swepac FB 270 User manual

FB 270
FB 280
FB 300
USER MANUAL IN ORIGINAL
Doc: 101542-GB 2105

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FB 270 / FB 280 / FB 300
Doc: 101542-GB 2105
USE
SWEPAC FB 270 / FB 280 / FB 300
is used to pack ballast under foundations, roadwork construction,
in pipe and cable trenches, etc. Due to the forward / reverse
function, the machine is highly suited for packing ballast in
places with poor access and as a complement to larger packing
equipment in hard-to-reach places.
USE.......................................................................... 2
SAFETY INSTRUCTIONS..................................... 3
STANDARDS.......................................................... 3
SIGNS...................................................................... 4
TECHNICAL DATA ............................................... 5
METHOD OF OPERATION ................................... 5
DAILY SUPERVISION........................................... 7
FB270....................................................................... 7
FB280 / FB300......................................................... 7
BEFORE STARTING .............................................. 9
STARTING THE MACHINE................................ 10
STOPPING THE MACHINE ................................ 10
EMERGENCY STOP/ DEAD MAN’S SWITCH. 10
DRIVING INSTRUCTIONS................................. 10
TRANSPORTATION............................................. 11
CONTENTS

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FB 270 / FB 280 / FB 300
Doc: 101542-GB 2105-
STANDARDS
Noise
Measurement according to the standard EN 500-4
Rev.1: 1998, Annex C:
Measurement uncertainty ± 0,5dB (A) i 95% of
measurements.
In accordance with the conditions in Directive
2000/14/EC, Annex VI, the following values are
reported: As the sound pressure level at the operator’s
ears exceeds 80 dB (A), ear protectors must be used
during operation!
FB 270 FB280 FB300
Sound pressure level
at the operator’s ears,
LpA
91 dB (A) 95 dB (A) 95 dB (A)
Permitted sound
power level, Lwa
108 dB (A) 108 dB (A) 108 dB (A)
Guaranteed sound
power level, Lwa
108 dB (A) 108 dB (A) 108 dB (A)
Hand/arm vibration
Vibration acceleration has been measured according
to the ISO 5349 standard when driving on macadam
substrates. The measured values have been converted
to maximum daily exposure during regular use. Further
information is available in the work environment
regulations AFS 2005:15 on vibration, valid from 1
July 2005.
Measurement uncertainty ± 0,3 m/s2in 95% of
measurements.
FB 270 FB 280 FB 300
Hand/arm
vibrations m/s2
2.5 2.5 2.7
Maximum daily
exposure time
8h 8h 6.9h
Exhaust Emissions
FB 270 and FB 280/FB 300 meet the requirements for
exhaust emissions in accordance with EU Directive
97/68/EC.
Additional information
Environmentally approved for use in large cities,
STAGE V.
SAFETY INSTRUCTIONS
• Before using the machine, the operator must be in-
formed of the manufacturer’s safety instructions and
instructions for use.
• The machine may only be used outdoors.
• The machine may not be used if protection and safety
devices are not present or not working.
• The operator may not leave the machine unattend-
ed when the engine is on. When the vibrator is
connected, the operator must be able to control the
movement of the machine using the operating lever
and the start/stop controls. The machine may only be
operated by a trained operator.
• During maintenance work or other interventions in
the machine, the engine must always be o.
• Switch the engine o before adding fuel. Avoid fuel
spillage and immediately wipe o any spilled fuel.
Add fuel only in well ventilated areas.
• Avoid touching hot engine parts, for example the si-
lencer.
• Before lifting the machine, check that the lifting de-
vice and its mounting are not damaged and that the
rubber dampers on the base plate are undamaged and
tightened.
• During transportation and storage, the fuel tank
should be empty and the fuel cock switched o.
• When the machine is parked, ensure that it cannot tip
over. The machine must not incline more than 20º.
• The operator must use ear protectors when working
with the machine.
• The operator must ensure that no unauthorised per-
sons are in the immediate vicinity of the machine.
• Always wear personal protective equipment as heavy,
non-slip shoes, ear protectors and approved eye protec-
tion.
• The machine may not be used in environments with
potential re or explosion danger.
• Never use the machine if you are tired or have con-
sumed alcohol or are using medication that could aect
your vision, your discretion or your coordination abil-
ity.
• Never use a machine that, in any way, has been
changed from its original design.

