Craftsman 919.168700 User manual

Owner's Manuam
PermanentJy Lubricated
SingJe Stage
PortabJe
AIR COMPRESSOR
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Safety Guidelines
Assembly
Operation
Maintenance
Service and Adjustments
Repair Parts
CALIT|ON: Read the Safety Guidelines
and All instructions CarefulIy Before
Operating.
Sears, Roebuck and Co., Hoffman Estates, mL(}0179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
A09711 R_v,o 1/3/os

WARRANTY ................................................ 2
SPECiFiCATiON CHART ..................................... 3
SAFETY GUiDELiNES ...................................... 3-8
GLOSSARY ................................................ 9
ACCESSORIES ............................................ 9
DUTY CYCLE .............................................. 9
ASSEMBLY ............................................... 10
iNSTALLATiON ......................................... 10-11
OPERATION ........................................... 12-14
MAINTENANCE ......................................... 15-16
SERVICE AND ADJUSTMENTS ............................ 17-18
STORAGE ................................................ 19
TROUBLESHOOTING GUIDE ............................. 20-22
REPAIR PARTS ......................................... 24-27
ESPANOL .............................................. 28-51
NOTES/NOTAS ......................................... 49-50
REPAIR PROTECTION AGREEMENTS ......................... 51
HOW TO ORDER REPAIR PARTS ...................... back cover
FULL ONE YEAR WARRANTY AIR COMPRESSOR
If this CRAFTSMAN Air Compressor fails due to a defect in material or
workmanship within one year from the date of purchase, Sears will at
its option repair or replace it free of charge. Contact your nearest Sears
Service Center (1-800-4-MY-HOME C_))to arrange for repair, or return the Air
Compressor to the place of purchase for replacement.
If this Air Compressor is used for commercial or rental purposes, this warranty
applies for only ninety days from the date of purchase.
This warranty gives you specific legal rights and you may have other rights
which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
A09711 2= ENG

Model No. 919.168700
Running HP 2.0
Bore 2.38"
Stroke 1.35"
Voltage-Single Phase 120V/60HZ/1 PH
Minimum Branch Circuit Requirement 15 amps
Fuse l_ype Time Delay
Air Tank Capacity 33
Approx. Cut-In 120
Approx. Cut-out 150
SCFM @ 40 psig 8.6
SCFM @ 90 psig 6.4
Refer to Giossary for abbreviations.
,H
This manual contains information that is important for you to know and
understand. This information relates to protecting YOUR SAFETY and
PREVENTING EQUIPMENT PROBLEMS. To help you recognize this
information, we use the symbols below. Please read the manual and pay
attention to these sections.
Indicates an
imminently hazardous
situation which, if not avoided, will
result in death or serious inu£_yo
Indicates a potentially
hazardous situation
which, if not avoided, ooumd result in
death or serious ini_
Indicates a potentially
hazardous situation
which, if not avoided, _ result in
minor or moderate injur_
Used without the
safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in property damac_=
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known (to the State of
California) to cause cancer, birth defects or other reproductive harm. Some example of
these chemicals are:
" lead from lead-based paints
® crystalline silica from bricks and cement and other masonry products
" arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work
with approved safety equipment, always wear MSHA/NIOSH approved, properly fitting
face mask or respirator when using such tools.
When using air tools, basic safety precautions should always be followed to reduce the
risk of personal injury.
3- ENG A09711

Save these instructions
improper operation or maintenance of this product could result in serious injury and
property damage. Read and understand all warnings and operation instructions before
using this equipment.
.... r,
WARNING: Risk of explosion or fire _,i
What Could Happen
mtis normaB for eBectricam contacts
within the motor and pressure switch to
spark.
mfelectrical sparks from compressor
come into contact with flammable
vapors, they may ignite, causing fire or
explosion.
Restricting any of the compressor
ventilation openings will cause serious
overheating and could cause fire.
Unattended operation of this product
could result in personal injury or
property damage. To reduce the risk
of fire, do not allow the compressor to
operate unattended.
How To Prevent mt
Always operate the compressor in a
well ventilated area free of combustible
materiams, gasoline, or somvent vapors.
if spraying flammable materials, locate
compressor at meast 20 feet away from
spray area. An additional length of hose
may be required.
Store flammable materials in a secure
location away from compressor.
Never place objects against or on top
of compressor. Operate compressor
in an open area at least 12 inches
away from any wall or obstruction that
would restrict the flow of fresh air to the
ventilation openings.
Operate compressor in a clean, dry well
ventilated area. Do not operate unit
indoors or in any confined area.
ABways remain in attendance with the
product when it is operating.
ABways disconnect electrical power by
moving pressure switch lever to the
""Off"" position and drain tank daily or
after each use.
A09711 4= ENG

