DEWESOFT DS-CAM-640c Product manual

DS-CAM-640c & 1100m
TECHNICAL REFERENCE MANUAL
DS-CAM-640c & 1100m V22-1

DS-CAM-640c & DS-CAM-1100m
TECHNICAL REFERENCE MANUAL
1. Table of contents
1. Table of contents 1
2. About this document 1
2.1. Legend 1
3. Key features 2
3.1. System Requirements 3
3.1.1 Basic configuration 3
3.1.2 Optimal configuration 3
4. Technical data 4
4.1. Specifications 4
4.2. DS-CAM-640c & DS-CAM-1100m Dimensions 6
4.3. Scope of supply 7
4.3.1. DS-CAM-640c & DS-CAM-1100m Scope of supply 7
4.3.2. DS-CAM-640c & DS-CAM-1100m Accessories 8
4.4. Camera pinouts 8
4.4.1. DATA CONNECTOR PINOUT 9
4.4.2. POWER CONNECTOR PINOUT 9
4.5. Connection examples 10
4.5.1. Stand-alone DS-CAM 10
4.5.2. SIRIUS with DS-CAM 11
4.5.3. SBOX, SIRIUS with DS-CAM 11
4.5.4. KRYPTON® connection example 12
4.5.5. Multi-camera solution 12
4.5. Resolutions / Framerates 13
5. Installation and start-up 14
5.1. DewesoftX® full installer 14
5.2. DewesoftX® partial installation 15
5.3. Manual installation 17
5.3.1. Required files 17
5.3.2. Adding GigE Addon 17
5.3.3. Installing GigE Addon 17
5.4. Step-by-step procedure for a first start-up 18
5.4.1. Install OptoMotive_OptoStreamSDK 18
5.4.2. Connect and power up 19
5.4.3. Assigning IP address to camera 19
5.4.4. Enable video 20
5.4.5. Preview and settings 21
6. Troubleshooting guide 22
6.1. No data in DewesoftX® camera setup 22
6.2. The GigE checkbox in Settings is missing 22
6.3. No picture shown, “No frames received” error 22
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6.4. Camera not found (not in OptoStreamViewer, not in DewesoftX®) 22
6.5. Camera “not found” 22
6.6. Change the IP address of the camera 23
6.7. GigE Vision client does not start, error message when starting 24
6.8. Cameras not working in DewesoftX® 24
6.9. Performance improvements 25
7. Warranty information 27
7.1. Calibration 27
7.2. Support 27
7.3. Service/repair 27
7.4. Restricted Rights 27
7.5. Printing History 27
7.6. Copyright 28
7.7. Trademarks 28
8. Safety instructions 29
8.1. Safety symbols in the manual 29
8.2. General Safety Instructions 29
8.2.1. Environmental Considerations 29
8.2.2. Product End-of-Life Handling 29
8.2.3. System and Components Recycling 29
8.2.4. General safety and hazard warnings for all Dewesoft systems 30
9. Documentation Version 33
10. List of Images 33
11. NOTES 34
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DS-CAM-640c & DS-CAM-1100m
TECHNICAL REFERENCE MANUAL
2. About this document
2.1. Legend
The following symbols and formats will be used throughout the document.
Important
It gives you important information about the subject.
Please read carefully!
Hint
It gives you a hint or provides additional information about a subject.
Example
It gives you an example of a specific subject.
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3. Key features
The DS-CAM-640c is a high-speed 10 Gigabit-Ethernet camera with the following key data:
●Up to 640 FPS @ VGA (640x480) & 8Bpp or 115 FPS @ 2048x1536 & 12Bpp
●Real-time data streaming with full resolution
●Color camera
●Real-time JPEG compression
●Adjustable & automatic shutter time
●Adjustable & automatic gain
●Auto-white balance
●PTP Synchronization
●Standard C-mount lens mounting
●Small form factor
●Rugged aluminum housing (high shock and vibration resistance)
The camera supports the high-performance industrial standard “GigE Vision 2.0”.
The benefits of the GigE Vision protocol are
●High-speed data transfer rates up to 10 GBit/s,
●Connectible to every standard GigE Ethernet port, switch with PTP support required if PTP
Synchronization is used.
