DeWalt D55154 User manual

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iNSTRUCTiON MANUAL
GUIDE D'UTILiSATION
MANUAL DE INSTRUCCIONES
INSTRUCTIVO DE OPERACI6N, CENTROS DE SERVICIO Y P6LIZA
DE GARANTiA. ADVERTENCIA: L#:ASE ESTE INSTRUCTIVO ANTES
DE USAR EL PRODUCTO.
®
D55154
Electric Wheeled Dolly-Style 4 Gallon Air Compressor
Compresseur d'air de 17,6 litres (4 gallons) de style diabolo, a roues _lectriques
Compresor de aire el_ctrico sobre ruedas, tipo remolque de 17,6 litros (4 galones)

Air Compressor
A. On/Off Switch
B. Air Tank Pressure Gauge
C. Regulated Pressure Gauge
D. Pressure Regulator
E. Quick Connects
F. Check Valve
G. Safety Valve
H. Air Tank Drain Valve
I. Power Cord Wrap
J. Pressure Switch
K. Pump Oil Dipstick
L. Pump Oil Drain Plug
M. Motor Reset
N. Air intake Filter
O. Handle
P. Handle Locking Knobs
Q. Top Panel for Cargo
iMPORTANT: Always pull handle
up and lock in place before using
as a dolly.
FIG. 1
0NOT A
STEP
B D
G

Specifications
MODEL D55154
WEIGHT 80 Ibs. (36.3 kg)
HEIGHT 20.0" (508.0 ram)
WIDTH 18.5" (469.9 ram)
LENGTH 23.0" (584.2 ram)
AIRTANK CAPACITY (GALLONS) 4.0 (15.1 liters)
APPROX CUT-IN PRESSURE 95 PSI (655 kPa)
APPROX. CUT-OUT PRESSURE 125 PSI (861.8 kPa)
SCFM @ 100 PSI (689.5 kPa) 3.8
MOTOR 1.1 HP (continuous)
Volts/Amps/Hertz 120V/14 A/60 Hz.
RPM 345O
Minumum Branch Circuit 15 Amp
Requirement
PUMP OIL CAPACITY 12 oz. (354.9 ml)
DUTY CYCLE 5 MINUTES ON /
5 MINUTES OFF
PUMP
CYLNDER
AND HEAD
OUTLET TUBE
CHECK
VALVE

Definitions: Safety Guidelirees
The definitions below describe the level of severity
for each signal word. Please read the manual and
pay attention to these symbols.
.&DANGER: Indicates an imminently hazardous
s#uation which, if not avoided, will result in death
or serious injury.
.&WARNING: Indicates apotentially hazardous
situation which, if not avoided, could result in death
or serious injury.
.&CAUTION: Indicates a potentially hazardous
situation which, if not avoided, may result in minor or
moderate injury.
CAUTION: Used without the safety alert .symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT
THIS OR ANY DEWALT TOOL, CALL US TOLL FREE AT:
1-800-4-DEWALT (1-800-433-9258)
Irnportant Safety Instructions
.&WARNING: Do not operate this unit until you read and understand
this instruction manual for safety, operation and maintenance
instructions.
AWARNING: Some dust created by power sanding, sawing, grind-
ing, drilling, and other construction activities contains chemicals
known to the State of California to cause cancer, birth defects or other
reproductive harm. Some example of these chemicals are:
•lead from lead-based paints
•crystalline silica from bricks and cement and other masonry
products
arsenic and chromium from chemically-treated lumber
Yourrisk from these exposures varies, depending on how often you
do this type of work. Toreduce your exposure to these chemicals:
work in a weft ventilated area, and work with approved safety
equipment, always wear OSHA/MSHA/NIOSH approved, properly
fitting face mask or respirator when using such tools.
When using air tools, basic safety precautions should always be fol-
lowed to reduce the risk of of personal injury
i_WARNING: This product contains chemicals, including lead,
known to the State of California to cause cancer, and birth defects
or other reproductive harm. Wash hands after handling.
SAVE THESE INSTRUCTION
.&DANGER: RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN HOWTO PREVENT iT
iSnormal for electrical • Always operate the corn'
contacts within the m0tQr pressor in a well ventilated
and pressure switch to area free of combustible
spark, materials, gasoline, or sol_
vent vapors.
• If electrical sparks from • If spraying flammable mate-
compressor come into rials, locate compressor at
contact with flammable least 20 feet (6.1 m) away
vapors, they may ignite, from spray area. An addi-
causing fire or explosion, tional length of hose may be
required.
• Store flammable materials in
a secure location away from
compressor.

