DEWESOFT DS-CAM 600 Product manual

DS-CAM 600
TECHNICAL REFERENCE MANUAL
DS-CAM 600 V21-1
1

DS-CAM-600
TECHNICAL REFERENCE MANUAL
1. Table of contents
1. Table of contents 2
2. About this document 4
2.1. Legend 4
3. Key features 5
3.1. System Requirements 5
4. Technical data 6
4.1. Specification 6
4.2. Scope of supply 8
4.2.1. DS-CAM-600 camera versions 8
4.2.2. DS-CAM-600 Accessories 9
Illustration 2: Scope of supply for DS-CAM-600c. Scope of supply for the waterproof version has
ruggedized chassis and waterproof connector types. 9
4.3. Connections 9
4.3.1. Connectors and pinout 9
4.3.2. SIRIUS® connection example 10
4.3.3. KRYPTON® connection example 11
4.4. Resolutions / Framerates 13
5. Installation 14
5.1. DewesoftX® full installer 14
5.2. Manual installation 15
5.2.1. Required files 15
5.2.2. Step-by-step instruction 16
6. Troubleshooting guide 21
6.1. Reference list 25
7. Warranty information 26
7.1. Calibration 26
7.2. Support 26
7.3. Service/repair 26
7.4. Restricted Rights 26
7.5. Printing History 27
7.6. Copyright 27
7.8. Trademarks 27
8. Safety instructions 27
8.1. Safety symbols in the manual 27
8.2. General Safety Instructions 27
8.2.1. Environmental Considerations 28
8.2.2. Product End-of-Life Handling 28
8.2.3. System and Components Recycling 28
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DS-CAM-600
TECHNICAL REFERENCE MANUAL
2. About this document
2.1. Legend
The following symbols and formats will be used throughout the document.
Important
It gives you important information about the subject.
Please read carefully!
Hint
It gives you a hint or provides additional information about a subject.
Example
It gives you an example of a specific subject.
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DS-CAM-600
TECHNICAL REFERENCE MANUAL
3. Key features
The DS-CAM-600 is a high-speed Gigabit-Ethernet camera with following key data:
●Up to 600 FPS @ VGA (640x480) or 333 FPS @ 2048 x 1088
●Real-time data streaming with full resolution
●Monochrome (DS-CAM-600m), color (DS-CAM-600c) and color waterproof (DS-CAM-600cw)
version
●Power-over-Ethernet (PoE)
●Real-time JPEG compression
●Auto-white balance
●Triggered and free-run synchronization modes
●Adjustable shutter time
●Standard C-mount lens mounting
●Small compact form factor
●Rugged aluminium housing (high shock and vibration resistance)
The camera supports the high-performance industrial standard “GigE Vision”. The standard introduced
in 2006 provides a framework for transmitting high-speed video and related control over Ethernet
networks.
The benefits of the GigE Vision protocol are:
●High speed data transfer rates up to 1GBit/s (based on 1000Base-T),
●Connectible to every standard GigE Ethernet port,
●Cable lengths up to 100m.
DewesoftX® uses OptoStream SDK for communication with cameras that support GigE Vision standard.
Important
For best performance we recommend using a Core i5 CPU or higher performance and at least
4 GB RAM and internal SSD for storing data.
3.1. System Requirements
●1 Gigabit-Ethernet port
●High-performance PC (Core i5 CPU or better recommended, 4 GB RAM and high performance
SSD storage disc)
●DewesoftX®
●The latest OptoStream SDK
●Dewesoft GigE driver (cdv)
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TECHNICAL REFERENCE MANUAL
4. Technical data
4.1. Specification
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DS-CAM-600
Color option
Color
✓
Monochrome
✓
Color waterproof
✓
Optical specifications
Image sensor
CMOSIS CMV2000 2E5M1PP
Sensor type
CMOS
Resolution
Up to Full HD 1920x1080
FPS
333 FPS @ 2048x1088
600 FPS @ 640x480
Sensor size
2/3'' (12.7 mm diagonal)
Pixel size (in μm)
5.5 x 5.5
Dynamic range
60 dB
Shutter
Electronic Global Shutter
Shutter time
210 ns - 90 s
Autp-white balance
Color (DS-CAM-600c): ✓
Monochrome (DS-CAM-600m): X
Waterproof (DS-CAM-600cw): ✓
Picture compression
JPEG
Mechanical specifications
Operating temperature
0 .. +50°C
Operating humidity
25% - 80% (non-condensing)
Dimensions
94 (H) x 54 (W) x 65.5 (D) mm
3.70 (H) x 2.13 (W) x 2.22 (D) in
Lens mount
C-mount
Connectors
Gigabit Ethernet: RJ45, L00B4f
Conformity
CE
EN55022, class A
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-6
FCC Part 15, class A RoHS
GigE Vision 1.2