●Cable lengths up to 100m.
DewesoftX® uses OptoStream SDK for communication with cameras that support the GigE Vision
standard.
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3.1. System Requirements
3.1.1 Basic configuration
●1x Gigabit-Ethernet port
●High-performance PC (Core i5 CPU or better recommended, 8 GB RAM and high-performance
SSD storage disc)
●DewesoftX® 2022.1 or newer
●GigE plugin V7.7 or newer
●The latest OptoStream SDK
●Dewesoft GigE driver (cdv)
3.1.2 Optimal configuration
●1x 10 Gigabit-Ethernet port
●High-performance PC (Core i7 CPU, 16 GB RAM, and high-performance M.2 SSD storage disc)
●Latest DewesoftX®
●The latest OptoStream SDK provided with a fresh installation of DewesoftX®
●Dewesoft GigE driver (cdv)
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4. Technical data
4.1. Specifications
System
DS-CAM-640c
DS-CAM-1100m
Computer requirements
Processor
Intel® Core™ i5; 4x 3.4 GHz; 8 threads
(Intel® Core™ i7; 8x 4.5 GHz; 16 threads)
Intel® Core™ i5; 4x 3.4 GHz; 8 threads
(Intel® Core™ i7; 8x 4.5 GHz; 16 threads)
Memory
8 GB (Reccommended 16 GB)
8 GB (Reccommended 16 GB)
Storage
High-performance SSD (M.2 SSD)
High-performance SSD (M.2 SSD)
Ethernet port
1x 1Gbit (1x 10Gbit)
1x 1Gbit (1x 10Gbit)
Software
DewesoftX® 2022.1 or newer
GigE plugin V7.7 or newer
The latest OptoStream SDK
DewesoftX® 2022.1 or newer
GigE plugin V7.7 or newer
The latest OptoStream SDK
Interfaces and options
Lens mount
C-mount
C-mount
Data Connector
M12 / 12 pins (SACC-CI-M12FS-8CON-L180-10G) to
RJ45
M12 / 12 pins (SACC-CI-M12FS-8CON-L180-10G) to
RJ45
Power Connector
M12 / 12 pins (SACC-CI-M12MS-12CON-L180) to
M12 / 12 pins (SACC-CI-M12MS-12CON-L180)
Synchronisation
SoftSync [1.5ms ±1 frame], PTP Ready
SoftSync [1.5ms ±1 frame], PTP Ready
Optical specifications
Type
Color
Monochrome
Image sensor
Sony IMX252
Sony IMX421 Gen3
Sensor type
CMOS
CMOS
Resolution
Up to 2048 px x 1536 px
Up to 1920 px x 1464 px
FPS
(Max interface speed)
200 FPS @ 2048x1536
300 FPS @ 1920x1080
520 FPS @ 800x600
640 FPS @ 640x480
400 FPS @ 1920x1464
540 FPS @ 1920x1080
900 FPS @ 800x600
1100 FPS @ 640x480
Sensor size
1/1.8′′'
2/3′′'
Scan Area
7,06 mm x 5,29 mm
8,71 mm x 6,59 mm
Pixel size (in μm)
3,45 μm (H) × 3,45 μm (V)
4,5 μm (H) × 4,5 μm (V)
Dynamic range
71 dB typical
71,5 dB typical
Shutter
Global Shutter
Global Shutter
Auto Functions
ExposureAuto
GainAuto with
BrightnessAutoPriority based on
BrightnessAuto ROI
ExposureAuto
GainAuto with
BrightnessAutoPriority based on
BrightnessAuto ROI
Picture compression
Baseline JPEG (ISO/IEC 10918-1)
Baseline JPEG (ISO/IEC 10918-1)
Power
Power supply
19,2 … 28,8 V DC
19,2 … 28,8 V DC
Power consumption
approx. 10,0 W @ 24 VDC and 216 fps
approx. 11.6 W @ 24 VDC and 411 fps
Environmental
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Operating Temperature
0 °C … +65 °C
@ T = Measurement Point
0 °C … +60 °C
@ T = Measurement Point
Storage Temperature
-10 °C … + 70 °C
-10 °C … + 70 °C
Humidity
10 % … 90 % non-condensing
10 % … 90 % non-condensing
IP rating
IP40 (with mounted lens and 10 GigE cable)
IP65/67 (with mounted tube and cable)
IP40 (with mounted lens and 10 GigE cable)
IP65/67 (with mounted tube and cable)
Physical
Dimensions
119 x 60 x 60 mm
4.68 x 2.36 x 2.36 in
119 x 60 x 60 mm