oRestrictinganyofthe • Neverplaceobjectsagainst
compressorventilation
openingswillcause
seriousoverheating •
andcouldcausefire.
-Unattended operation of -
this product could result in
personal injury or property
damage. To reduce the •
risk of fire, do not allow
the compressor to operate
unattended.
or on top of compressor
pump.
Operate compressor in
an open area at least 12"
(30.5 cm) away from any
wall or obstruction that
would restrict the flow of
fresh air to the ventilation
openings.
Operate compressor in a
clean, dry well ventilated
area. Do not operate unit
indoors or in any confined
area.
Always remain in atten-
dance with the product
when it is operating.
Always turn off and unplug
unit when not in use.
,&DANGER: RISK TO BREATHING (ASPHYXIATION)
WHAT CAN HAPPEN HOWTO PREVENT IT
.The compressed air directly o Air obtained directly from the
from your compressor is not compressor should never
safe for breathing. The air be used to supply air for
stream may contain carbon human consumption. In order
monoxide, toxic vapors, to use air produced by this
or solid particles from the compressor for breathing,
air tank. Breathing these suitable filters and in-line
contaminant's can cause safety equipment must be
sedous injury or death, properly installed. In-line
filters and safety equipment
used in conjunction with the
compressor must be capable
of treating air to all applicable
local and federal codes pnor
to human consumption.
• Sprayed materials such as • Work in an area with good
paint, paint solvents, paint cross ventilation. Read and
remover, insecticides, weed follow the safety instructions
killers, may contain harmful provided on the label or
vapors and poisons, safety data sheets for the
materials you are spraying.
Always use certified safety
equipment: OSHA!MSHA/
NIOSH respiratory protection
designed for use with your
specific application.

.&DANGER: RISK OF INJURY OR PROPERTY DAMAGE WHEN
TRANSPORTING OR STORING
WHAT CAN HAPPEN
• Oil can leak or spill and =
could result in fire or
breathing hazard; serious
injuryor death can result. Oil
leaks will damage carpet,
paint or other surfaces in
vehicles or trailers.
HOWTO PREVENT IT
Always place compressor
on aprotective mat when
transporting to protect against
damage to vehicle from leaks.
Remove compressor from
vehicle immediately upon
arrival at your destination.
Always keep compressor level
and never lie on its side.
WARNING: RiSK OF BURSTING
Air Tank: The air tank on your Air Compressor is designed and
may be UM coded (for units with air tanks greater than 6 inch
diameter) according to ASME Section VIII, Div. 1rules. All pressure
vessels should be inspected once every two years. To find your
state pressure vessels inspector, look under the Division of Labor
and Industries in the government section of a phone book or call
1-800-4-DEWALT for assistance.
The following conditions could lead to a weakening of the air tank,
and result in a violent air tank explosion:
WHAT CAN HAPPEN HOWTO PREVENT IT
- Failure to properly drain • Drain air tank daily or after
condensed water from each use. If air tank develops
air tank, causing rust and a leak, replace it immediately
thinning of the steel air tank. with a new air tank or replace
the entire compressor.
-Modifications or attempted • Never drill into, weld, or make
repairs to the air tank. any modifications to the
air tank or its attachments.
Never attempt to repair a
damaged or leaking air tank.
Replace with a new air tank.
= Unauthorized modifications o The air tank isdesigned
to the safety valve or any to withstand specific
other components which operating pressures. Never
control air tank pressure, make adjustments or
parts substitutions to alter
the factory set operating
pressures.
Attachments & accessories:
• Exceeding the pressure
rating of air tools, spray
guns, air operated
accessories, tires, and other
inflatables can cause them
to explode or fly apart, and
could result in serious injury.
Follow the equipment
manufacturers
recommendation and never
exceed the maximum
allowable pressure rating
of attachments. Never use
compressor to inflate small
low pressure objects such
as children's toys, footballs,
basketballs, etc.

Tires:
= Over inflationof tires could
result in serious injuryand
property damage.
• Use a tire pressure gauge
to check the tires pressure
before each use and while
inflating tires; see the tire
sidewall for the correct tire
pressure.
NOTE: Air tanks, compressors
and similar equipment used to
inflate tires can fill small tires sim-
ilar to these very rapidly. Adjust
pressure regulator on air supply
to no more than the rating of the
tire pressure. Add air in small
increments and frequently use
the tire gauge to prevent over
inflation.
WARNING: RiSK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN
• Your air compressor is
powered by electricity.
Like any other electrically
powered device, If it is not
used properly it may cause
electric shock.
HOWTO PREVENT IT
• Never operate the
compressor outdoors
when it is raining or in wet
conditions.
Never operate compressor
with protective covers
removed or damaged.
Repairs attempted by • Any electrical wiring
unqualified personnel can or repairs required on
result in serious injuryor this product should be
death by electrocution, performed by a DEWALT
Electrical Grounding:
Failure to provide
adequate grounding to
this product could result
in serious injuryor death
from electrocution. See
Grounding instructions
under Installation.
factory service center or a
DEWALT authorized service
center in accordance with
national and local electrical
codes.
Make certain that the
electrical circuit to which the
compressor is connected
provides proper electrical
grounding, correct voltage
and adequate fuse
protection.

