DFK INTIMIDATOR XD 4 User manual

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INSTALLATION INSTRUCTIONS
INTIMIDATOR
XD 4

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
2
SAFETY INSTRUCTIONS
Warning: Failure to heed all safety and operating instructions and
warnings regarding use of this product can result in serious bodily injury.
READ PROPERLY COMPLETE ASSEMBLY INSTRUCTIONS BEFORE
STARTING OF ASSEMBLY
Install all parts indicated in assembly instructions. Failure to fully assemble
product before use could result in personal injury.
Assembly of product requires use of hand or power tools.
If you are not experienced in using these types of tools,
have product dealer do the install for you.
Some parts contain sharp edges, wear protective gloves if necessary.
Always keep your assembly area clean, uncluttered and well lit.
Keep visitors and children a safe distance away from the assembly area. Visitors
should wear the same safety equipment described under.
Never operate your UTV with the cab doors open. Failure to properly latch the
doors before moving the vehicle could result in serious injury.
Dress for safety. DO NOT wear loose clothing, gloves, neckties or jewelry if
using power tools to assemble this product.
Insert all nut covers after you finish installation.
Never drive your UTV with the cab front window in open position.
Failure to properly latch/lock front window before driving the vehicle could result
in serious injury.
Please be careful not to break the plastic washers, if you’re tightening screws with
plastic washers use max torque of 3.7 foot-pound force (5 Nm)!!!

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
3
WARNING: For safety purposes, if the DFK Cab doors are removed, it is
mandatory that the OEM manufactured Half Doors or Nets are
REINSTALLED before operating the vehicle.
MAINTENANCE AND CLEANING
To clean polycarbonate surface use soapy water solution or other subtle means.
Dirt and dust wash by gently water stream and swipe only with wet or damp
means in the direction from top to bottom.
The recommended frequency of cleaning of polycarbonate part
is about 1 time per month or according to the actual degree of pollution.
Do not use detergents that could scratch the surface plates.
(abrasives, harsh fabrics, etc.)
Do not use solvents or alkaline detergents or cleaners with ammonia
(ammonium hydroxide).
Do not remove the impurities from the surface of the razor blades or other sharp
items.
Do not clean cab when the polycarbonate plates are heated by the sun.
Do not use the squeegee, it could be scratched surface plates.
Do not clean the water current strength greater than 50 bar (WAP)
The manufacturer is not responsible for scratching the surface in case of failure to
comply with the above instructions.
All bolted connections of cab must be by user at regular intervals checked and
tightened.

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
4
TOOLS NEEDED
Not included
Ratchet handle Socket beg 17 mm Socket beg 13 mm
(0,67 in) (0,51 in)
For tightening straps
Socket beg 8 mm
Metric wrench 13mm,
1
7
mm
Utility knife
(0,31 in)
Hex key 5mm, 6 mm and
8mm
Hole saw 76 mm Drill ø 2,5-4mm
(3 in) ( 0,1- 0,16 in)

INTIMIDATOR
XD 4
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DFK AMERICA INC.
[phone]
5
Drill ø 8mm Drill ø 12 mm Drill ø 21mm
(0,31-0,33 in) (0,5 in) (0,83 in)

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
6
PREPARATION FOR INSTALLATION:
Uninstall all additional systems from the roller cages (work lights, rear mirrors, drink holders etc.)
Uninstall the safety nets from the UTV’s body and roller cage. Don’t cut nets, you can use these in future.

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
7
CAB PREVIEW

INTIMIDATOR
XD 4
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DFK AMERICA INC.
[phone]
8
LEFT DOOR BASE + RIGHT DOOR BASE
Uninstall the originall screw (in red circle) from the UTV’s body and save these carefully.

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
9
Place the right door base onto the roller cage to correct position.

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
10
Fix the door base with the UTV’s body by original screw and incuded washers.

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
11
Adjust the door base to best position gently.

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
12
Place the right door base upper holder onto the door base and onto the roller cage.

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
13
Fix the holder with the base to the roller cage by screws, washers, nuts and covers.

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
14
Place the door base holder “Ω” onto the door base and onto the roller cage.

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
15
Fix the door base with the holder to the roller cage by screws, washers, nuts and covers.

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
16
Place the door base middle right holder onto the door base and onto the roller cage.

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
17
Fix the door base with the holder to the roller cage by screws, washers, nut and covers.

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
18
Place the base upper holder onto the door base and onto the roller cage.

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
19
Fix the holder with the base to the roller cage by screw, washer, nut and cover.

INTIMIDATOR
XD 4
FOR ALL TECHNICAL QUESTIONS, PLEASE CALL
DFK AMERICA INC.
[phone]
20
The left door base installation is similar with the right door base, just repeat previous steps with left parts.
Tighten all nuts and screws on door base assemblies hard.