Dick SM-100 User manual

Friedr. Dick GmbH & Co. KG · Postfach 1173 · 73777 Deizisau · GERMANY ·
Tel.: [phone] · Fax: [phone]/-219 · Web: www.dick.de · E-mail: [email protected] ·
No. 9 8070 3651 Vers. 3 / 11-2015
SM-100
1~230 V - 50 Hz
Operating Instructions (Translation)
Belt grinder
Art. No. 9 8070 000
GB

Manufacturer and customer service address
Friedr. Dick GmbH & Co. KG
Postfach 1173
73777 Deizisau
GERMANY
Copyright
© 2012 Firma Friedr. Dick GmbH & Co. KG.
These operating instructions are protected by copyright; all rights are reserved.
These operating instructions may not be reproduced or copied, either in full or
in part, without the prior consent of Friedr. Dick GmbH & Co. KG. Infringements
are subject to compensation claims and can result in criminal prosecution.
Be sure to visit the Friedr. Dick YouTube channel:
https://www.youtube.com/user/FriedrDick/videos
The videos demonstrate how to use Friedr. Dick machines.

Belt grinder SM-100 3
1. User Information .......................................................................................... 4
1.1 General.................................................................................................. 4
1.2 Symbols and conventions .....................................................................4
Instructions........................................................................................... 4
Lists...................................................................................................... 5
1.3 Symbols................................................................................................. 5
2. Scope of Supply .......................................................................................... 6
2.1 Package contents.................................................................................. 6
2.2 Unpacking the belt grinder .................................................................... 6
3. Product Liability .......................................................................................... 7
4. Environmental protection ........................................................................... 7
5. Safety............................................................................................................ 8
5.1 Meaning of the warnings ....................................................................... 8
5.2 Intended use..........................................................................................8
5.3 General safety instructions....................................................................9
5.4 Information signs on the belt grinder ................................................... 11
5.5 Covers ................................................................................................. 12
6. Structure and Function ............................................................................. 13
6.1 Technical data ..................................................................................... 13
6.2 Structure.............................................................................................. 14
6.3 Function...............................................................................................15
6.4 Covers ................................................................................................. 15
7. Putting into operation ............................................................................... 16
7.1 Installing the belt grinder ..................................................................... 16
7.2 Assembling the belt grinder................................................................. 17
7.3 Adjust belt grinder ............................................................................... 17
Adjusting the deflector plate............................................................... 18
Adjusting the grinding arm angle........................................................ 18
7.4 Install support foot ............................................................................... 19
7.5 Adjusting the belt alignment and running ............................................ 20
7.6 Controls on the belt grinder ................................................................. 21
7.7 Switching on the belt grinder ...............................................................22
7.8 Switching off the belt grinder ...............................................................24
8. Machining workpieces .............................................................................. 26
8.1 Grinding workpieces............................................................................ 26
Grinding zones ...................................................................................26
8.2 Polishing workpieces........................................................................... 29
9. Servicing and Maintenance ...................................................................... 30
9.1 Cleaning the belt grinder ..................................................................... 30
9.2 Changing the grinding belt .................................................................. 30
9.3 Changing the polishing wheel ............................................................. 32
10. Spare Parts................................................................................................. 34
10.1 Spare parts drawing ............................................................................ 34
10.2 Ordering spare parts ........................................................................... 35
11. EC Declaration of Conformity................................................................... 36

Belt grinder SM-100
4
User Information
1
1. User Information
1.1 General
These operating instructions are part of the SM-100 belt grinder
with the serial number given on the type plate (the type plate is
located on the back of the belt grinder).
The operating instructions must be kept close at hand at all times.
It contains important information and instructions for safe, proper
and economic use of the belt grinder. It must have been read and
understood by each person before this person can be entrusted
with the following work using the belt grinder:
• putting into operation,
•operating,
• servicing.
The operating instructions must be followed during all work on and
with the belt grinder. Following them helps to prevent hazards, to
reduce repair costs and to increase the reliability and life of the belt
grinder.
The technical information and instructions for use in these opera-
ting instructions are up-to-date and correct on delivery of the belt
grinder. Friedr. Dick GmbH & Co. KG reserves the right to further
develop the design and to make changes without notice.
All directional information is given from the view of the user.
1.2 Symbols and conventions
Instructions
Sequences of actions, which must be carried out in the given order
are given as a numbered list. Example:
1Instruction step 1.
2Instruction step 2.

