Club Car CARRYALL 2 XRT Configuration guide

2001 OWNER’S MANUAL
SUPPLEMENT FOR THE
CARRYALL 2 XRT VEHICLE
SUPPLEMENTTOTHE 2001 CARRYALL
GASOLINE VEHICLE OWNER’S MANUAL
The following pages are supplemental to the 2001 Carryall Utility Gasoline Vehicle Owner’s Manual. This
supplement documents only those sections of the manual requiring changes or additions describing features
and procedures specific to the 2001 Carryall 2 XRT model vehicle. All other information in the Owner’s
Manual pertaining to the Carryall 2 vehicle applies to the Carryall 2 XRT model as well. The placement of
sections in this supplement corresponds to the placement of sections in the manual. If you do not have a
2001 Carryall Utility Gasoline Vehicle Owner’s Manual, you may obtain one from your Club Car dealer or
distributor.
This supplement includes installation instructions for the following:
• Rear fenders
• Wheel and tire assemblies
Supplement Part No. 102189813
Print Code 0800B00000

Notice
2 2001 Carryall 2 XRT Owner’s Manual Supplement
NOTICE
This supplement should be used in conjunction with the 2001 Carryall Utility GasolineVehicle Owner’s Manual.
This manual contains proprietary information that is protected by copyright. All rights are reserved.No part of
this supplement may be photocopied, reproduced, or translated to another language without the written con-
sent of Club Car, Inc. Club Car is not liable for errors in this supplement or for incidental or consequential
damages that result from the use of the material in this supplement.
The information contained in this document is subject to change without notice.
Club Car reserves the right to make design changes to either gasoline or electric vehicles without obligation
to make these changes on units previously sold.
The Club Car Limited Warranty for Carryall 2 XRT vehicles appears at the end of the Owner’s Manual. No
other warranties, express or implied, are contained herein.Please complete and return the warranty registra-
tion card included in the Owner’s Manual.
These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500
for low-speed vehicles, and are not designed or equipped for use on public streets, roads, or highways.
This supplement effective July 24, 2000
©2000 Club Car, Inc.
TABLE OF CONTENTS
Safety Details ............................................................................................................................................. 3
Vehicle Feature Identification ..................................................................................................................... 4
Pre-Operation Checklist ............................................................................................................................. 6
Controls and Indicators .............................................................................................................................. 6
Driving Instructions .................................................................................................................................... 6
Loading and Unloading .............................................................................................................................. 6
Towing with the Vehicle .............................................................................................................................. 6
Tire Specifications ..................................................................................................................................... 6
Electric Winch Accessory .......................................................................................................................... 7
Vehicle Specifications ................................................................................................................................ 7
Rear Fender Installation ............................................................................................................................. 9
Wheel and Tire Installation ........................................................................................................................ 11

Safety Details
2001 Carryall 2 XRT Owner’s Manual Supplement 3
SAFETY DETAILS
See the 2001 Carryall Utility GasolineVehicle Owner’s Manual for complete safety details.
• THIS SUPPLEMENT AND THE 2001 CARRYALL UTILITY GASOLINE VEHICLE OWNER’S MANUAL
SHOULD BE READ COMPLETELY BEFORE ATTEMPTING TO OPERATE OR SERVICE THE
VEHICLE. FAILURE TO HEED THE WARNINGS OR FOLLOW THE INSTRUCTIONS IN THIS
SUPPLEMENT AND IN THE MANUAL COULD RESULT IN PROPERTY DAMAGE, SEVERE
PERSONAL INJURY, OR DEATH.
WARNING