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FB 270 / FB 280 / FB 300
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Doc: 101542-GB 2105
SIGNS
Warning Signs Machine plate
Before use, carefully read through the manual and
safety regulations in order to be able to handle the
machine in a proper manner. Make sure that the manual
is always available.
As the sound pressure level at the operator’s ears
exceeds 80 dB (A), ear protectors must be used during
operation to prevent hearing damage.
Engine and silencer: In order to prevent burns or
discomfort, make sure not to touch hot motor parts
when the motor is running or when the machine has
recently been used.
1. Manufacturer.
2. Country of manufacture.
3. CE label.
4. Model name.
5. Year of manufacture.
6. Maximum motor power.
7. Maximum weight.
8. Serial number.
9. Machine type
Belt drive: Keep hands, tools or other objects away
from the belt drive when the machine is in operation in
order to avoid injury. See the safety instructions in the
manual.

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FB 270 / FB 280 / FB 300
Doc: 101542-GB 2105-
FB 280
Net weight ................................................283 kg
Base plate, ...........................w x l 550 x 790 mm
Operational speed approximately ...ca 25 m/min
Permitted inclination .....................................20°
Centrifugal force ..................................40,000 N
Vibration frequency ..................................78 Hz
Drive engine ......................................Hatz 1B 30
Engine power.......................................... 4.8 kW
Engine RPM ......................................3400 RPM
Fuel tank volume ....................................3.5 litre
Fuel type ...........................................Diesel Mk1
Battery ...............................................12 V 40Ah
FB 300
Net weight ................................................298 kg
Base plate, ...........................w x l 550 x 790 mm
Operational speed approximately ...ca 25 m/min
Permitted inclination .....................................20°
Centrifugal force ..................................40,000 N
Vibration frequency ...................................78 Hz
Drive engine .....................................Hatz 1B 30
Engine power ..........................................4.8 kW
Engine RPM ......................................3400 RPM
Fuel tank volume ....................................3.5 litre
Type of fuel .......................................Diesel Mk1
Battery ...............................................12 V 40Ah
TECHNICAL DATA METHOD OF OPERATION
The machine consists of a base plate with vibrating
elements and a top-mounted suspended plate. The
cushioning between the base plate and the upper part
consists of rubber dampers. The power is transmitted
from the engine to the vibration element via a V-belt
which can be adjusted with a belt tensioner. The engine
V-belt pulley is tted with an integrated centrifugal
clutch, which allows the engine to be started and run
idle without the vibrator being connected. The engine
is well protected against damage in connection with
use and transportation by a sturdy protective frame
with a protective panel.
FB 270
Net weight ................................................267 kg
Base plate, ...........................w x l 550 x 790 mm
Operational speed approximately ...ca 25 m/min
Permitted inclination .....................................20°
Centrifugal force ..................................40,000 N
Vibration frequency ...................................78 Hz
Driving engine ..............................Yanmar L70N
Engine power.......................................... 4.5 kW
Engine RPM...................................... 3400 RPM
Fuel tank volume ....................................3.5 litre
Fuel type ...........................................Diesel Mk1
Battery ...............................................12 V 40Ah
OIL and FUEL RECOMMENDATIONS
Fuel Diesel Mk1
Engine oil SAE10W-30
Oil quantity, crankcase 1 litre
Engine oil change First oil change after 50
hours then every 200 hours
of operation. Change lter
each time.
Type of hydraulic oil/
amount
Statoil Hydraway Bio PA
0.24 litre
Hydraulic oil lter,
change
After 3 years
vibrating element, oil/
amount
SAE10W-30
0.5 litre