AWARNING: RiSK FROM FLYING OBJECTS
WHAT CAN HAPPEN
• The compressea air
stream can cause soft
tissue damage to exposed
skin and can propel dirt,
chips, loose particles,
and small objects at high
speed, resulting in property
damage or personal injury.
HOWTO PREVENT iT
o Always wear certified safety
equipment: ANSi Z87.1 eye
protection (CAN/CSA Z94.3)
with side shields when using
the compressor.
e Never point any nozzle or
sprayer toward any part of
the body or at other people
or animals.
o Always turn the compressor
off and bleed pressure
from the air hose and air
tank before attempting
maintenance, attaching tools
or accessories.
_,WARNING: RISK OF HOT SURFACES
WHAT CAN HAPPEN HOWTO PREVENT IT
= Touching exposed metal • Never touch any exposed
such as the compressor metal parts on compressor
head, engine head, engine during or immediately after
exhaust or outlet tubes, can operation. Compressor
result in serious burns, will remain hot for several
minutes after operation.
Do not reach around
protective shrouds or
attempt maintenance until
unit has been allowed to
cool.

,&WARNING: RISK FROM MOVING PARTS
WHAT CAN HAPPEN HOWTO PREVENT IT
Moving parts such as the • Never operate the
pulley, flywheel, and belt compressor with guards or
can cause serious injuryif
they come intocontact with
you or your clothing.
Attempting to operate
compressor with damaged
or missing parts or
attempting to repair
compressor with protective
shrouds removed can
expose you to moving parts
and can result in serious
injury.
covers which are damaged or
removed.
® Keep your hair, clothing, and
gloves away from moving
parts. Loose clothes, jewelry,
or long hair can be caught n
moving parts.
* Airvents may cover moving
parts and should be avoided
as well.
, Any repairs required on this
product should be performed
by a DEWALT factory
service center or a DEWALT
authorized service center.
_, WARNING: RISK OF UNSAFE OPERATION
WHAT CAN HAPPEN HOWTO PREVENT iT
® Unsafe operation of your o Review and understand all
air compressor could lead nstructions and warnings n
to serious injury or death to this manual.
you or others. • Become familiar with the
operation and controls of the
air compressor.
o Keep operating area clear
of all persons, pets, and
obstacles.
® Keep children away from the
air compressor at all times.
- Do not operate the product
when fatigued or under the
influence of alcohol or drugs.
Stay alert at all times.
Never defeat the safety fea-
tures of this product.
- Equip area of operation with
afire extinguisher.
- Do not operate machine with
missing, broken, or unautho-
rized parts.
o Never stand on the
compressor.

J&WARNING: RiSK OF FALLING
WHAT CAN HAPPEN
A portable compressor
can fall from a table,
workbench, or roof
causing damage to the
compressor and could
result in serious injury or
death to the operator.
HOWTO PREVENT iT
• Always operate compressor
in a stable secure position
to prevent accidental
movement of the unit.
Never operate compressor
on a roof or other elevated
position. Use additional
air hose to reach high
locations.
Z&WARNING: RiSK OF iNJURY FROM LiFTiNG
WHAT CAN HAPPEN HOWTO PREVENT iT
serious injurycan result The CompreSs0r istoo heaVY
from attempting to lifttOO to be lifted by one person.
heavy an object, Obtain assistance from oth-
ers before lifting.
10
ACA UTION: RiSK FROM NOISE
WHAT CAN HAPPEN HOWTO PREVENT iT
Under some conditions • Always wear certified safety
and duration of use, noise equipment: ANSI S12.6
from this product may con- ($3.19) hearing protection.
tribute to hearing loss.
SAVE THESE INSTRUCTIONS
FOR FUTURE USE
FEATURES (Fig. 1)
ON/OFF SWITCH
Place this switch (A)in the ON position to
provide automatic power to the pres-
sure switch and OFF to remove power
at the end of each use.
PRESSURE SWITCH
The pressure switch (J) automatically starts the motor when the
air tank pressure drops below the factory set cut-in pressure, it
stops the motor when the air tank pressure reaches the factory
set cut=out pressure.
SAFETY VALVE
if the pressure switch does not shut off the air
compressor at its cut-out pressure setting, the
safety valve (G) will protect against high
pressure by popping out at its factory set
pressure (slightly higher than the pressure
switch cut-out setting).