WARNING: Risk of Bursting _1
Air Tank: The following conditions could lead to a weakening of the tank, and result
in a violent tank explosion and could cause property damage or serious injury.
What Could NaoDen
Failure to properRy drain condensed
water from tank, causing rust and
thinning of the steel tank.
Modifications or attempted repairs to
the tank.
Unauthorized modifications to the
unRoader valve, safety vaBve, or any
other components which control tank
pressure,
Excessive vibration can weaken the
air tank and cause rupture or
explosion
ATTACHMENTS & ACCESSORIES:
Exceeding the pressure rating of
air toeBs, spray guns, air operated
accessories, tires, and other inflatables
can cause them to explode or fly apart,
and could result in serious injury.
Now To Prevent It
Drain tank daily or after each use.
If tank develops a leak, replace it
immediately with a new tank or replace
the entire compressoc
Never drill into, weld, or make any
modifications to the tank or its
attachments.
The tank is designed to withstand specific
operating pressures. Never make
adjustments or parts substitutions
to amter the factory set operating
pressures,
For essential control of air pressure,
you must install a pressure regulator
and pressure gauge to the air outBet
(if not equipped) of your compressor.
Follow the equipment manufacturers
recommendation and never exceed the
maximum allowable pressure rating of
attachments. Never use compressor
to inflate small low pressure objects
such as children's toys, footballs,
basketballs, etc.
WARNING: Risk from Flying Objects
What Coumd Happen Now To Prevent It
The compressed air stream can cause
soft tissue damage to exposed skin
and can propel dirt, chips, loose
particmes, and small objects at high
speed, resulting in property damage or
personal injury.
Always wear ANSI Z87.1 approved safety
gBasses with side shields when using the
compressor
Never point any nozzle or sprayer
toward any part of the body or at other
people or animals.
Always turn the compressor ""Off"" and
bleed pressure from the air hose and tank
before attempting maintenance, attaching
tools or accessories.
5-ENG A09711

WARNING: Risk of Electrical Shock
What Ceumd Happen
Your air compressor is powered by
electricity. Like any other electrically
powered device, If it is not used
properly it may cause electric shock.
Repairs attempted by unqualified
personnel can result in serious injury
or death by electrocution.
Electrical Grounding: Failure to provide
adequate grounding to this product
could result in serious injury or death
from electrocution.
See grounding instructions.
Now To Prevent mt
Never operate the compressor outdoors
when it is raining or in wet conditions.
Never operate compressor with
protective covers removed or damaged.
Any emectrical wiring or repairs required
on this product should be performed by
authorized service center personneB
in accordance with national and local
electrical codes.
Make certain that the electrical circuit
to which the compressor is connected
provides proper eBectrical grounding,
correct voltage and adequate fuse
protection.
WARNING: Risk of Breathing
What Could
The compressed air directly from your
compressor is not safe for breathing.
The air stream may contain carbon
monoxide, toxic vapors, or solid
particles from the tank. Breathing these
contaminants can cause serious injury
or death.
Sprayed materials such as paint, paint
solvents, paint remover, insecticides,
weed killers, may contain harmful
vapors and poisons.
Now To Prevent It
Air obtained directly from the compressor
should never be used to supply air for
human consumption. In order to use air
_roduced by this compressor for breathing,
suitable filters and in-line safety'
equipment must be property installed.
In-line filters and safety equipment
used in conjunction with the compressor
must be capable of treating air to aH
applicable local and federal codes prior
to human consumption.
Work in an area with good cross
ventilation. Read and follow the safety
instructions provided on the label or
safety data sheets for the materials
you are spraying. Use a NIOSN/MSNA
approved respirator designed for use with
your specific application.
A09711 6-ENG