Belt grinder SM-100 5
User Information
1
Lists
Lists without a particular order that has to be followed are shown
as a list with bullet points or indent markings. Example:
• Property A
- Detail 1
- Detail 2
• Property B
1.3 Symbols
Important or particularly useful information is highlighted by way of
symbols so that it is readily recognised.
WARNING
This symbol denotes a warning, which must always be noted and
followed.
• For more information on the meaning of the warnings, refer to
the Safety chapter.
MANDATORY
This symbol indicates instructions, which must be complied with
for safety reasons.
NOTE, TIP
This symbol denotes general information, which contains user
tips and useful information.

Belt grinder SM-100
6
Scope of Supply
2
2. Scope of Supply
2.1 Package contents
• Belt grinder
• Operating instructions
• Set of tools
• Polishing paste
2.2 Unpacking the belt grinder
Unpack the belt grinder immediately after purchase and check
whether it has any defects or transport damage. Also check the
package contents for complete scope of supply.
Report any defects immediately. Complaints made at a later date
can no longer be recognised.
Keep the invoice for the entire warranty period as proof of
purchase.
In case of complaints, write to Friedr. Dick GmbH & Co. KG, enc-
lose the original invoice and a precise description of the defect(s).
Before returning the product, wait for the manufacturer's reply in
order to initiate the necessary steps.
Friedr. Dick GmbH & Co. KG does not pay any transport costs for
returns that have not been explicitly approved.
Keep the original box for any necessary returns, in order to prevent
transport damage.
DAMAGE TO THE BELT GRINDER DUE TO INCORRECT CON-
NECTION DATA NOT IN LINE WITH THE SPECIFIED DATA
• Before starting up the belt grinder, compare the belt grinder's
electrical data (see “Technical data” on page 13) with the
connection data on site.

Belt grinder SM-100 7
Product Liability
3
3. Product Liability
DICK belt grinders are sold with a 12 month guarantee for the
owner, starting from the day of delivery (verification by means of
invoice).
All abrasives and other wearing parts are excluded from the guar-
antee.
Changes to the belt grinder require the manufacturer's prior written
approval.
Friedr. Dick GmbH & Co. KG does not accept any liability
whatsoever for defects or damage caused by incorrect assembly
or improper handling.
For further details of the guarantee, please refer to our General
Terms and Conditions of Sale, Delivery and Payment.
4. Environmental protection
Used machines, replacement parts and packaging are made of
recyclable materials. The owner is obliged to dispose of them
properly and in an environmentally friendly way, in accordance
with the legal regulations.

Belt grinder SM-100
8
Safety
5
5. Safety
5.1 Meaning of the warnings
In these operating instructions, a differentiation is made between
warnings depending on the hazard:
5.2 Intended use
DANGER
Imminent risk to life and the health of people.
• Causes serious injuries or death.
WARNING
Possibly imminent risk to the life and health of people.
• Could cause serious injuries or death.
CAUTION
Possibly dangerous situation
• Could cause minor injuries.
The SM-100 belt grinder is solely designed for commercial use.
The SM-100 belt grinder can be used for hand-guided dry grinding
(sharpening) and polishing of cleaned knives and cutting tools.
Any other or additional use is deemed to be not as intended and
therefore misuse.
The grinding of materials which produce harmful or readily ignita-
ble dusts is deemed to be misuse.