CHECKVALVE
Whentheaircompressorisoperating,thecheck
valve(F)is open,allowingcompressedair to
enter the air tank. When the air compressor
reaches cut-out pressure, the check valve
closes, allowing air pressure to remain inside the
air tank.
TANK PRESSURE GAUGE
The tank pressure gauge (B)
indi=cates the reserve air
pressure in the tank.
OUTLET PRESSURE GAUGE
The outlet pressure gauge
(C) indicates the air pressure
available at the
outlet side of the regulator. This pressure is
controlled by the regulator and is always less than or equal to the
tank pressure.
REGULATOR
The regulator (D) controls the air pressure shown on the outlet
pressure gauge. Turn regulator knob clockwise to increase
pressure and counterclockwise to decrease pressure.
UNIVERSAL QUICK CONNECT BODIES
The universal quick connect body (E) accepts the three most
popular styles of quick connect plugs: Industrial, automotive, and
ARO. One hand push-to-connect operation makes connections
simple and easy. The two quick connect bodies allow the use of
two tools at the same time.
DRAIN VALVE
The drain valve (H) is located at the base
of the air tank and is used to drain
condensation at the end of each use.
See Draining Air Tank under Maintenance.
COOLING SYSTEM
This compressor contains an advanced design cooling system.
it is normal for this fan to blow air through the vent holes in large
amounts. The cooling system is working when air is expelled.
AIR COMPRESSOR PUMP
The pump compresses air into the air tank. Working air is not
available until the compressor has raised the air tank pressure
above that required at the air outlet.
MOTOR OVERLOAD PROTECTOR
This motor has a manual thermal overload protector, if the motor
overheats for any reason, the overload protector will shut off the
motor. The motor must be allowed to cool down before restarting.
To restart:
1. Ensure the On/Off switch (A) is in the
OFF position.
2. Allow the motor to cool.
3. Depress the reset button (M) on the
motor.
OIL DiPSTiCK
The oil dipstick (K) indicates the amount
of oil in the pump. Check pump oil
daily, see Compressor Pump Oil under
Maintenance.
11

AIR INTAKE FILTER
The filter (N) is designed to clean air entering the pump. To ensure
the pump continually receives a clean, cool, and dry air supply the
filter must always be clean and the filter intake must be free from
obstructions.
INSTALLATION
Assembly (Fig. 1)
iNSTALLiNG HANDLE
ACAUTION: Risk of personal injury. Avoid placing hands between
handle and top panel when assembling to prevent pinching.
1. Place handle (O) into bushings on top panel (Q).
2. Depress snap buttons and slide handle through first bushings
until it stops at second bushings.
3. Reach under top panel and depress snap buttons again and
slide through second bushings.
4. Pull handle all the way up until it stops. Turn knobs (P) to lock
handle in place. IMPORTANT: Always pull handle up and lock
in place before using as a dolly.
5. ff not using the dolly feature, loosen knobs and push handle
down until it stops.
INSTALUNG HOSES
WARNING: Risk of unsafe operation. Firmly grasp hose in hand
when installing or disconnecting to prevent hose whip.
1. Ensure regulated pressure gauge reads 0 PSI (0 kPa).
2. Grasp the hose at the quick connect plug and push the
plug into the quick connect body (E). Coupler will snap into
place.
3. Grasp the hose and pull to ensure coupler is seated.
DISCONNECTING HOSES
WARNING: Risk of unsafe operation. Firmly grasp hose in hand
when installing or disconnecting to prevent hose whip.
1. Ensure regulated pressure gauge reads 0 PSI (0 kPa).
2. Pull coupler on quick connect body back to release quick
connect plug on hose.
Lubrication and Oil
CAUTION: The compressor was .shipped without off in the
crankcase. A smafl amount of oil may be present in the pump
upon receipt of the air compressor. This is due to testing and does
not mean the pump contains oil. Do not attempt to operate this
air compressor without first adding oil to the crankcase. Serious
damage can result from even limited operation unless filled with
oil and broken in correctly. Closely follow Initial Set-up under
Operation.
CAUTION: Multi-viscosity motor oils, like 10W30, should not be
used in an air compressor. They leave carbon deposits on critical
components, thus reducing performance and compressor life. Use
DeWalt synthetic or SAE 40, non-detergent air compressor oil.
1. Place unit on a level surface.
2. Remove dipstick (K) and slowly add DeWalt
synthetic or SAE 40, non-detergent air
compressor oil (supplied). NOTE: See
Specifications for pump oil capacity.
CAUTION: Risk of unsafe operation. Overfilling
with oil will cause premature compressor failure.
Do not overfill.
3. Replace dipstick.
12