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FB 270 / FB 280 / FB 300
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Doc: 101542-GB 2105
TECHNICAL DESCRIPTION
Left side view
1. Cap
2. Yoke
3. Operating lever (forward/reverse lever)
4. Control panel
5. Starter key “dead man’s switch” (some machines)
6. Bottom plate
7. Rubber dampers
8. Vibrating element
9. Belt guard
10. Air lter
11. -Engine
Right side view
12. Battery
13. Refueling
14. Protective frame
15. Side protection
16. Transport security
Handle view
17. Oil tank
Left side view
Right side view
Handle view

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FB 270 / FB 280 / FB 300
2
YANMAR
1
spac102
HATZ
Doc: 101542-GB 2105-
DAILY SUPERVISION
Fuel Check
Check that there is fuel in the tank. Top up if necessary.
Engine Oil Level Check
Check the oil level in the crankcase every day. The
oil must reach the edge of the lling hole when the
machine is on a level surface.
Cleaning Yanmar Air Filter
1. Remove the foam plastic element and the paper
element and check that they are undamaged. Replace
damaged parts.
2. Wash the foam plastic element in liquid with a high
ashpoint and let it dry properly. Dip in engine oil and
squeeze dry.
3. Strike the paper element against a hard object a few
times to loosen any dirt.
Air Filter Check.
The air lter must be checked at least once every
working week. When working in dusty conditions,
check daily.
Oil/Fuel Leakage
Check every day that the engine is not leaking oil or
fuel. If a leak is discovered, the machine may not be
operated until the fault has been remedied.
FB270
FB280 / FB300
1. Foam plastic element
2. Paper element
Cleaning Hatz Air Filter
1. Remove the paper element and check that it is
undamaged. Replace damaged parts.
2. Strike the paper element against a hard object a few
times to loosen any dirt.

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FB 270 / FB 280 / FB 300
B00018
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Doc: 101542-GB 2105
Vibrating element
Check for oil leaks regularly. Seal any leaks. NOTE! the
machine must under no circumstances be operated if there
are any indications of leakage.
Note! The amount of oil in the vibrating element is 0,5 L.
1. Draining / relling openings
Rubber dampers
Check the condition of the rubber dampers regularly.
Replace damaged dampers.
Yanmar decompression lever
In cold weather or if the machine has trouble starting, try
opening the decompression valve, then try again.
Remove the front cover to access the decompression valve,
the decompression lever will return to its original position
when the engine starts.
V-belt drive
Check the tension and condition of the V-belt regularly.
Replace a damaged V-belt with a new type according
to the table below.
Machine designation V-belt type
FB 270 XPA 990 6T43
FB 280 XPA 990 6T43
FB 300 XPA 990 6T43
Charging the battery
If the “Charging” warning light on the control panel
shines red or if the machine is left unused for a long
period, the battery needs to be charged.
This is done by removing the rear cover (1) to allow
access to the battery. Connect the charger cables to the
battery terminals.
1

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FB 270 / FB 280 / FB 300
B00019
B00005
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BEFORE STARTING
See “DAILY SUPERVISION”, page 7.
Attach the strap (1) that is located together with the
ignition key (2) in a suitable place in the operator’s
clothing.
This is an important safety feature, since the key acts as
a dead man’s switch and will be pulled out of position
and stop the machine if the operator loses control.
The key is unique and only works for your machine if it is
not programmed to work for other machines, e.g. within a
work area.
Control panel
1. Vibration switch, push the switch to increase the
engine speed and begin compaction.
2. Start/Reset switch, press and hold the switch there
for 1 second, the machine will begin to idle.
3. Switch for handle heating, push in the switch to heat
the handle when the engine is running (Some ma-
chines).
4. Indicator lamp “Charging”, red when battery is low.
5. Oil pressure Warning Light, red when oil pressure is
low (after having displayed red, the control system
must be reset by holding down the Start/Reset switch
for 7 seconds).
6. Fuel Level Warning light, green when full, yellow
when half-full and red when the tank is empty. When
the light is red, rell fuel. Tap the machine’s oper-
ating lever lightly and the last measured value will
be displayed even when the engine is switched o
(Some models).
(NOTE! The engine is switched o before the fuel
tank is completely empty, which means that the fuel
system does not need to be vented after stopping due
to lack of fuel).
7. Air Filter Warning Light, shines red when the air
lter is clogged (some models).
8. Hydraulic Oil Temperature Warning Light, shines
red when the hydraulic oil temperature is too high
(the warning light is present on all models, but is
only used on certain models).
9. Swepac Compaction Indicator (SCI). The lights are
turned on from left to right as compaction progresses
(some models).