Vehicle Feature Identification
4 2001 Carryall 2 XRT Owner’s Manual Supplement
CARRYALL 2 XRTVEHICLE
•Vehicle rated capacity - 900 lbs. on level surface only.
Weight to include passengers, cargo bed load, and
gross trailer weight. See Owner's Manual.
•Maximum cargo load - 500 lbs. Weight to include cargo
bed load and gross trailer weight.
•Maximum trailer hitch tongue weight - 150 lbs.
•Cargo should be evenly spread over the floor of the
cargo bed as far forward as possible and secured.
•For vehicle stability, when fully loaded, drive slowly
and avoid stopping on or backing down steep hills.
•Avoid top heavy loads. See Owner's Manual.
•When driving on uneven terrain or down steep hills,
reduce speed and load.
VEHICLE
LOADING
ReadOwner'sManual
andwarningsondash. CCI 102006701
WARNING
STAY CLEAR
CRUSH AREA
CCI 101609401
OPERATING INSTRUCTIONS
• Read Owner's Manual and safety warnings located on dash panel prior to driving.
• Study and understand controls.
• Make sure wheels are turned in desired direction.
• Turn key to “ON” position and be sure nothing is in your path.
• While vehicle is stopped, select direction by placing
shift lever or switch in desired position:
F – Forward N – Neutral R – Reverse (Buzzer will sound)
• Vehicle will start moving when accelerator pedal is depressed.
• Slowly depress accelerator pedal to increase speed. Park brake will
release when accelerator pedal is depressed.
• To stop, release accelerator pedal and depress brake pedal.
• After stopping, firmly depress park brake until it locks.
• Place forward and reverse switch in neutral position.
Turn key “OFF” and remove key when not in use.
CCI 101621601
OFF ON
Riding in cargo bed
can cause severe injury
or death.
Do not ride in cargo bed.
WARNING
CCI 101553901
WARNING
L
A
T
C
H
0
P
E
N
Crush area.
Can cause severe injury.
Stay clear when closing bed.
CCI 101543701
WARNING
UNDER
16 YOUNG DRIVERS INCREASE CHANCE OF DEATH
CCI 102075801
•Young drivers may not be able to control vehicle. • No drivers younger than 16 years old.
• Before using vehicle, read operating instructions.
• Remain seated and hold on to seat handle while moving.
• Do not start vehicle until all occupants are seated.
•Two (2) persons per seat maximum.
• Operate from driver side only and not on public roads.
• Keep entire body inside vehicle while moving.
• Drive slowly in turns and straight up and down slopes.
• Do not leave children unattended on vehicle.
• Never operate under the influence of alcohol or drugs.
• Use brakes to reduce speed when coasting downhill.
• Never stand in front of or behind vehicle. CCI 1019606-01
WARNING
ROLLOVER OR FALLING OFF MAY CAUSE DEATH.
OIL WARNING LIGHT
DRIVER/PASSENGER
WARNING DECAL
FUEL / HOUR
GAUGE
KEY SWITCH
SERIAL
NUMBER
CRUSH AREA
DECAL
OPERATING INSTRUCTIONS
BED LATCH
WARNING DECAL
VEHICLE LOADING DECAL
BRAKE
PEDAL
ACCELERATOR
PEDAL
PARK BRAKE
PEDAL
DIRECTIONAL
ARROW ON TIRE
BED LOAD
WARNING DECAL
UNDERAGE WARNING DECAL

Vehicle Feature Identification
2001 Carryall 2 XRT Owner’s Manual Supplement 5
FEATURE IDENTIFICATION
KEEP CLEAR
Rotating parts
HOT
manifold & muffler
CAN CAUSE SEVERE INJURY
CCI 101960501
WARNING
• GASOLINE EXPLOSION / FIRE.
• CAN CAUSE SEVERE INJURY OR DEATH.
• NO SMOKING, SPARKS, OR OPEN FLAME.
• STOP ENGINE, ALLOW TO COOL BEFORE REFUELING.
• TURN FUEL VALVE ( ) ON DURING OPERATION.
( ) OFF DURING STORAGE OR TRANSPORT.
CCI 101547601
WARNING
CCI 101915201
Negativeframeground. Can cause severeinjury.
Donotcontact positive (+)batterypostorcableto frame.
Disconnectnegativebattery lead first.
Excessivespeed.
Cancausesevereinjury or death.
Donottamperwith engine governor adjustment.
WARNING
WARNING
MAXIMUM TONGUE
WEIGHT - 150 lbs.
CCI 1011553
NOTICE
WINCH CABLE FRACTURE COULD RESULT
IN SERIOUS INJURY OR DEATH.
• Do not use winch while persons are seated on the vehicle.
• Use remote operation switch for winch control.
• Stand to the side and away from the vehicle to operate winch.
• Read winch operator manual before operating winch.
WARNING
SVP146301
FNR
FORWARD - REVERSE
LEVER
FORWARD/REVERSE
HANDLE
CHOKE
FUEL SHUT-OFF
VALVE
BED LATCH
ROTATING PARTS AND
HOT MANIFOLD DECAL
(ON STARTER/GENERATOR
AND ENGINE)
GASOLINE WARNING DECAL
(ON FRAME)
FRAME GROUND
AND GOVERNOR WARNING DECAL
(ON FRAME)
TRAILER HITCH
DECAL
(ON SEAT SUPPORT PANEL)
WINCH CABLE WARNING
DECAL
(FOR VEHICLES WITH WINCH ACCESSORY)