Grounding lnstructJores
WARNING: Risk of electrical .shock. /n the event of a .short
circuit, grounding reduces the risk of shock by providing an escape
wire for the electric current. This air compressor must be properly
grounded.
The portable air compressor is equipped with a cord having a
grounding wire with an appropriate grounding plug.
1. The cord set and plug (R) with this
unit contains a grounding pin (S). R
This plug MUST be used with a
grounded outlet (T).
IMPORTANT: The outlet being used
must be installed and grounded in
accordance with all local codes and
ordinances.
2. Ensure the outlet being used has the same configuration as
the grounded plug. DO NOT USE AN ADAPTER.
3. Inspect the plug and cord before each use. Do not use if there
are signs of damage.
4. If these grounding instructions are not completely understood,
or if in doubt as to whether the compressor is properly
grounded, have the installation checked by a qualified
electrician.
&DANGER: Risk of electrical shock. IMPROPER GROUNDING
CAN RESULT IN ELECTRICAL SHOCK.
Do not modify the plug provided, ff it does not fit the available
outlet, a correct outlet should be installed by a quafified electri-
cian.
Repairs to the cord set or plug MUST be made by a qualified
electrician.
Extension Cords
Using extension cords is not recommended. The use of extension
cords will cause voltage to drop resulting in power loss to the
motor and overheating.
Instead of using an extension cord, increase the working reach of
the air hose by attaching another length of hose to its end. Attach
additional lengths of hose as needed.
If an extension cord must be used, be sure it is:
• a 3-wire extension cord that has a 3-blade grounding plug, and
a 3-slot receptacle that will accept the plug on the product
,, in good condition
• plug is not worn
• no longer than 50 feet (15,2 m)
• 12 gauge (AWG) or larger. (Wire size increases as gauge num-
ber decreases. 10 AWG and 8 AWG may also be used. DO
NOT USE 14 OR 16 AWG.)
Voltage and Circuit Protection
Refer to the Voltage and Minimum Branch Circuit Requirements
under Specifications.
_CAUTION: Certain air compressors can be operated on a
15 amp circuit ff the following conditions are met.
•Voltage supply to circuit must comply with the National Electrical
Code.
Circuit is not used to supply any other electrical needs.
•Extension cords comply with specifications.
Circuit is equipped with a 15 amp circuit breaker or 15 amp
time delay fuse. NOTE: If compressor is connected to a circuit
protected by fuses, use only time delay fuses. Time delay fuses
should be marked"D"in Canada and"T"in the US.
13

If any of the above conditions cannot be met, or if operation of the
compressor repeatedly causes interruption of the power, # may be
necessary to operate #from a 20 amp circuit. It is not necessary
to change the cord set.
Compatibility
Air tools and accessories that are run off the compressor must
be compatible with petroleum-based products. If you suspect
that a material is not compatible with petroleum products, an air
line filter for removal of moisture and oil vapor in compressed air
is required.
NOTE: Always use an air line filter to remove moisture and oil
vapor when spraying paint.
ALocation
Place the air compressor in a clean, dry and well ventilated area
at least 12" (30.5 cm) away from the wall or other obstructions
that will interfere with the flow of air. Keep the compressor away
from areas that have dirt and/or volatile fumes in the atmosphere.
These impurities may clog the intake filter and valves, causing
inefficient operation.
The air compressor pump and shroud are designed to allow for
proper cooling. The ventilation openings on the compressor are
necessary to maintain proper operating temperature. Do not
place rags or other containers on or near these openings.
Place the air compressor on a flat surface resting on the rubber
feet.
NOISE CONSIDERATIONS
Consult local officials for information regarding acceptable
noise levels in your area. To reduce excessive noise, use
vibration mounts or silencers, relocate the unit or construct total
enclosures or baffle walls. Contact a DEWALT service center or
call 1-800-4-DEWALT for assistance.
ELECTRICAL
Refer to all safety instructions before using unit. Observe
extension cord safety instructions if necessary. Always move the
On/Off switch (A) to the OFF position before removing the plug
from the outlet.
TRANSPORTING
When transporting the compressor in a vehicle, trailer, etc.
ensure that the air tank is drained and the unit is secured and
placed on a fiat horizontal surface.
NOTE: Use recommended tie down V
points (U) when transporting. Use care
when driving so to avoid tipping the
unit over in the vehicle. Damage can
occur to the unit or surrounding items
if unit is tipped.
LIFTING
Always use two people when lifting and
lift from the recommended lift points (V).
MOWNG
1. Grasp handle (O) of compressor and pull up until it stops.
Turn knobs to lock handle in place.
2. Grasp handle and tilt compressor so unit can be rolled on the
tires.
WARNING: Risk of unsafe operation. Ensure proper footing and
use caution when rolling compressor so that un# does not tip or
cause loss of balance.
3. When location is reached slowly lower compressor to ground.
Always store compressor in a horizontal position.
NOTE: Should the unit tip over, hard starting and smoking will
occur due to oil spillage.
14

