Diamond DCS9 User manual

Mod: DCS9
Production code: TT820BE
04/2013

ASSEMBLY INSTRUCTIONS Page 1
TABLE OF CONTENTS
Chapter 1 ASSEMBLING THE
DETERGENT DISPENSER
Chapter 2 ASSEMBLING THE ADDITIONAL RINSING PUMP
Chapter 3 ASSEMBLING THE DRAINING PUMP
Chapter. 4 DISCHARGE PUMP FITTING INSTRUCTIONS ON B 270 AND MODELS
WITHELECTROMECHANICAL CONTROLS
page 2
page 5
page 9
page 12

Page 2 ASSEMBLY INSTRUCTIONS
CHAPTER 1 ASSEMBLING THE DETERGENT DISPENSER
Assembling should be performed by skilled personnel
OPERATIONS:
1. Disconnect the power supply (through the wall
switch) before performing any operation.
2. Remove the machine front panel by removing
the two fastening screws “A” on the frame in the
lower side of the machine.
3. Insert the detergent inlet junction by removing
the rubber plug into the special hole in the tank,
on the left side.
1
2
3
A

ASSEMBLY INSTRUCTIONS Page 3
4. Fasten the measuring device on the front frame,
using the special holes and fastening screws.
5. Connect the junction to the measuring device
through the supplied piping using the special
clamps.
6. Connect the measuring device to the supply
mains using the supplied cables close to the
same device. Follow the instructions shown on
the attached wiring diagram.
7. TESTING:
Check that the measuring device starts at the
first tank filling and any time the machine
supplements the water into the boiler, that is, at
any rinsing.
Note: for adjustments, follow the instructions in
the user manual at chapter “Adjustments and
checks”.
4
5
6

Page 4 ASSEMBLY INSTRUCTIONS
Component Q.ty
Technical features of the kit components
01
Timed peristaltic batcher device, 230V 50/60 Hz.
01
Stainless steel union elbow (with nut and washer).
02
4MAx16 stainless steel screw.
02
M4 self-locking nut.
02
Clamp.

ASSEMBLY INSTRUCTIONS Page 5
CHAPTER 2 ASSEMBLING THE ADDITIONAL RINSING PUMP
Assembling should be performed by skilled personnel
OPERATIONS:
1. Disconnect the power supply (through the wall
switch) before performing any operation
2. Remove the right side panel of the machine by
removing the two fastening screws “A” on the
frame in the lower side of the machine.
3. Fasten the motor pump to the bottom of the
machine using the special holes and fastening
screws.
1
2
A
3

Page 6 ASSEMBLY INSTRUCTIONS
4. Remove the outlet piping from the solenoid valve
(by removing the check clamp) and attach it in
outlet from the motor pump.
5. Fasten the stub pipe (supplied) between the
solenoid valve and the motor pump inlet by
clamping it with the clamps (supplied) and
perfectly tightening it.
6. Connect the motor pump to the supply mains
using the supplied cables (close to the motor
pump). Follow the instructions shown on the
attached wiring diagram.
Red and Black
4
5
6
EXIT
ENTER

ASSEMBLY INSTRUCTIONS Page 7
7. Fasten the condenser (by lifting the tab on the
machine bottom side) by inserting the condenser
screw into the special hole, and tighten it with the
supplied nut.
8. Implement the electrical connections between
condenser and motor pump. Note: (The motor pump
connection terminals are designed to prevent
inverting the winding connections).
9. TESTING:
Check that there is no leak in the hydraulic
connections (check to be performed during the motor
pump operation).
The motor pump should start at the machine filling
and any time the machine supplements water into the
boiler (that is, at any rinsing) .
Green & White
7
8

Page 8 ASSEMBLY INSTRUCTIONS
Component Q.ty
Technical features of the kit components
01
Peripheral motor pump, 230V 50Hz. 460w
01
Rubber pipe, 12x19.5 mm
03
12-22 band clamp
01
6Ma x 10 stainless steel screw
01
6MA self-locking nut
01
10µF condenser.

ASSEMBLY INSTRUCTIONS Page 9
CHAPTER 3 ASSEMBLING THE DRAINING PUMP
Assembling should be performed by skilled personnel
OPERATIONS:
1. Disconnect the power supply (through the wall
switch) before performing any operation
2. Remove the right side panel of the machine by
removing the two fastening screws “A” on the frame
in the lower side of the machine.
3. Lift the flask (at the bottom of the machine) and
fasten the motor pump using the special holes and
fastening screws.
1
2
3
A

Page 10 ASSEMBLY INSTRUCTIONS
4. Remove the draining pipe (if already installed) and
apply the coupling (supplied) between the draining
tang and the motor pump inlet by fastening the parts
through the clamps (supplied) and perfectly
tightening it.
5. Fasten the draining pipe (supplied) through the
special clamp (supplied) at the motor pump outlet
(there is a rear slit for the passage of the draining
pipe out of the machine).
6. Connect the motor pump to the supply mains using
the supplied cables (close to the motor pump). Follow
the instructions shown on the attached wiring
diagram (0;43-44).
7. The draining program must be actuated by switching
micro-switch no. 2 (on the electronic card) to “on”.
4
5
6
7

