPERATING THIS TOOL:
• READ AND UNDERSTAND THE WARNINGS CONTAINED IN THIS MANUAL.
• REFER TO “TOOL SPECIFICATIONS” IN THIS MANUAL TO IDENTIFY THE OPERATING SYSTEM ON
YOUR TOOL.
TOOL OPERATION
Open the magazine
Open nail door and pull back magazine cover
Nail loading:
Place coil in magazine and feed nails into nose
Close Magazine
Close magazine cover and then close nail door

DRIVING DEPTH
ADJUSTMENT DIAL
NEV-FAP90
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ALWAYS discount air supply before Adjustment dial.
BEFORE HANDLING OR OPERATING THIS TOOL:
1. With air pressure set, drive nails into a representative material sample to determine if
adjustment is necessary.
2. If adjustment is required, disconnect air supply.
3. Refer to the mark on the Contact Arm area for direction to turn the Adjustment dial.
4. Reconnect air supply.
DRIVING DEPTH ADJUSTMENT
DIAL NEV-FAP90
CAUTION: Remove all fasteners from tool before performing tool operation check.
Sequential Trip Operation:
• Press the contact trip against the work surface, without touching the trigger. THE TOOL MUST NOT
CYCLE.
• Hold the tool off the work surface and pull the trigger. THE TOOL MUST NOT CYCLE.
• Release the trigger. The trigger must return to the trigger stop on the frame.
• Pull the trigger and press the contact trip against the work surface. THE TOOL MUST NOT CYCLE.
• With finger off the trigger, press the contact trip against the work surface. Pull the trigger. THE TOOL
MUST CYCLE.
Tool Operation Check

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MAINTAINING THE
PNEUMATIC TOOL
MAINTAINING THE
PNEUMATIC TOOL
In addition to the other warnings contained in this manual observe
the following for safe operation
• Use this pneumatic tool only for the purpose for which it was designed like pallet, crating, sheathing,
decking applications
• Never use this tool in a manner that could cause a fastener to be directed toward the user or others in the
work area.
• Do not use the tool as a hammer.
• Always carry the tool by the handle. Never carry the tool by the air hose.
• Do not carry this tool with the trigger depressed when not in use.
• Do not alter or modify this tool from the original design or function.
• Always be aware that misuse and improper handling of this tool can cause injury to yourself and others.
• Never clamp or tape the trigger or contact trip in an actuated position.
• Never leave a tool unattended with the air hose attached.
• Do not operate this tool if it does not contain a legible WARNING LABEL.
• Do not continue to use a tool that leaks air or does not function properly. Notify your distributor or
representative if your tool continues to experience functional problems.
When working on air tools, note the warnings in this manual and use extra care
evaluating problem tools. Disconnect air supply and empty the magazine when
inspecting or maintaining the tool.
REPLACEMENT PARTS:
Use only genuine parts from the manufacturer or distributor. Do not use modified parts or parts which will not
give equivalent performance to the original equipment. Tighten all screws. Keep contact arm moving smoothly.
ASSEMBLY PROCEDURE FOR SEALS:
When repairing a tool, make sure the internal parts are clean and lubricated. Use O-Ring lubricant on all O-Rings.
Coat each O-Ring with O-Ring lubricant before assembling. Use a small amount of oil on all moving surfaces and
pivots. After reassembly add a few drops of Air Tool Lubricant through the air line fitting before testing.
AIR PRESSURE AND VOLUME:
Air volume is as important as air pressure. The air volume supplied to the tool may be inadequate because of
undersize fittings and hoses, or from the effects of dirt and water in the system. Restricted air flow will prevent
the tool from receiving an adequate volume of air, even though the pressure reading is high. The results will be
slow operation, misfeeds or reduced driving power. Before evaluating tool problems for these symptoms, trace
the air supply from the tool to the supply source for restrictive connectors, swivel fittings, low points containing
water and anything else that would prevent full volume flow of air to the tool.

DRIVER
MAINTENANCE
INSTRUCTIONS
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Trouble Shooting/Repairs
Please contact Delfast for any troubleshooting or repairs that need to be carried out.
DRIVER MAINTENANCE
INSTRUCTIONS
Worn driver causing poor quality or loss of power:
Wear or a chip on the driving tip will affect the nail drive, giving symptoms of bent and incompletely driven nails,
and damaged nail heads.
The driver length may be adjusted to allow the driving tip to be redressed to compensate for wear. Heat and
precise measurement are required. Contact a qualified service technician for this adjustment.
The length setting for a new driver is shown below. Measurement is from the bottom face of the main piston.
Note that the measurement from the top of the piston gives the maximum amount the driver may be adjusted to
allow redressing. Always extend the driver the minimum required to allow redressing to restore the driving end;
several re-dressings will be possible before this maximum depth is reached.
When using optional flangeless driver, see adjustment below. Be sure to use proper preparation and installation.
NEV-FAP90

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90MM FAP SERIES
COIL NAILER
OWNER’S MANUAL
Improper and unsafe use of this tool will result in death or serious injury. It is very
important that the intended operator of this tool reads and understands this manual
before operating this tool. Keep this manual available for others before they use the tool.
| delfast.com
@DelfastNZ #Delfast
This manual suits for next models
1
Table of contents