DS-CAM-600
TECHNICAL REFERENCE MANUAL
Illustration 1: Technical drawing of DS-CAM-600
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Power specifications
Supply voltage
Power-over-Ethernet (42-57V)
Power-over-Ethernet
✓
Power consumption
6 W

DS-CAM-600
TECHNICAL REFERENCE MANUAL
Illustration 2: L holder for camera mounting.
4.2. Scope of supply
4.2.1. DS-CAM-600 camera versions
The table below describes different variations of DS-CAM-600
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Type
Usage
DS-CAM-600c
Color
DS-CAM-600cw
Color waterproof
DS-CAM-600m
Monochrome

DS-CAM-600
TECHNICAL REFERENCE MANUAL
4.2.2. DS-CAM-600 Accessories
Illustration 2: Scope of supply for DS-CAM-600c. Scope of supply for the waterproof version has ruggedized chassis and
waterproof connector types.
4.3. Connections
4.3.1. Connectors and pinout
On the backside of the camera there are two connectors. One for the trigger input (4 pin 0B size lemo
-called “IO connector”) and the second one for the data transfer (standard RJ45 ethernet connector).
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Type
Usage
LENS-AZURE-1614MM
Azure 1614MM C-MOUNT lens
MOUNT-VERTICAL
L holder for perpendicular camera mounting
with 1x 1/4-20 UNC thread
CABLE-L00B4m-L00B4m-3m
Sync cable for camera synchronization
CABLE-UTP-CAT.6-1M
RJ45 CAT 6 cable, for data transfer to PC
Cable-CAT. 5E-SF-UTP-IP67-5m
Ethernet cable for PoE and data. IP67
connector at camera side.
POE-LAN-POWER-ADAPTER
PoE (Power over Ethernet) adapter with
EURO cable
CASE_XTRABAG 300
Carrying bag

DS-CAM-600
TECHNICAL REFERENCE MANUAL
Illustration 2: Connectors on DS-CAM-600
Illustration 3: IO connector pin-out (4-pin LEMO female)
Interface connector: EEG.00.304.CLL
Mating connector: FGG.00.304.CLAD27Z
Hint
Pin 3 and pin 4 are used for clocking the camera. Pins 1 and 2 are reserved for synching
multiple Dewesoft instruments!
4.3.2. SIRIUS® connection example
The picture below shows a typical camera connection with SIRIUS® (the top slice) and SIRIUS-SBOX (the
bottom slice) instrument is shown..
The camera has to be powered by RJ45 - PoE (Power over Ethernet), therefore a Power injector is
required (Gigabit-LAN port of computer → PoE injector → camera).
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Pin
Name
Description
1
-
Do not use
2
-
Do not use
3
CLK
4
GND

DS-CAM-600
TECHNICAL REFERENCE MANUAL
The second cable (L00B4m-L00B4m-xM) provides the trigger. It is connected to the SYNC port of the
SIRIUS® slice and IO connector on the DS-CAM-600. With this connection the camera frames will be in
perfect sync with the analog data acquired by DewesoftX®.
Hint
Even if the camera is connected, synching to other SIRIUS® devices is still possible, because
there are different pins used on the Sync-Connector for triggering/synching (see also IO
connector pinout).
Illustration 4: SIRIUS S-BOX with SIRIUS® slice on top, connected to the DS-CAM-600 (PoE injector in between)
4.3.3. KRYPTON® connection example
The picture below of a typical camera connection with KRYPTON® device, SYNC Junction and
KRYPTON-CPU is shown.
The camera has to be powered by RJ45 - PoE (Power over Ethernet), therefore a Power injector is
required (Gigabit-LAN port of computer → PoE injector → camera).
The second cable (L00B4m-L00B4m-xM) provides the trigger. It is connected to the SYNC port of the
SYNC Junction and IO connector on the DS-CAM-600. With this connection the camera frames will be in
perfect sync with the analog data acquired by DewesoftX® running on the Krypton CPU.
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TECHNICAL REFERENCE MANUAL
Illustration 5: KRYPTON® 3xSTG with Sync Junction and Krypton CPU on top, connected to the DS-CAM-600 (PoE injector in
between)
Hint
Even if the camera is connected, synching to other Dewesoft devices is still possible, because there
are different pins used on the Sync-Connector for triggering/synching (see also IO connector
pinout).
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TECHNICAL REFERENCE MANUAL
4.4. Resolutions / Framerates
STANDARD RESOLUTIONS
Hint
Results (FPS) should be considered only as approximate MAX values. It depends on the system
performance (CPU, JPEG compression, harddisk). We recommend to test cameras with your
setup at about 0.8*max_FPS and higher to find where corrupted image, frame loss or buffer
overrun will occur.
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Sensor type
CMV2000
Active pixels
2048 x 1088
Resolution
Active pixels
MAX. FRAME RATE
Full frame 2.2M
2048 x 1088
333 FPS
2K
2048 x 1080
336 FPS
HD 1080
1920 x 1080
336 FPS
SXGA
1280 x 1024
355 FPS
XGA
1024 x 768
471 FPS
HD 720
1280 x 720
502 FPS
SVGA
800 x 600
600 FPS
PAL
768 x 576
625 FPS
WVGA
752 x 480
748 FPS
VGA
640 x 480
748 FPS
QVGA
320 x 240
1460 FPS