4.68 x 2.36 x 2.36 in
Weight
485 g
485 g
Rev: 1552392000
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4.2. DS-CAM-640c & DS-CAM-1100m Dimensions
Image 1. Technical drawing of DS-CAM-640c & DS-CAM-1100m
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4.3. Scope of supply
4.3.1. DS-CAM-640c & DS-CAM-1100m Scope of supply
Type
Name
Description
Optics
LENS-AZURE-1614MM
Azure 1614MM C-MOUNT lens
Cooling
HEAT-SINK-TYPE-A
Required for ambient temperatures above 30°C
Signal transfer
CABLE-GigE-M12X/RJ45-5.0m
5m M12X to RJ45 CAT6A signal cable
Power transfer
L1B2m-M1212-5m
5m M1212 to L1B2m power cable compatible with SIRIUS,
PS-120W-L1B2f-PHG power supply or
POWER-SPLITTER-1xL1B2m-5xL1B2f
Packaging
Carrying bag
Carrying bag with foam insert for transportation and storing
Image 2. Scope of supply for DS-CAM-640c & DS-CAM-1100m.
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4.3.2. DS-CAM-640c & DS-CAM-1100m Accessories
Type
Name
Description
IP Protection
DS-CAM-IP65-COVER
Camera IP65 lens cover consisting of Adapter and Tube for
mounting on DS-CAM-640c & 1100m
Combined length of 60mm
Power supply
PS-120W-L1B2f-PHG
AC/DC power supply adapter
Connectors: Lemo L1B2f-PHG,
Country wall socket
Power: 120 W (24 V @ 5 A)
Fits DS-CAM-640c, DS-CAM-1100m
Cable length: 3 m (1.5 m to adapter, 1.5 m from adapter)
Multi-camera power
splitter
POWER-SPLITTER-1xL1B2m-5xL1B2f
Power distribution box
Input connector: L1B2m
Output connector: 5x L1B2f
Maximum input current: 15 A
4.4. Camera pinouts
On the backside of the camera, there are two connectors. One for the Power cable and the second one
for the data transfer.
Image 3. Connectors on DS-CAM-640c & DS-CAM-1100m
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4.4.1. DATA CONNECTOR PINOUT
Image 4. IO connector pin-out (M12/12-pin a-coded)
Pin
Name
1
MX1+
2
MX1-
3
MX2+
4
MX2-
5
MX4+
6
MX4-
7
MX3-
8
MX3+
Camera connector: SACC-CI-M12FS-8CON-L180-10G
4.4.2. POWER CONNECTOR PINOUT
Image 5. IO connector pin-out (M12/12-pin a-coded)
Camera connector: SACC-CI-M12MS-12CON-L180
Pin
Name
1
Power Vcc
2
GND (Power)
3
IN1 (Line0)
4
OUT1 (Line4)
5
IN2 (Line1)
6
OUT2 (Line5)
7
OUT3 (Line6)
8
RS232 TxD (Line2)
9
OUT4 (Line7)
10
RS232 RxD (Line3)
11
GND (IO)
12
Power (IO)
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4.5. Connection examples
Examples below will show typical configurations for DS-CAM-640c & DS-CAM-1100m. Keep in mind that
the synchronization between other devices is done by SoftSync with a precision of 1,5 ms +- 1 frame.
4.5.1. Stand-alone DS-CAM
The most basic of configurations is a single camera or multiple cameras connected to a PC.
Image 6. Single-camera connected to PC
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4.5.2. SIRIUS with DS-CAM
A simple SIRIUS-based measurement system coupled with DS-CAM video acquisition
Image 7. A basic system with a camera SIRIUS and PC
4.5.3. SBOX, SIRIUS with DS-CAM
In this configuration, a SIRIUS Data Acquisition Device is used connected to an SBOX. The DS-CAM is
connected to the SBOX over one of its two LAN ports. In such configuration, power can be provided
either from SIRIUS PWR Out, as then the camera is the last device in the daisy chain, or from SBOX PWR
Out, if you supply the SIRIUS from a different source.