WARNING: Risk of Burns
What Could Happen
Touching exposed metal such as the
compressor head or outlet tubes, can
result in serious burns.
How To Prevent It
Never touch any exposed metal parts
on compressor during or immediately
after operation. Compressor will remain
hot for several minutes after operation.
Do not reach around protective shrouds
or attempt maintenance until unit has
been allowed to cool
WARNING: Risk from Moving Parts
What Could Happen
Moving parts such as the pulley, flywheel,
and belt can cause serious injury if
they come into contact with you or your
clothing.
Attempting to operate compressor with
damaged or missing parts or attempting
to repair compressor with protective
shrouds removed can expose you to
moving parts and can result in serious
injury.
Never operate the compressor with
guards or covers which are damaged or
removed.
Any repairs required on this product
should be performed by authorized
service center personnel
WARNING: Risk of Falling
What Coumd Hap.pen
A portable compressor can fall from
a table, workbench, or roof causing
damage to the compressor and could
result in serious injury or death to the
operator.
How To Prevent mt
Always operate compressor in a stable
secure position to prevent accidental
movement of the unit. Never operate
compressor on a roof or other eRevated
position. Use additionam air hose to
reach high mocations.
7-ENG A09711

WARNmNG: Risk of Serious mnjury or Property Damage When _]
Transporting Compressor
(Fire, Inhalation, Damage to Vehicle Surfaces)
What Could Happen
Oil can Reak or spill and could result
in fire or breathing hazard; serious
injury or death can result, oil leaks will
damage carpet, paint or other surfaces
in vehicles or trailers.
How To Prevent it
Always place COMPRESSOR on a
protective mat when transporting to
protect against damage to vehicle from
leaks. Remove COMPRESSOR from
vehicle immediately upon arrival at your
destination.
'm_D
WARNING: Risk of Unsafe Operation
What Could Happen ........
Unsafe operation of your air compressor
could lead to serious injury or death to
you or others.
How To Prevent mt
Review and understand all instructions
and warnings in this manual.
Become familiar with the operation and
controBs of the air compressor.
Keep operating area dear of all persons,
pets, and obstacles.
Keep chiRdren away from the air
compressor at aH times.
Do not operate the product when
fatigued or under the influence of
alcohol or drugs. Stay alert at aH times.
Never defeat the safety features of this
product.
Equip area of operation with a fire
extinguisher.
Do not operate machine with missing,
broken, or unauthorized parts.
SAVE THESE mNSTRUCTmONS
A09711 8- ENG

Become familiar with these terms
before operating the unit.
OFM: Cubic feet per minute.
SCFM: Standard cubic feet per
minutel a unit of measure of air
delivery.
PSI€: Pounds per square inch
gaugel a unit of measure of pressure.
Code Certification: Products that
bear one or more of the following
marks: UL, CUL, ETL, CETL, have
been evaluated by OSHA certified
independent safety laboratories and
meet the applicable Underwriters
Laboratories Standards for Safety.
Cut-ln Pressure: While the motor
is "Off", air tank pressure drops as
you continue to use your accessory.
When the tank pressure drops to a
certain low level the motor will restart
automatically. The low pressure
at which the motor automatically
restarts is called "cut-in" pressure.
Cut-Out Pressure: When an air
compressor is turned on and begins
to run, air pressure in the air tank
begins to build. It builds to a certain
high pressure before the motor
automatically shuts "Off", protecting
your air tank from pressure higher
than its capacity. The high pressure
at which the motor shuts "Off" is
called "cut-out" pressure.
Branch Circuit: Circuit carrying
electricity from electrical panel to
outlet.
This unit is capable of powering the following Accessories. The accessories are
available through the current Power and Hand Tool Catalog or full-line Sears
stores.
Accessories
® In Line Filter
+ Tire Air Chuck
+ Quick Connector Sets (various
sizes)
® Air Pressure Regulators
® Oil Fog Lubricators
® Air Hose: 1/4", 3/8" or 1/2" LD. in
various lengths
Refer to the selection chart located
on the unit to select the tools this unit
is capable of powering.
This air compressor pump is
capable of running continuously.
However, to prolong the life of your
air compressor, it is recommended
that a 50%-75% average duty
cycle be maintained; that is, the air
compressor pump should not run
more than 30-45 minutes in any given
hour.
9+ ENG A09711