DOLLY FEATURE
1. Grasp handle (O)of compressor and pull up
until it stops. Turn knobs to lock handle in
place. IMPORTANT: Always pull handle up
and lock in place before using as a dolly.
2. Place cargo onto top panel of compressor.
3. Secure cargo to top panel with retention
straps. Hook cargo retention straps into
positioning holes in top panel. NOTE:
Retention straps to secure cargo may be purchase from a
local hardware store or home center in a variety of sizes.
CAUTION: Risk of unsafe operation. Do not transport
unsecured cargo.
CAUTION: Risk of unsafe operation. Load limit is 100 Ibs.
do not exceed.
4. With cargo secured, grasp handle and tilt
compressor so unit can be rolled on the
tires.
,_ WARNING: Risk of unsafe operation. Ensure
proper footing and use caution when rolling
compressor so that unit does not tip or cause
loss of balance.
5. When location is reached slowly lower
compressor to ground. Always store com-
pressor in a horizontal position.
PFtEPARATION FOR USE
Pre-Start Checklist (Fig. 1)
1. Ensure the On/Off switch (A) is in the OFF position.
2. Plug the power cord into the correct branch circuit receptacle.
See Voltage and Circuit Protection under Installation.
3. Ensure air tank is drained, see Draining Air Tank under
Maintenance.
4. Ensure the drain valve (H) is closed.
5. Ensure safety valve (G) is functioning properly, see Checking
Safety Valve under Maintenance.
6. Check pump oil level, see Compressor Pump Oil under
Maintenance.
CAUTION: Do not operate without oil or with inadequate oil. DEWALT
is not responsible for compressor failure caused by inadequate oil.
7. Turn regulator knob (D) counterclockwise until fully closed.
Ensure regulated pressure gauge reads 0 PSI (0 kPa).
8. Attach hose and accessories.
WARNING: Risk of unsafe operation. Firmly grasp hose in hand
when installing or disconnecting to prevent hose whip.
9. Ensure all covers and labels are in place, legible (for labels) and
securely mounted. Do not use compressor until all items have
been verified.
_kWARNING: Risk of bursting. Too much air pressure causes a
hazardous risk of bursting. Check the manufacturer's maximum
pressure rating for air tools and accessories. The regulator outlet
pressure must never exceed the maximum pressure rating.
Initial Set.up (Fig. t)
_&WARNING: Do not operate this unit until you read and understand
this instruction manual for safety, operation and maintenance
instructions.
BREAK-IN PROCEDURE
CAUTION: Risk of property damage. Serious damage may result ff
the following break-in instructions are not closely followed.
This procedure is required before the air compressor is put
into service for the first time and when the check valve or a
compressor pump/motor has been replaced.
15

1. Ensure the On/Off switch (A) is in the OFF position.
NOTE: If hose is not connected to Quick Connect body, pull cou-
pler back until it clicks to prevent air from escaping through the
quick connect.
2. Plug the power cord into the correct branch circuit receptacle.
See Voltage and Circuit Protection under Installation.
3. Open the drain valve (counter=clockwise) fully to permit air to
escape and prevent air pressure build up in the air tank during
the break=in period.
4. Move the On/Off switch to the ON position. The compressor will
start.
5. Run the compressor for 20 minutes.
6. After 20 minutes, close the drain valve by turning clockwise.
The tank will fill to cut-out pressure and the motor will stop.
7. Compressed air will be available until it is used or bled off.
OPEFtATING PROCEDURES
Start-up (Fig. 1)
1. Follow Pre-Start CheckJist under Preparation for Use.
2. Move the On/Off switch to the ON position and allow tank pres-
sure to build. Motor will stop when tank pressure reaches
cut-out pressure.
CAUTION: Risk of unsafe operation. Compressed air from the unit
may contain water condensation and oil mist. Do not spray unfil-
tered air at an item that could be damaged by moisture. Some air
operated tools or devices may require filtered air. Read the instruc-
tions for the air tool or device.
3. Adjust regulator (D) to desired setting. See Regulator under
Features.
Shut-down (Fig. 1)
1 Move On/Off switch (A) is in the OFF position. NOTE: If finished
using compressor, follow Steps 2 - 6.
2. Turn regulator knob (D) counterclockwise until fully closed.
Ensure regulated pressure gauge reads 0 PSi (0 kPa).
3. Remove hose and accessory.
4. Drain the air tank, see Draining Air Tank under Maintenance.
Ensure air tank pressure gauge reads 0 PSI (0 kPa).
WARN/NG: Risk of bursting. Drain air tank daily Water will condense
in air tank.ffnot drained, water will corrode and weaken the air tank caus-
ing a risk of air tank rupture.
5. Allow the compressor to cool down.
6. Wipe air compressor clean and store in a safe, non-freezing area.
MAINTENANCE
The following procedures must be followed when maintenance or
service is performed on the air compressor.
1. Ensure On/Off switch is in the OFF position.
2. Remove air compressor plug from outlet.
3. Drain air tank.
4. Allow air compressor to cool down before starting service.
NOTE: All compressed air systems contain maintenance parts
(e.g., oil, filters, separators) that are periodically replaced. These
used parts may contain substances that are regulated and must be
disposed of in accordance with local, state, and federal laws and
regulations.
NOTE: Take note of the positions and locations of parts during
disassembly to make reassembly easier.
NOTE: Any service operations not included in this section should
be performed by a DEWALT factory service center or a DEWALT
authorized service center.
16