DS-CAM-600
TECHNICAL REFERENCE MANUAL
5. Installation
5.1. DewesoftX® full installer
For DewesoftX® all the drivers come with the full installer, if you select the option “GigE camera driver”
during installation. To check if the drivers are installed, go to Options → Installed extensions and see if the
checkbox “GigE” is visible. If not, execute the full installer again, choose the Modify option and enable
the checkbox of GigE camera.
Illustration 6: Installation
The last DewesoftX® full installer can be downloaded here:
https://download.dewesoft.com/list/dewesoftx
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TECHNICAL REFERENCE MANUAL
Illustration 7: Installing GigE camera driver
5.2. Manual installation
5.2.1. Required files
OptoStream SDK for GigE Vision
●Go to https://download.dewesoft.com/list/plugins/ and download GigE package
●It includes the latest OptoStream SDK and Dewesoft driver for GigE Vision.
DewesoftX®
●Available from https://download.dewesoft.com/list/dewesoftx
Hint
You need to be logged into the Dewesoft website to download the latest development
versions of DewesoftX®.
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TECHNICAL REFERENCE MANUAL
5.2.2. Step-by-step instruction
1st step: Install OptoMotive_OptoStreamSDK
Note that you must be an administrator, not just a user with admin rights! Restart the PC after
installation is complete. After reboot be sure that “OptoStream GEM Filter Driver” is installed (picture 1)
under Local area Connection Properties.
Hint
Note that “Filter Driver” filters out all packets that are not GigE on hardware level, so the
camera will work much faster than without the filter.
Illustration 8: Installed OptoStreamViewer GEV Filter Driver.
2nd step: Connect camera to PC via Ethernet cable and PoE Power Injector in between
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TECHNICAL REFERENCE MANUAL
3rd step: Assigning IP address to camera
The DS-CAM-600 supports DHCP, so just set your computer's IP address to automatic and wait until the
IP is assigned. To test if the camera is working you can run OptoStreamViewer. By right-clicking on the
camera model you can also set IP to fix, if you prefer.
Illustration 9: OK, cameras can be used, close the OptoStreamViewer and start DewesoftX®.
Important
Avoid using OptoStreamViewer and DewesoftX® in parallel.
4th step
To enable the camera in DewesoftX® copy the file “GigECamera.cdv” into the Dewesoft Addons folder,
usually located in “C:\DewesoftX\Bin64\Addons64\GigeCam”.
5th step
Run the "Dewesoft DCOM Registration” to register the plugin.
Illustration 10: OK, cameras can be used, close the OptoStreamViewer and start DewesoftX®
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DS-CAM-600
TECHNICAL REFERENCE MANUAL
6th step
Start DewesoftX® and go to Options → Settings → Analog. For triggered mode (DewesoftX® is clocking
the camera), check if your device (such as DEWE-43 for example) is set to Automatic or Clock/Trigger:
Illustration 11: Options → Settings: Set device to Automatic (Standalone) or Clock/Trigger
7th step
Go to the GigE tab and set “Use trigger”.
Illustration 12: DewesoftX® hardware setup, add GigE.
“File format” should be set to “DVI” which is uncompressed DewesoftX® video format. The CPU will not
have enough power to additionally do the “live” compression. Depending on the measurement
duration, the video file can get very big. For compression after the measurement set the appropriate
compressor in “AVI file type for compression”. We recommend downloading the XVID codec. In Analysis
mode you can then select your datafile and click “AVI compress”.
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DS-CAM-600
TECHNICAL REFERENCE MANUAL
Illustration 13: AVI compress after measurement
8th step
Go to Ch. Setup, click the Video tab, click the Unused button to enable the video channel.
Illustration 14: DewesoftX® Channel setup → add Video
Hint
Ensure the firmware version of Dewesoft hardware is up to date, otherwise follow the
instructions of how to do it in the Updating firmware article.
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TECHNICAL REFERENCE MANUAL
9th step
Enter the channel setup. By now, already a picture should be shown.
Illustration 15: DewesoftX® video channel setup
●The shutter bar determines the light exposure duration (brightness).
●If the light is too dark, use the gain bar to increase brightness by software.
●The JPEG quality is inversely to the compression. 80% means good quality, low compression.
Illustration 16: Poor and good picture quality
●With the HDR option you are able to increase the dynamic from 60 up to 120dB if you have an
image with low dynamic range (e.g. only light grey and dark grey shapes).
●To improve the performance if using the camera on an Ethernet switch, use “Optimize for
switched network”
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