Pre-Operation Checklist
6 2001 Carryall 2 XRT Owner’s Manual Supplement
PRE-OPERATION CHECKLIST
• Warning Decals: Check to be sure all warning and operation decals are in place. See pages 4 and 5 of
this supplement.
• Tires: Check for proper tire pressure. See Tire Specifications in this supplement.
See the Owner’s Manual for remaining checklist items before test-driving the vehicle.
PERFORMANCE INSPECTION
• Governor: Check maximum speed of vehicle.The Carryall 2 XRT should operate at 15-17 mph (24-27
km/h) on a level surface.
See the Owner’s Manual for complete performance inspection procedures.
DRIVING INSTRUCTIONS
CONTROLS AND INDICATORS
Controls for the Carryall 2 XRT vehicle are the same as described in the Owner’s Manual for the Carryall 2 vehicle.
LOADING AND UNLOADING
Center and secure cargo as far forward as possible in the cargo bed. Do not overload the vehicle. The total
capacity of the vehicle is 900 lb. (409 kg) for the Carryall 2 XRT.This includes all passengers, the load in the
cargo bed, and the sum of the gross weight and tongue weight of a trailer.Maximum sum of the gross weight
and tongue weight of trailer is 500 lb. (227 kg).The tongue weight of any trailer should never exceed 150 lb.
(68 kg).
TOWING WITH THEVEHICLE
Total vehicle capacity, including tow vehicle load and gross trailer weight, must not exceed 900 lb.(409 kg) for the
Carryall 2 XRT.
TIRE SPECIFICATIONS
Recommended tire pressure for the Carryall 2 XRT off-road tire is 14-18 psi (97-124 kPa).
Recommended tire pressure for the Carryall 2 XRT turf tire is 18-20 psi (124-138 kPa).
• NO ONE UNDER THE AGE OF 16 YEARS SHOULD BE ALLOWED TO DRIVE THE VEHICLE.
• NEVER ATTEMPT JUMPS.
SEE OWNER’S MANUAL FOR ALL OTHER DRIVING INSTRUCTION WARNING STATEMENTS.
• DO NOT EXCEED THE RATED CAPACITY OF THE VEHICLE. OVERLOADING CAN AFFECT
VEHICLE HANDLING OR CAUSE COMPONENT FAILURE, RESULTING IN LOSS OF CONTROL OF
VEHICLE AND POSSIBLE SEVERE PERSONAL INJURY.
SEE OWNER’S MANUAL FOR ALL OTHER LOADING AND UNLOADING WARNING STATEMENTS.
WARNING
WARNING