Maintenance Chart
Procedure Daily Weekly lVlonthly 1year or
200 Hours
Check safety valve X
Inspect air filter + X
Drain air tank X
Check pump oil level X
Change pump oil **+
Oil leak inspection X
Check for unusual noise/ X
vibration
Check for air leaks* X
Clean compressor exterior X
*Tocheck for air leaks apply a solution of soapy water around joints.
While compressor ispumping to pressure and after pressure cuts out,
look for air bubbles to form.
** The pump oil must be changed after the first 20 hours of operation.
Thereafter, when using DeWALT synthetic or SAE 40, non-detergent
air compressor oil, change oil every 200 hours of operation or once a
year, whichever comes first.
+ Perform more frequent in dusty or humid conditions
Checking Safety Valve (Fig. 1)
_,WARNING: Hot surfaces. Risk of burn. Aftercooler, pump head,
and surrounding parts are very hot, do not touch (see the Hot
Surfaces identified in Fig. 2). Allow compressor to cool prior to
servicing.
_&WARNING: Risk of bursting. If the safety valve does not work
properly, over-pressurization may occur, causing air tank rupture or
an explosion.
Before starting compressor, pull the ring on the safety valve to
make sure that the safety valve operates freely. If the valve is stuck
or does not operate smoothly, it must be replaced with the same
type of valve.
Checking Air Filter Element (Fig. 1)
_kWARNING: Hot surfaces. Risk of burn.Aftercooler, pump head, and
surrounding parts are very hot, do not touch (see the Hot Surfaces
identified in Fig. 2). Allow compressor to cool prior to servicing.
1. Ensure the On/Off switch (A) is in the OFF position.
2. Allow unit to cool.
3. Remove air filter (N) from unit.
4. Carefully pry filter top from base.
5. Remove element from filter base.
6. If element needs cleaning, blow out with air. Replace if
needed. Purchase replacement parts from your local dealer or
authorized service center. Always use identical replacement
parts.
7. Place element back in filter base.
8. Snap filter top to filter base.
9. Reassemble air filter to unit. Ensure exhaust outlet points
down.
_kCAUTION: Risk of unsafe operation. Do not operate without air
inlet filter.
17

Draining Air Tank (Fig. 1)
_WARNING: Risk of unsafe operation. Risk from noise. Air tanks
contain high pressure air.Keep face and other body parts away from
outlet of drain. Use safety glasses [ANSI Z87.1 (CAN/CSA Z94.3)]
when draining as debris can be kicked up into face. Use ear
protection [ANSI S12.6 ($3.19)] as air flow noise is loud when
draining.
NOTE: All compressed air systems generate condensate that
accumulates in any drain point (e.g. tanks, filter, aftercoolers,
dryers). This condensate contains lubricating oil and/or
substances which may be regulated and must be disposed of in
accordance with local, state, and federal laws and regulations.
1. Ensure On/Off switch is in the OFF position.
2. Move compressor into an inclined position so drain valve (J) is
at the lowest point (this will assist in removing moisture, dirt,
etc. from air tanks)
3. Place a suitable container under the drain valve to catch
discharge.
4. Grasp knurled knob on drain valve.
5. Slowly rotate knob to gradually bleed air from air tank.
_t, WARNING: Risk of bursting. Drain air tank daily. Water will con-
dense in air tank. If not drained, water will corrode and weaken the
air tank causing a risk of air tank rupture.
CAUTION: Risk of property damage. Drain water from air tank may
contain oil and rust, which can cause stains.
6. When air tank pressure gauge reads 10 PSI (68,9 kPa), rotate
valve to the fully open position.
7. Close drain valve when finished.
Compressor Pump Oil (Fig. 1)
CHECKING OiL
&WARNING: Hot surfaces. Risk of bum. Aftercooler, pump head,
and surrounding parts are very hot, do not touch (see the Hot
Surfaces identif#d in Fig. 2). Allow compressor to cool prior to
servicing.
1. Ensure On/Off switch is in the OFF position.
2. Place unit on a flat level surface.
3. Remove dipstick (K) and wipe clean.
4. Reinsert dipstick fully into oil fill port for afew
seconds to allow oil to collect on the
dipstick.
5. Remove oil dipstick to read oil level. Oil
should not exceed top raised line on
dipstick, ff oil is below lower mark, add
same type of oil in crankcase and follow
Steps 4 - 6.
NOTE: When filling the crankcase, the oil flows
very slowly into the pump. ff the oil is added too
quickly, it will overflow and appear to be full.
&CAUTION: Risk of unsafe operation. Overfilling
with off will cause premature compressor failure. Do
not overfill.
6. Replace dipstick.
CHANGING OIL
NOTE: Pump oil contains substances that are regulated and
must be disposed of in accordance with local, state and federal
laws and regulations.
18