Belt grinder SM-100 9
Safety
5
5.3 General safety instructions
These include, for example:
•Aluminium
• Magnesium
The belt grinder may not be switched on or operated in potentially
explosive atmospheres and is solely designed for use in dry rooms
at temperatures between +3 and +30 °C.
Only original spare parts and accessories of Friedr. Dick GmbH &
Co. KG may be used.
The owner is responsible for any damage caused by misuse.
WARNING
Risk of injuries due to incorrect handling
Incorrect handling of the belt grinder can cause substantial inju-
ries.
• The belt grinder may only be used by people who have read
and understood the operating instructions.
• The belt grinder may only be operated by people who are
familiar with the putting into operation/starting up, operation,
and servicing of machines and the relevant accident preven-
tion regulations, who are able to recognise the hazards that
occur during the grinder's use and who work reliably.
• The belt grinder may not be operated outside the given power
ranges (see “Technical data” on page 13).
• Operate the belt grinder only for the approved uses (see
“Intended use” on page 8).

Belt grinder SM-100
10
Safety
5
WARNING
Risk of fire in the event of unsuitable environmental influ-
ences
Moisture (humidity) and water can cause a short circuit. Flying
sparks can cause flammable liquids and gases to ignite.
• Do not expose the belt grinder to rain or salt water.
• Do not use the belt grinder in a damp or wet environment.
• Ensure good lighting.
• Do not use the belt grinder near flammable liquids or gases.
Before each transport, switch off the belt grinder and remove the
mains plug from the socket.

Belt grinder SM-100 11
Safety
5
5.4 Information signs on the belt grinder
Figure 5.1 – Information on the belt grinder
[1] Wear hearing protection and safety glasses or goggles when
working with the belt grinder
[2] Danger! Electric shock
[3] Remove the mains plug from the socket
[4] Read the operating instructions before starting up
[5] Type plate
1
2
3
4
5

Belt grinder SM-100
12
Safety
5
5.5 Covers
Figure 5.2 – Direction of rotation of the belt grinder
[6] Rotational direction information on the polishing wheel and
grinding arm
6
WARNING
Risk of injuries due to missing covers
The belt grinder may not be started up until all covers and guards
on the polishing wheel and grinding arm (Figure 6.2 – Structure
and Function) are fully functional.

Belt grinder SM-100 13
Structure and Function
6
6. Structure and Function
6.1 Technical data
Motor and electrics
Grinding belt
Polishing wheel
Machine dimensions / weights
Emissions sound pressure level
Sound emissions to EN 11201 during the grinding of boning knives.
Power: 0.5 kW
Voltage: 1~230 V
Current intensity: 2.1 A
Frequency: 50 Hz
Degree of protection: IP 44
Type of operation: S2 - 30 min
Connection: 1.8 m cable H05VVF3G0,75
Euro safety plug
Nominal speed: 2980 rpm
Dimensions: 1020 x 55 mm
Cutting speed: Vc= 18.7 m/s
Dimensions: 200 x 25 x 16 mm
Cutting speed: Vc= 31.2 m/s
with polishing wheel diameter 200 mm
Depth: 470 mm
Width: 450 mm
Height: 325 mm
Weight: 13.7 kg
Emissions sound pressure level LpA: 76 dB (A)
Uncertainty KpA: 3 dB (A)
Emissions sound pressure level LWA: 89 dB (A)
Uncertainty KpA: 3 dB (A)

Belt grinder SM-100
14
Structure and Function
6
6.2 Structure
Figure 6.1 – Structure of the belt grinder
[1] Grinding arm
[2] Grinding belt
[3] Direction of rotation of the grinding belt
[4] Drive motor
[5] Switch
[6] Base
[7] Machine base
[8] Polishing station
[9] Polishing wheel
[10] Direction of rotation of the polishing wheel
[11] Support foot
12
3
4
5
6
7
8
9
11
10