Electric Winch Accessory
2001 Carryall 2 XRT Owner’s Manual Supplement 7
ELECTRICWINCH ACCESSORY
If your vehicle is equipped with an electric winch, read and follow all manufacturer safety warnings and
instructions in the winch operator manual, as well as the following WARNING and CAUTION statements.
Make sure a winch warning decal is affixed to the vehicle on the seat support panel next to the receptacle for
the remote operation switch. SeeVehicle Feature Identification on pages 4 and 5.
The winch kit available from Club Car includes a remote operation switch which enables the operator to move
away from the vehicle and cable.
VEHICLE SPECIFICATIONS
• BEFORE BEGINNING A WINCH OPERATION:
- TURN KEY SWITCH OFF , PUT FORWARD/REVERSE HANDLE IN NEUTRAL , AND ENGAGE
THE PARKING BRAKE.
- DO NOT USE WINCH WHILE PERSONS ARE SEATED ON THE VEHICLE.
- STAND TO THE SIDE AND AWAY FROM THE VEHICLE TO OPERATE WINCH.
• USE OF THE WINCH FOR AN EXTENDED PERIOD OF TIME COULD DISCHARGE THE
BATTERY. KEEP WINCH OPERATIONS AS SHORT AS POSSIBLE, AND RUN THE ENGINE
AFTER THE WINCH OPERATION TO RECHARGE THE BATTERY.
SPECIFICATIONS
POWER SOURCE
Gasoline
Engine: 4-cycle OHV, 351-cc, 11-hp rated, single-cylinder,
air-cooled, with pressure lubrication system.
•
Fuel System: Side-draft carburetor with float bowl, fixed jets, fuel filter, and impulse fuel pump. •
Governor: Automatic ground-speed sensing, internally geared in unitized transaxle. •
Ignition: Transistor electronic ignition with electronic RPM limiter. •
UnitizedTransaxle: Fully synchronized forward and reverse with neutral (11.8:1 forward, 17.1:1 reverse). •
Electrical System: 12 volt, 500 cca at 0 °F (-17.8 °C), 650 at 32 °F (0 °C).105-minute reserve capacity and 35-amp
charging capacity.
•
Torque Converter: Automatic, variable-speed, dry type. •
STEERING/SUSPENSION/BRAKES
Steering: Self-adjusting rack and pinion. •
Suspension: Front and rear multi-leaf springs with dual hydraulic shocks. •
Brakes: Mechanical brake cable system to manually adjusted drum brakes on each wheel.
Park brake releases automatically. Self-adjusting multi-latch ratchet and pawl. •
BODY CHASSIS
Frame/Chassis: Twin I-Beam welded aluminum. •
Side and Rear Body: All aluminum. •
Front Body: ArmorFlex
®
.•
Front Body Finish: Matched paint finish over molded-in color. •
Tires: Heavy Duty All Terrain: tubeless, 6-ply rated.
Turf: tubeless, 4-ply rated. 22 x 11.00 x 10 in. 23 x 10.50 x 12 in.
Specifications continued on next page.
WARNING
CAUTION

Vehicle Specifications
8 2001 Carryall 2 XRT Owner’s Manual Supplement
NOTE: CLUB CAR, INC. RESERVES THE RIGHT TO CHANGE SPECIFICATIONS AND DESIGN OF EITHER GASOLINE OR
ELECTRIC VEHICLES AT ANY TIME WITHOUT NOTICE AND WITHOUT OBLIGATION TO MAKE THESE CHANGES ON
UNITS PREVIOUSLY SOLD.
SEATING CAPACITY/FUEL CAPACITY
Standard Seating Capacity: 2
FuelTank: 7 gallons (26.5 liters), unleaded gasoline only. •
DIMENSIONS/WEIGHT
Overall Length: 120.4 in. (305 cm)
OverallWidth: 51.3 in. (130 cm)
Overall Height: At steering wheel. 51.1 in. (129 cm)
Overall Height: At light bar. 75.3 in. (191 cm)
Wheelbase: 78.5 in. (199 cm)
Ground Clearance: Under differential. 6.4 in. (16 cm)
FrontWheelTread: 36.5 in. (92 cm)
RearWheel Tread: 41.3 in. (104 cm)
Weight: Gasoline-powered vehicle (dry). 910 lb. (413.6 kg)
Forward Speed: 15 - 17 mph (24.1 - 27.4 km/h)
Governed RPM: 2900 ± 30
Curb Clearance Circle: (diameter) 21 ft.-8 in. (660 cm)
Turning Radius: (per SAE J 695) 130 in. (330 cm)
Load Bed Height: 29.8 in. (75 cm)
Load Bed Size: Box bed inside dimensions. 48.8 x 49.8 x 10.9 in. (124 x 126 x 28 cm)
(15.3 cubic feet)
Floorboard Height: 16.0 in. (40 cm)
Vehicle Rated Capacity: (level surface only) 900 lb. (409 kg) Total Capacity
500 lb. (227 kg) Bed Capacity
Seat Height: At seat bottom. 28.0 in. (71 cm)
SPECIFICATIONS

Rear Fender Installation
2001 Carryall 2 XRT Owner’s Manual Supplement 9
REAR FENDER INSTALLATION
1. Unload the cargo bed.
2. Open the cargo bed and engage the prop rod.
Figure 1 Install Hardware in Fender Hole
• USE CAUTION WHEN WORKING UNDER BED. BE SURE PROP ROD IS SECURE. OTHERWISE
THE BED COULD FALL, RESULTING IN SEVERE PERSONAL INJURY OR DEATH.
2
2
3
1
WARNING