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FB 270 / FB 280 / FB 300
B00019
B00007
B00020
Doc: 101542-GB 2105
The machine is only intended for outdoor use. Operate
the machine in daylight or other adequate lighting.
Ballast must be wetted or naturally damp. All other
uses are advised against.
Note! When driving uphill, the machine should be
driven in reverse.
The machine may not incline more than 20º sideways
or during installation.
Lever heating
Some machines are equipped with lever heating. The
lever heating is activated by the lever heating switch on
the control panel: The lever heating
can only be used when the engine is running
in order to prevent the heating coil from wasting the
battery when the machine is not in use.
Driving in reverse
Driving forward
STARTING THE MACHINE
Put the key in its slot on the control panel. Press the
Start/Reset switch, press and hold the switch there
for 1 second, the machine will then start. Let the
machine idle for at least 30 seconds before pressing the
vibration switch to activate it and begin working.
If the machine has diculty starting, e.g., in cold
weather, keep the Start/Reset switch down for a period
of time and the starter motor will start up in 15 seconds
If the machine still won’t start, check the following:
• is there fuel in the tank?
• is the battery charged?
• if the machine is programmed to be used within a
specic area, make sure you are not outside the area.
• if the machine still will not start, try resetting the
machine’s control system by holding down the Start/
Reset switch (2) for 7 seconds.
• contact service repairman
STOPPING THE MACHINE
Press the vibration switch (1) once to stop vibrations
and then press the Start/Reset switch (2) once to stop
the machine. Retract the starter key.
EMERGENCY STOP/ DEAD MAN’S
SWITCH
(Some machines)
Retract the starter key to stop the machine immediately.
DRIVING INSTRUCTIONS
Start and stop the machine’s vibration element with the
vibration switch on the control panel.
When the control bar on the handle is pulled
backwards, the machine reverses and when the bar is
pressed forward, the machine moves forward.
Note! When packing, always run the engine at full
throttle.
Max 20°

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FB 270 / FB 280 / FB 300
B00012
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Doc: 101542-GB 2105-
TRANSPORTATION
The machine has a lifting yoke.
Note! Only use the lifting point (1) of the protective frame
when lifting the machine.
Check before lifting that the lifting yoke and its mounting on
the machine are undamaged. Check also that the base plate’s
rubber dampers are undamaged and rmly attached.
Transport security
For transportation by vehicle, the lever must be in the
forward position and secured with, for example, approved
straps. Note! Secure it to the lifting yoke on the base plate
and not the rubber-cushioned upper part.
Always secure the machine with a strap as shown in
the illustration or the lifting yoke on the base plate
during transport.

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FB 270 / FB 280 / FB 300
Doc: 101542-GB 2105
NOTES

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NOTES

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Doc: 101542-GB 2105
NOTES

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EC Declaration of Conformity
Manufacturer
Swepac AB
Bergvägen 7
34132 Ljungby
1. Category: Plate compactor
2. Type: FB 270
FB 280
FB 300
3. Motor power: FB 270.....................4.5 kW
FB 280.....................4.8 kW
FB 300.....................4.8 kW
The product complies with the following directives:
2006/42/EC
2000/14/EC
2004/108/EC
EN 500-1
EN 500-4
Technical documentation available from:
Swepac AB, Bergvägen 7 34132 Ljungby SE Tomas Johansson / Product Engineer

SWEPAC AB
Address Bergvägen 7, 341 32 Ljungby, tel [phone], fax [phone], Email [email protected],
Internet www.swepac.com