Belt grinder SM-100 15
Structure and Function
6
6.3 Function
The belt grinder consists of two functional groups: A grinding arm
[1] with the grinding belt [2] and a polishing station [8] with the pol-
ishing wheel [9]. The polishing station is mounted on the left-hand
side of the drive motor [4] and the grinding arm is mounted on its
right-hand side and is secured by a support foot [11]. The drive
motor sits on a base [6]. The switch [5] and the four machine bases
[7] are fixed to the base. The specified direction of rotation for the
polishing wheel [10] and the grinding belt [3] is marked on the belt
grinder.
6.4 Covers
Figure 6.2 – Covering danger zones
[1] Deflection plate
[2] Left-hand side panel of the grinding arm
[3] Right-hand side panel of the grinding arm
[4] Front cover of the grinding belt
[5] Left-hand side panel of the polishing wheel
[6] Cover of the polishing wheel
1
23
4
5
6

Belt grinder SM-100
16
Putting into operation
7
7. Putting into operation
7.1 Installing the belt grinder
WARNING
Risk of injuries in the event of slipping, falling or tilting belt
grinder
• Install the belt grinder on a stable table or other stand or sub-
structure which has sufficient stability to carry the weight of
the belt grinder.
• The stand must not be mobile or fitted with wheels or castors.
• Install the belt grinder on a flat, slip-proof surface so that the
belt grinder does not slip, tilt or otherwise move when used.
WARNING
Risk of injuries in case of a posture in which the user can-
not maintain their balance
• Adjust the height of the base unit to the height of the operator
so that they work in an upright, stable position, in which they
are able to maintain their balance.

Belt grinder SM-100 17
Putting into operation
7
7.2 Assembling the belt grinder
The belt grinder is fixed onto the stand using the mounting
holes [1].
7.3 Adjust belt grinder
Figure 7.1 – Installation
[1] Mounting holes
1
IMPORTANT
Risk of injuries due to rotating machine parts
• Remove the plug from the socket before carrying out any
adjustment work.

Belt grinder SM-100
18
Putting into operation
7
Adjusting the deflector plate
Adjust the distance [2] between the deflection plate [3] and the pol-
ishing wheel [1] to 2 mm.
• Adjust the distance using the star knob [4].
Adjusting the grinding arm angle
The angle of the grinding arm can be adjusted before working with
the belt grinder. Adjust the angle as follows:
WARNING
Risk of injuries due to rotating machine parts
• The distance between the deflection plate and polishing
wheel (Adjusting the deflection plate) must be checked each
time before starting work using the belt grinder and, if neces-
sary, readjusted.
Figure 7.2 – Adjusting the deflection plate
[1] Polishing wheel
[2] Distance (2 mm)
[3] Deflection plate
[4] Star knob
1
2
34

Belt grinder SM-100 19
Putting into operation
7
1Undo the adjusting screw [1],
2Move the grinding arm into the required position,
3Tighten the adjusting screw [1].
7.4 Install support foot
Figure 7.3 – Adjusting the grinding arm angle
[1] Adjusting screw
Figure 7.4 – Installing the support foot
[1] Screws
[2] Support foot
[3] Screw
[4] Retainer
1
2
3
41

Belt grinder SM-100
20
Putting into operation
7
1Screw retainer [4] onto support foot [2] using screw [3] and
spring washer.
2Undo screws [1],
3Use the screws [1] to fasten the support foot onto the grind-
ing arm,
4Swing support foot downwards (see arrow), until it sits on
the surface,
5Tighten screws [1].
7.5 Adjusting the belt alignment and running
Adjust the angle as follows:
DAMAGE TO THE BELT GRINDER DUE TO SKEW RUNNING
GRINDING BELT!
A misaligned, skew-running belt damages the housing.
• Before switching on the belt grinder, check the running of the
grinding belt, to ensure it is straight.
Figure 7.5 – Grinding arm
[1] Right-hand side panel
[2] Fastening screws
1
2
2