ASSEMBLY INSTRUCTIONS Page 11
8. TESTING:
Check that there is no leak in the hydraulic
connections (check to be performed during the motor
pump operation).
The motor pump should start at the machine filling
and any time the machine supplements water into the
boiler (rinsing) and finally, when the machine draining
program is selected.
9. Max. position of the wall draining “A” = 820 mm.
Component Q.ty
Technical features of the kit components
01
Draining motor pump, 220-240V 50Hz.
01
Draining pipe, 2000 mm. D25 (outlet)
01
Draining coupling
01
40/60 band clamp
01
20/32 band clamp
01
6MAx12 stainless steel screw
01
D6 stainless steel fan-shaped washer
9

Page 12 ASSEMBLY INSTRUCTIONS
CHAPTER 4 DISCHARGE PUMP FITTING INSTRUCTIONS ON B
270 AND MODELS WITHELECTROMECHANICAL
CONTROLS
Assembling should be performed by skilled personnel
OPERATIONS:
1. Disconnect the power supply (through the wall
switch) before performing any operation
2. Remove the right side panel of the machine by
removing the two fastening screws “A” on the frame
in the lower side of the machine.
3. Lift the flask (at the bottom of the machine) and
fasten the motor pump using the special holes and
fastening screws.
1
2
3
A

ASSEMBLY INSTRUCTIONS Page 13
4. Remove the draining pipe (if already installed) and
apply the coupling (supplied) between the draining
tang and the motor pump inlet by fastening the parts
through the clamps (supplied) and perfectly
tightening it.
5. Fasten the draining pipe (supplied) through the
special clamp (supplied) at the motor pump outlet
(there is a rear slit for the passage of the draining
pipe out of the machine).
6. Connect the motor pump to the supply mains using
the supplied cables (close to the motor pump). Follow
the instructions shown on the attached wiring
diagram (0;8).
7. Remove the front panel and secure the timer on the
switchboard using plate “B” and the pre-drilled hole.
B
7
4
5
6

Page 14 ASSEMBLY INSTRUCTIONS
8. Connect the timer as shown in the picture, using the
electrical system’s pre-wiring (located near the
timer).
•Adjust time:
Function “D1”
Scala“2m”
Setting”10”
9 Alteration for models with electronic control
For the models with electronic control just connect the
wire shown in the figure to the normally open contact of
the free fastons of the cycle start switch.
Connect the electric pump to wires 44 and 0.
The electric drain pump automatically starts every time
the machine fills and/or rinses.
All you have to do to drain the tank is turn off the
machine, remove the overflow and operate the
automatic start switch.
The electric pump turns off automatically after about
2’30”.
10 TESTING:
The electric discharge pump activates during the
filling up and rinsing cycles.
To discharge the appliance, it is necessary to switch
it off by pressing the “line” button, engage the “cycle”
button, and hence remove the overflow cap. The
electric discharge pump stops automatically. Ensure
hydraulic joints do not leak.
.
11. Max. position of the wall draining “A” max= 820
mm.
6
2m
7
7
D1
8
10
8
9
11
10

ASSEMBLY INSTRUCTIONS Page 15
Component Q.ty Technical features of the kit components
01
Draining motor pump, 220-240V 50Hz.
01
Draining pipe, 2000 mm. D25 (outlet)
01
Draining coupling
01
40/60 band clamp
01
20/32 band clamp
01
6MAx12 stainless steel screw
01
D6 stainless steel fan-shaped washer
01
Plate timer discharge*
01 Discharge timer*
*Only Models with timer mechanic

Page 16 ASSEMBLY INSTRUCTIONS

MONTAGEANWEISUNGEN S. 17
INHALTSVERZEICHNIS
Kap. 1 ANWEISUNGEN FÜR DIE MONTAGE DER DOSIER-
VORRICHTUNG DES SPÜLMITTELS
Kap. 2 ANWEISUNGEN FÜR DIE MONTAGE DER ZUSÄTZ-
LICHEN NACHSPÜLPUMPE
Kap. 3 ANWEISUNGEN FÜR DIE MONTAGE DER ABLAUF-
PUMPE
Kap 4 ANLEITUNG ZUR MONTAGE DER ABFLUSSPUMPE
AN B 270 UND MODELLE MIT
ELEKTROMECHANISCHER STEUERUNG.
S. 18
S. 21
S. 25
S. 28

S. 18 MONTAGEANWEISUNGEN
KAP. 1 ANWEISUNGEN FÜR DIE MONTAGE DER
DOSIERVORRICHTUNG DES SPÜLMITTELS
Die Montagearbeiten sollten von Fachpersonal durchgeführt werden
ARBEITEN:
1. Vor der Ausführung jeglicher Arbeiten die
Stromversorgung (mit Hilfe des Wandschalters)
abschalten.
2. Die Befestigungsschrauben “A” unten am
Rahmen der Maschine entfernen und die
Frontverkleidung abnehmen.
3. Den Gummistöpsel (links auf der Wanne) aus
der entsprechenden Öffnung in der Wanne
entfernen und das Anschlussstück für das
Einlaufen des Spülmittels einsetzen.
1
2
3
A