iiiiii,....
1. Remove unit from carton and discard all packaging.
HOW TO SET UP YOUR UNmT
Location of the Air Compressor
Locate the air compressor in a clean,
dry and well ventilated area. The air
compressor should be located
at least 12" away from the wall or
other obstructions that will interfere
with the flow of air. The air
compressor pump and shroud
are designed to allow for proper
cooling. The ventilation openings on
the compressor are necessary to
maintain proper operating
temperature. Do not place rags or
other containers on or near these
openings.
GROUNDING INSTRUCTIONS
Risk of Emectdcam
_ _ Shock, In the
event of a short circuit, grounding
reduces the risk of shock by
providing an escape wire for
the electric current, This air
compressor must be proper_y
grounded,
The portable air compressor is
equipped with a cord having a
grounding wire with an appropriate
grounding plug (see following
illustrations).
1. The cord set and plug with this
unit contains a grounding pin.
This plug MUST be used with a
grounded outlet.
IMPORTANT: The outlet being used
must be installed and grounded in
accordance with all local codes and
ordinances.
Make sure the outlet being used
has the same configuration
as the grounded plug. DO
NOT USE AN ADAPTER. See
illustration.
PUug
Grounding Pin
Grounded
OutUets
3. Inspect the plug and cord before
each use. Do not use if there are
signs of damage.
4. If these grounding instructions
are not completely understood,
or if in doubt as to whether
the compressor is properly
grounded, have the installation
checked by a qualified
electrician.
Risk of Electricam
Shock, Improper
grounding can resumt in electrical
shock,
Do not modify the plug provided, If
it does not fit the available outlet,
a correct outlet should be installed
by a quamified emectrician,
Repairs to the cord set or pBug
MUST be made by a qualified
emectrician,
A09711 10- ENG

Extension Cords
Using extension cords is not
recommended. The use of extension
cords wilI cause voltage to drop
resulting in power loss to the motor
and overheating.
Instead of using an extension cord,
increase the working reach of the
air hose by attaching another length
of hose to its end. Attach additional
lengths of hose as needed.
If an extension cord must be used, be
sure it is:
a 3-wire extension cord that has
a 3-blade grounding plug, and a
3-slot receptacle that will accept
the plug on the product
e
o
e
in good condition
no longer than 50 feet
12 gauge (AWG) or larger. (Wire
size increases as gauge number
decreases. 10 AWG and 8 AWG
may also be used. DO NOT USE
14 OR 16 AWG.)
Voltage and Circuit Protection
Refer to the specification chart for the
voltage and minimum branch circuit
requirements=
Risk of Unsafe
Operation, Certain
air compressors can be operated
on a 15 amp circuit if the following
conditions are met.
1. Voltage supply to circuit must
comply with the National
Electrical Code.
2. Circuit is not used to supply any
other electrica! needs.
3. Extension cords comply with
specifications.
4. Circuit is equipped with a
15 amp circuit breaker or 15
amp time delay fuse. NOTE: If
compressor is connected to a
circuit protected by fuses, use
only time delay fuses. Time delay
fuses should be marked "D" in
Canada and "T" in the US.
If any of the above conditions
cannot be met, or if operation of
the compressor repeatedly causes
interruption of the power, it may be
necessary to operate it from a 20
amp circuit. It is not necessary to
change the cord set.
11-ENG A09711