_&WARNING: Hot surfaces. Risk of bum. Aftercooler, pump head,
and surrounding parts are very hot, do not touch (see the Hot
Surfaces identified in Fig. 2). Allow compressor to cool prior to
servicing.
1. Ensure On/Off switch is in the OFF position.
2. Allow the unit to cool.
3. Remove air compressor plug from outlet.
4. Drain air tank.
5. Locate a suitable container under pump drain plug (L).
6. Remove the dipstick (K) from crankcase.
7. Remove the oil drain plug (L).
8. Allow ample time for all oil to drain out. (Tilting the compressor
towards the drain plug will assist in draining.)
9. Install the oil drain plug.
10. Fill pump using DeWALT synthetic or SAE 40, non-detergent
air compressor oil.
11. Replace dipstick.
ACCESSORi£S
Recommended accessories for use with your tool are available
for purchase from your local dealer or authorized service center.
If you need assistance in locating any accessory for your tool,
please contact DEWALT Industrial Tool Co., 701 East Joppa Road,
Baltimore, MD 21286, call 1-800-4-DEWALT (1-800-433-9258) or
visit our website www.dewalt.com.
CAUTION:The use of any other accessory not recommended for
use with this tool could be hazardous. Use only accessories rated
equal to or higher than the rating of the air compressor.
SERVICE INFORMATION
Please have the following information available for all service calls:
Model Number Serial Number
Date and Place of Purchase
Repairs
Toassure product SAFETY and RELIABILITY, repairs, maintenance
and adjustment should be performed by a DEWALT factory service
center, a DEWALT authorized service center or other qualified
service personnel. Always use identical replacement parts.
Full One Year Warranty
DEWALT heavy duty industrial tools are warranted for one year
from date of purchase. We will repair, without charge, any defects
due to faulty materials or workmanship. For warranty repair
information, call 1-800-4-DEWALT. This warranty does not apply
to accessories or damage caused where repairs have been made
or attempted by others. This warranty gives you specific legal
rights and you may have other rights which vary in certain states
or provinces.
LATIN AMERICA: This warranty does not apply to products sold
in Latin America. For products sold in Latin America, see country
specific warranty information contained either in the packaging,
call the local company or see website for warranty information.
19

FREE WARNING LABEL REPLACEMENT: If your warning labels
become illegible or are missing, call 1-800-4-DEWALT for a free
replacement.
HUT SURFACE. RISK OF
8URNS. OO NOT TOUCH.
SUPERFICIECAUENTE.
RBESGO BE QUEMADURAS.
NO TOCAR.
SURFACE TRES CHAUDE,
RJSQUES [JE 8ROLURES,
NE PAS TOUCHER, ,_;
GLOSSARY
CFM: Cubic feet per minute,
SCFM: Standard cubic feet per minute; a unit of measure of air
delivery.
PSI: Pounds per square inch; a unit of measure of pressure.
kPa (kilopasca0: Metric pressure measurement. 1 kilopascal
equal 1000 pascals.
Code Certification: Products that bear one or more of the
following marks: UL, CUL, ETL, CETL, have been evaluated
by OSHA certified independent safety laboratories and
meet the applicable Underwriters Laboratories Standards
for Safety.
Cut-In Pressure: While the motor is off, air tank pressure drops
when accessory is used. When the tank pressure drops to a
certain low level the motor will restart automatically. The low
pressure at which the motor automatically restarts is called
cut-in pressure.
Cut-Out Pressure: When an air compressor is turned on
and begins to run, air pressure in the air tank begins to
build, it builds to a certain high pressure before the motor
automatically shuts off, protecting your air tank from
pressure higher than its capacity. The high pressure at which
the motor shuts off is called cut-out pressure.
Branch Circuit: The circuit carrying electricity from electrical
panel to outlet.
Duty Cycle: For proper operation of your air compressor, it is
recommended that a 50% duty cycle be maintained; that is,
the air compressor should not run more than 5 minutes in any
10 minute period.
20