Rear Fender Installation
10 2001 Carryall 2 XRT Owner’s Manual Supplement
3. Position a fender in the vehicle, align the hole in the fender with the slot in the frame as shown and install
bolt (1), flat washers (2), and locknut (3) (Figure 1) .Finger-tighten only at this time.
4. Make sure fender is correctly aligned in the vehicle.
4.1. Make sure outer fender rib is flush with the inside surface of the upper side panel (Figure 2) .
4.2. Move fender as far forward as possible. There should be no gap between the fender and side
panel (Figure 2) .
5. Drill three 5/16 inch holes through the fender using existing frame holes as guides (Figure 2) .
6. Install bolt (1), large flat washers (2), and locknut (3) at top hole as shown (Figure 2) .Tighten mounting
hardware at both upper holes to 35 in-lb (4.0 N·m).
7. Install bolt (1), large flat washer (2), small flat washer (4) and locknut (3) in both forward-facing holes in
frame and fender (Figure 2) . Tighten to 35 in-lb (4.0 N·m).
8. Repeat steps 3 - 7 for the other rear fender.
9. Lower cargo bed.
Figure 2 Drill Additional Mounting Holes
2
2
3
21
34
1
Before drilling holes,
move fender as far
forward as possible.
Do not allow any gap
between fender and
side panel.
FENDER RIB
UPPER
SIDE PANEL

Wheel and Tire Installation
2001 Carryall 2 XRT Owner’s Manual Supplement 11
WHEEL ANDTIRE INSTALLATION
Unlike other Club Car Carryall vehicles, the Carryall 2 XRT’s front and rear wheels are NOT interchangeable.
The rear wheels have a different offset than do the front wheels;The rear wheels must be installed with the
deeper offset facing out.
A rectangular sticker on each wheel designates its correct location on the vehicle.
LF —Left Front (driver side)
RF—Right Front (passenger side)
LR—Left Rear
RR—Right Rear
Standard Carryall 2 XRT tires (off-road) are directional and must be installed according to the directional arrow
mark on each tire, (arrow must indicate forward rotation of tire) or tread performance will be severely compro-
mised.The optional turf tire is not directional, and installation is dictated only by correct wheel position, not tire
direction.
1. Slightly loosen the lug nuts on all four wheels.
2. Raise one end of the vehicle until the tires are off the ground by approximately six inches. See follow-
ingWARNING.
3. Remove the lug nuts and the wheel.
4. Install the correct wheel and tire assembly and tighten lug nuts (using a crisscross pattern) until they
are snug. Arrow must indicate forward rotation of tire .
5. Repeat steps 3 and 4 for the other side of the vehicle.
6. Lower the vehicle to the ground and finish tightening lug nuts (using a crisscross pattern) to 55 ft-lb.
(74.6 N·m).
7. Repeat steps 2-6 for the other end of the vehicle.
•UPON VEHICLE DELIVERY, THE SHIPPING WHEEL AND TIRE ASSEMBLIES MUST BE REPLACED
BY THE STANDARD XRT WHEEL AND TIRE ASSEMBLIES, WHICH ARE DELIVERED IN THE
VEHICLE CARGO BED.
•DO NOT REMOVE THE WARNING TAG ATTACHED TO THE STEERING WHEEL UNTIL THE
SHIPPING WHEEL AND TIRE ASSEMBLIES HAVE BEEN REPLACED BY STANDARD XRT WHEEL
AND TIRE ASSEMBLIES.
•LIFT ONLY ONE END OF A VEHICLE AT A TIME. BEFORE LIFTING, SET THE PARK BRAKE WHEN
LIFTING THE FRONT OF THE VEHICLE , UNLOAD THE CARGO BED,AND CHOCK THE WHEELS
THAT REMAIN ON THE FLOOR. USE A SUITABLE LIFTING DEVICE (CHAIN HOIST OR
HYDRAULIC FLOOR JACK) WITH 1000 LB. (454 KG) MINIMUM LIFTING CAPACITY. DO NOT USE
LIFTING DEVICE TO HOLD VEHICLE IN RAISED POSITION. ALWAYS USE APPROVED JACK
STANDS OF PROPER WEIGHT CAPACITY TO SUPPORT VEHICLE.
NOTE
WARNING