Know Your Air Compressor
READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR UNIT. Compare the illustrations with your unit to famiIiarize yourself with
the !ocation of various controls and adjustments. Save this manual for future
reference. Pressure Tank OutRet
Switch Pressure
Gauge
Safety Valve
Description of Operation
Become familiar with these controb
before operating the unit.
On/Auto/Off Switch: Turn this switch
"On/Auto" to provide automatic
power to the pressure switch and
"Off" to remove power at the end of
each use.
Pressure Switch: The pressure
switch automatically starts the
motor when the air tank pressure
drops below the factory set "cut-in"
pressure, it stops the motor when the
air tank pressure reaches the factory
set "cut-out" pressure.
Safety Valve: if the pressure
switch does not shut "Off" the air
compressor at its "cut-out" pressure
setting, the safety valve will protect
against high pressure by "popping
out" at its factory set pressure
(slightly higher than the pressure
switch "cut-out" setting).
Outlet Pressure Gauge: The outlet
pressure gauge indicates the air
pressure available at the outlet side
of the regulator. This pressure is
controlled by the regulator and is
always Iess than or equa! to the tank
pressure.
Tank Pressure Gauge: The tank
pressure gauge indicates the reserve
air pressure in the tank.
Regulator: Controls the air pressure
shown on the outlet pressure
gauge. Pull the knob out and turn
clockwise to increase pressure
and counterclockwise to decrease
pressure. When the desired pressure
is reached push knob in to lock in
place.
Drain Vamve:The drain valve is
located at the
base of the
air tank and is
used to drain Drain
condensation Vamve
at the end of
each use.
Cooling System (not shown): This
compressor contains an advanced
design cooling system. At the heart of
this cooling system is an engineered
fan. it is perfectly normal for this fan
to bIow air through the vent holes
in large amounts. You know that the
cooling system is working when air is
being expelled.
A09711 12-ENG

Air Compressor Pump (not shown}:
Compresses air into the air tank.
Working air is not available until the
compressor has raised the air tank
pressure above that required at the
air outlet.
Check Valve: When the air
compressor is operating, the check
valve is "open", allowing compressed
air to enter the air tank. When the
air compressor reaches "cut-out"
pressure, the check valve "closes",
allowing air pressure to remain inside
the air tank.
Pressure Release Valve: The
pressure release valve located on
the side of the pressure switch, is
designed to automatically release
compressed air from the compressor
head and the outlet tube when
the air compressor reaches "cut-
out" pressure or is shut "Off". The
pressure release valve allows the
motor to restart freely. When the
motor stops running, air wilI be heard
escaping from this valve for a few
seconds. No air should be heard
leaking when the motor is running
or after the unit reaches "cut-out"
pressure.
Motor Overload Protector: The
motor has an automatic reset
thermal overload protector. If the
motor overheats for any reason, the
overload protector will shut "Off" the
motor. The motor must be allowed
to cooI down before restarting. The
compressor will automatically restart
after the motor cools.
How to Use Your Unit
Bow to Stop:
1. Set the On/Auto/Off lever to
"Off".
Before First Start-up
Risk of Unsafe
Operation, Serious
damage may result if the following
break=in instructions are not
closely followed,
This procedure is required before the
air compressor is put into service and
when the check valve or a complete
compressor pump has been replaced.
1. Make sure the On/Auto/Off lever
is in the "Off" position.
NOTE: If quick connect is installed,
pulI coupler back until it clicks to
prevent air from escaping through the
quick connect.
2. Plug the power cord into the
correct branch circuit receptacle.
(Refer to "Voltage and Circuit
Protection" paragraph in the
"Installation" section of this
manual.)
3. Open the drain valve fully
(counterclockwise) to permit
air to escape and prevent air
pressure build up in the air tank
during the break-in period.
NOTES:Always drain tank on a
washabie surface or in a suitable
container to prevent damaging or
staining surfaces.
13-ENG A09711

4. Move the On/Auto/Off lever
to "On/Auto" position. The
compressor wilI start.
5. Run the compressor for 15
minutes. Make sure the drain
valve is open and there is
minimal air pressure build-up in
tank.
6. After 15 minutes, close the drain
valve (clockwise). The air receiver
wilI fill to "cut-out" pressure and
the motor wilI stop.
The compressor is now ready for use.
Before Each Start-Up:
1. Place On/Auto/Off lever to "Off".
2. PulI regulator knob out, turn
counterclockwise until it stops.
Push knob in to lock in place.
3. Attach hose and accessories.
NOTE: The hose or accessory
wilI require a quick connect ptug
if the air outlet is equipped with a
quick connect.
Bow to Start:
1. Turn the On/Auto/Off lever
to "On/Auto" and allow tank
pressure to build. Motor will
stop when tank pressure reaches
"cut-out" pressure.
2. PulI the regulator knob out
and turn clockwise to increase
pressure. When the desired
pressure is reached push knob in
to Iock in place. The compressor
is ready for use.
NOTE: Always operate the air
compressor in welI-ventilated areas
free of gasoline or other combustible
vapors. If the compressor is being
used to operate a sprayer DO NOT
place near the spray area.
pressure causes a hazardous risk of
bursting, Check the manufacturer's
maximum pressure rating for air
tools and accessories, The regumator
out_et pressure must never exceed
the maximum pressure rating,
A09711 14-ENG

