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TABLE OF CONTENTS
1. SAFETY REGULATIONS..........................................3
1.1 SAFETY LABELING AND WARNING SIGNS........................3
1.2 IMPORTANT INFORMATION ..................................................3
1.3 DETECTION SYSTEMS..............................................................3
1.4 DANGER OF FREEZING............................................................3
2. INSTALLATION..............................................................4
2.1 POSITIONING THE FURNACE.................................................4
2.1.1 Installation in an enclosure .................................................4
2.2 CONFIGURATIONS....................................................................4
2.2.1 Upflow Installation .............................................................4
2.2.2 Downflow Installation.........................................................5
2.3 ELECTRICAL SYSTEM..............................................................5
2.4 INSTALLATION OF THE THERMOSTAT...............................5
2.5 INSTALLATION OF THE BURNER..........................................6
2.5.1 Nozzles................................................................................6
2.5.2 Air and Turbulator Settings.................................................6
2.5.3 Post purge delay adjustment ...............................................6
2.6 VENTING .....................................................................................6
2.6.1 Masonry chimney................................................................7
2.6.2 Factory Built Chimneys ......................................................7
2.6.3 Draft Regulator....................................................................7
2.7 BLOCKED VENT SHUT-OFF DEVICE (BVSO) FOR
CHIMNEY VENTING .................................................................7
2.8 COMBUSTION AIR SUPPLY AND VENT...............................7
2.8.1 Contaminated Combustion Air ...........................................7
2.8.2 Burner with Outdoor Combustion Air Kit..........................8
2.9 OIL TANK ....................................................................................8
2.10 DUCTING.....................................................................................8
2.11 SUPPLY AIR ADJUST. (4 SPEED MOTORS) ..........................8
2.12 SUPPLY AIR ADJUST.(ECM VAR.SP. MOTORS)..................9
2.13 INSTALLATION OF ACCESSORIES........................................9
2.13.1 Humidifier (HUM)..............................................................9
2.13.2 Electronic Air Cleaner (EAC).............................................9
2.13.3 Air Conditioner (or Heat Pump) .......................................10
3OPERATION..............................................................10
3.1 START-UP..................................................................................10
3.2 OPERATING SEQUENCE OIL HEATING MODE.................10
3.3 CHECKS AND ADJUSTMENTS..............................................10
3.3.1 Purging the oil line............................................................10
3.3.2 Pressure adjustment...........................................................10
3.3.3 Combustion Check............................................................11
3.3.4 Draft Regulator adjustment...............................................11
3.3.5 Overfire pressure test ........................................................11
3.3.6 Vent Temperature Test......................................................11
3.3.7 Supply Air Temperature Rise Test....................................11
3.3.8 Limit Control Check .........................................................11
3.3.9 Restart after Burner Failure...............................................11
4MAINTENANCE........................................................12
4.1 CLEANING THE HEAT EXCHANGER..................................12
4.2 CLEANING THE BLOCKED VENT SHUT-OFF DEVICE
(BVSO)........................................................................................12
4.3 CLEANING OF THE BURNER HEAD.....................................12
4.4 CHANGING THE NOZZLE......................................................12
4.5 CHANGING THE OIL FILTER ................................................12
4.6 CHANGING THE AIR FILTER ................................................12
5FURNACE INFORMATION....................................13
TABLES
Table 1: Blower speed adjustments (4-speed motors)........................8
Table 2: Supply air adjustments, ECM variable speed motors,
heating mode.............................................................................9
Table 3: Supply air adjustments, ECM variable speed motors,
air conditioning mode ...............................................................9
Table 4: CFM adjustments, all modes ...............................................9
Table 5: Delay adjustments - heating mode.......................................9
Table 6: Technical Specifications....................................................14
Table 7: Airflow data, models with 1/2 HP ECM motors................15
Table 8: Airflow data, models with 1/3 HP PSC motors .................16
Table 9: Minimum clearances from combustible materials.............16
Table 10: Parts list with 4-speed motor (PSC).................................21
Table 11: Parts list with variable speed motor (ECM).....................23
FIGURES
Figure 1: Location and dimensions of ventilation air
openings in a closet door ................................................4
Figure 2: Upflow installation..................................................4
Figure 3: Downflow installation.............................................5
Figure 4: Horizontal installation.............................................5
Figure 5: Thermostat wiring, heating and air conditioning
with 4-speed motor .........................................................5
Figure 6: Thermostat wiring heating and air conditioning
with ECM variable speed motor.....................................6
Figure 7: Thermostat wiring, heating and air cond. heat
pump with ECM v. speed motor.....................................6
Figure 8: Blower start/stop delays..........................................9
Figure 9: Furnace dimensions...............................................17
Figure 10: Wiring diagram, 4-speed motor (PSC)................18
Figure 11: Wiring diagram, variable speed motor (ECM)....19
Figure 12: Parts list with 4-speed motor (PSC)....................20
Figure 13: Parts list with variable speed motor (ECM)........22