Image 8. SBOX based system with SIRIUS and DS-CAM
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4.5.4. KRYPTON® connection example
The KRYPTON rugged configuration is not much different from a typical SIRIUS configuration, but in this
case, we recommend also using DS-CAM-IP65-COVER for added protection.
Image 9. KRYPTON-based system
4.5.5. Multi-camera solution
Image 10. Configuration with multiple cameras over a switched network
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4.5. Resolutions / Framerates
MODEL
DS-CAM-640c
DS-CAM-1100m
Sensor type
Sony IMX252
Sony IMX421 Gen3
Active pixels
2048 x 1536
1920 x 1464
Max-Frame rate
200 FPS
400 FPS
LIST OF STANDARD RESOLUTIONS AND FRAMERATES
CAMERA Model
DS-CAM-640c
DS-CAM-1100m
Resolution
Active pixels
MAX. FRAME RATE
QXGA
2048 x 1536
138 FPS
/
1920 x 1464
200 FPS
150 FPS
Full HD
1920 x 1080
200 FPS
195 FPS
HD ready
1280 x 720
330 FPS
380 FPS
XGA
1024 x 768
415 FPS
490 FPS
SVGA
800 x 600
520 FPS
690 FPS
VGA
640 x 480
640 FPS
1100 FPS
QVGA
320 x 240
1150 FPS
1900 FPS
Maximum Frame rate measurements were done @8bit resolution with 85% JPEG compression on a 1Gbit LAN connection. Bigger
values could be reached with either more JPEG compression or 2,5 Gbit Lan.
Hint
Results (FPS) should be considered only as approximate MAX values. It depends on the system
performance (CPU, JPEG compression, hard disk). We recommend testing cameras with your
setup at about 0.8*max_FPS and higher to find where corrupted image, frame loss, or buffer
overrun will occur.
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5. Installation and start-up
Hint
If you encounter any issues refer to the GigE Camera’s Recommended Ethernet Settings in the
DewesoftX online manual. Disabling unneeded options and filters and adjusting Jumbo
packets & Receive Buffer size might solve your issues.
5.1. DewesoftX® full installer
If you run a fresh full installation of DewesoftX® all the drivers come preinstalled. In this situation, you
can skip to chapter 5.4. Step-by-step procedure for a first start-up.
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5.2. DewesoftX® partial installation
If you already have a version of DewesoftX® check if the drivers are installed by running DewesoftX®
and going to Options →Installed extensions. Check if the “GigE” Extension is present and if the version
is 7.6 or more.
If not, update DewesoftX® on Options →Check for updates… or execute the full installer again. When
the installer starts up choose the Modify option and proceed to the next step.
Image 11. Modification of installation
When the setup prompts to select features, enable the checkbox for the GigE camera and at this point
also check the state of the OptoStream GEV Filter. Select it for installation if not previously installed.
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Image 12. Installing GigE camera driver and OptoStream GEV Filter
The last DewesoftX® full installer can be downloaded here:
https://download.dewesoft.com/list/dewesoftx
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5.3. Manual installation
5.3.1. Required files
OptoStream SDK for GigE Vision
●Go to https://download.dewesoft.com/list/plugins/ and download the GigE package
●It includes the latest OptoStream SDK and Dewesoft driver for GigE Vision.
●When manually installing OptoStream SDK, Note that you must be an administrator, not just a
user with admin rights!
DewesoftX®
●Available from https://download.dewesoft.com/list/dewesoftx
Hint
You need to be logged into the Dewesoft website to download the latest development versions
of DewesoftX®.
5.3.2. Adding GigE Addon
To enable the camera in DewesoftX® copy the file “GigECamera.cdv” into the Dewesoft Addons folder,
usually located in “C:\DewesoftX\Bin64\Addons64\GigeCam”.
5.3.3. Installing GigE Addon
Run the "Dewesoft DCOM Registration” to register the plugin.
Image 13. Example of DCOM Addons Registration
OK, cameras can be used, close the OptoStreamViewer and start DewesoftX®
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