Customer Responsibilities Before Daily
or after Every Every
each each 40 100 Yearly
use use hours qours
Check Safety Valve @
Drain Tank @
Air Filter @(1) @
Air compressor pump intake
and exhaust valves @
1- more frequent in dusty or humid conditions
To Check Safety Valve
cycles automatically when power
is on, When servicing, you may
be exposed to voltage sources,
compressed air, or moving parts,
Before servicing unit unplug or
disconnect electricam supply to
the air compressor, bleed tank
of pressure, and allow the air
compressor to cool,
To ensure efficient operation and
longer life of the air compressor,
a routine maintenance schedule
should be prepared and followed.
The following routine maintenance
schedule is geared to a unit in
a norma! working environment
operating on a daily basis. If
necessary, the schedule should be
modified to suit the conditions under
which your compressor is used. The
modifications will depend upon the
hours of operation and the working
environment. Compressor units in an
extremely dirty and/or hostile
environment wil! require a greater
frequency of all maintenance checks.
NOTE: See "Operation" section for
the location of controls.
does not work properly, over-
pressurization may occur, causing
air tank rupture or an explosion,
1. Before starting compressor, pull
the ring on the safety valve to
make sure that the safety valve
operates freely. If the valve
is stuck or does not operate
smoothly, it must be replaced
with the same type of valve.
To Drain Tank
1. Set the On/Auto/Off lever to "Off"
and unplug unit.
2. PutI the regulator knob out and
turn counterclockwise to set the
outlet pressure to zero.
3. Remove the air tool or
accessory.
4. Pull ring on safety valve allowing
air to bleed from the tank until
tank pressure is approximately
20 psi. Release safety valve ring.
5. Drain water from air tank by
opening drain valve (counter-
clockwise) on bottom of tank.
condense in the air tank, If not
drained, water will corrode and
weaken the air tank causing a risk
of air tank rupture,
15-ENG A09711

6. After the water has been drained,
close the drain valve (clockwise).
The air compressor can now be
stored.
NOTE: If drain valve is plugged,
release a!I air pressure. The valve
can then be removed, cleaned, the
reinstalled.
Air Filter inspection and
Replacement
and cylinder smeeve are very hot.
Do not touch. AHow compressor to
cool prior to servicing.
A dirty air filter will not allow the
compressor to operate at full
capacity. Keep the air filter clean at
a!l times.
1. Remove the air filter and make
sure it is clean.
iMPORTANT: Do not operate
the compressor with the air filter
removed.
2. If dirty, rinse air filter with warm
water and squeeze dry.
3. Replace air filter.
NOTE: If the air filter is extremely
dirty it wilI need to be replaced. Refer
to the "Repair Parts" for the correct
part number.
Air Compressor Pump Intake
and Exhaust Valves
Once a year have a Trained Service
Technician check the air compressor
pump intake and exhaust valves.
A09711 16-ENG

AH maintenance and repair
operations not misted must be
performed by Trained Service
Technician,
Risk of Unsafe
Operation, Unit
cycles automatically when power
is on, When serv{cing, you may
be exposed to vomtage sources,
compressed air, or moving parts,
Before servicing unit unplug or
d}sconnect e_ectrica_ supply to
the a}r compressor, bmeedtank
of pressure, and allow the a}r
compressor to cool
To Replace or Clean Check
Valve
1, Release alI air pressure from air
tank. See "To Drain Tank" in the
"Maintenance" section.
2. Set the On/Auto/Off lever to "Off"
and unptug unit.
3. Using an adjustable wrench,
loosen outlet tube nut at air tank
and pump. Carefully move outlet
tube away from check valve.
5. Unscrew the check valve (turn
counterclockwise) using a 7/8"
open end wrench. Note the
orientation for reassembly.
6. Using a screwdriver, carefully
push the valve disc up and
down. NOTE: The valve disc
should move freely up and down
on a spring which holds the valve
disc in the closed position; if
not the check valve needs to be
cleaned or replaced.
Screwdriver
position
nothing is
visibBe,
In cBosedposition
disc is vieibie.
7. Clean or replace the check
valve. A solvent, such as paint or
varnish remover can be used to
clean the check valve.
8. Appty sealant to the check valve
threads. Reinstall the check valve
(turn clockwise).
9. Replace the pressure release
tube. Tighten nuts.
10. Replace the outlet tube and
tighten nuts.
11. Perform the Break-in Procedure.
See "Break-in Procedure" in the
"Operation" section.
Using an adiustable wrench,
loosen pressure relief tube nut
at air tank and pressure switch.
Carefully move pressure relief
tube away from check valve.
17- ENG A09711

To Replace Regulator
1= Release alI air pressure from air
tank, See "To Drain Tank" in the
"Maintenance" section=
2. Set the On/Auto/Off lever to "Off"
and unplug unit.
3. Remove the outlet pressure
gauge and quick connect (if
equipped) from the reguIator.
6. Assemble the regulator and
orient as shown.
NOTE: Arrow indicates flow of air.
Make sure it is pointing in the
direction of air flow.
4. Remove the regulator.
5. Apply pipe sealant tape to the
nipple, 7=
8=
Reapply pipe sealant to outlet
pressure gauge and quick
connect.
Reassemble outlet pressure
gauge and quick connect. Orient
outlet pressure gauge to read
correctly. Tighten quick connect
with wrench.
A09711 18= ENG

Before you store the air compressor,
make sure you do the following:
1, Review the "Maintenance"
section on the preceding
pages and perform scheduled
maintenance as necessary,
2, Set the On/Auto/Off lever to
"Off" and unpiug unit,
3, Turn the regulator
counterclockwise and set the
outlet pressure to zero,
4, Remove the air tool or
accessory.
5, PulI ring on safety valve alIowing
air to bleed from the tank untiI
tank pressure is approximately
20 psi, Release safety valve ring,
6, Drain water from air tank by
opening drain valve on bottom of
tank,
Risk of Bursting,
Water will
condense in the air tank, If not
drained, water will corrode and
weaken the air tank causing a risk
of air tank rupture,
7, After the water has been
drained, close the drain or drain
valve,
NOTE: If drain valve is plugged,
release all air pressure, The valve
can then be removed, cleaned, and
reinstalled,
8, Protect the electrical cord and
air hose from damage (such as
being stepped on or run over),
Wind them loosely around
the compressor handle, (If so
equipped)
9, Store the air compressor in a
clean and dry location,
19-ENG A09711

_Risk of Unsafe Operation, Unit cycles automatically when
power is on, When servicing, you may be exposed to
vomtage sources, compressed air, or mov{ng parts, Before servicing unit
unplug or disconnect emectricamsupply to the air compressor, bmeedtank
of pressure, and allow the air compressor to cool
PROBLEM CORRECTION
Excessive tank
pressure - safety
valve pops "Off".
Air Ieaks at
fittings.
Air leaks at or
inside check
valve.
Air leaks at
pressure switch
release valve.
Air leaks in air
tank or at air
tank welds.
CAUSE
Pressure switch does not
shut "Off" motor when
compressor reaches
"cut-out" pressure.
Pressure switch "cut-out"
too high.
Tube fittings are not tight
enough.
Check valve seat damaged.
Defective pressure switch
release valve.
Defective air tank.
Leaking seal.
Air leaks
between head
and valve plate.
Move On/Auto/Off lever to
the "Off" position, if the unit
does not shut "Off"
contact a Trained Service
Technician.
Contact a Trained Service
Technician.
Tighten fittings where air
can be heard escaping.
Check fittings with soapy
water solution. Do Not
Overtighten,
A defective check valve
results in a constant air leak
at the pressure release valve
when there is pressure in the
tank and the compressor is
shut "Off". Replace check
valve. Refer to the "To
RepIace or Clean Check
Valve" in the "Service and
Adjustment" section.
Contact a Trained Service
Technician.
Air tank must be replaced.
Do not repair the leak.
Do not drill into, wemd or
otherwise modify air tank
or it will weaken, The tank
can rupture or explode,
Contact a Trained Service
Technician.
A09711 20- ENG