Dimplex SI 100TE User manual

Montage- und
Gebrauchsanweisung
DeutschEnglishFrançais
Instructions d’installation
et d’utilisation
Installation and
Operating Instructions
Sole/Wasser-
Wärmepumpe für
Innenaufstellung
SI 50TE
SI 75TE
SI 100TE
SI 130TE
Brine-to-Water
Heat Pump for
Indoor Installation
Pompe à chaleur
eau glycolée-eau
pour installation
intérieure
Bestell-Nr. / Order no. / Node commande : 452234.66.02 FD 8609

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Table of contents
1 Read immediately..........................................................................................................................E-2
1.1 Important Information..............................................................................................................................E-2
1.2 Legal Provisions and Guidelines ............................................................................................................E-2
1.3 Energy-Efficient Use of the Heat Pump..................................................................................................E-2
2 Purpose of the heat pump............................................................................................................E-2
2.1 Application..............................................................................................................................................E-2
2.2 Principle of Operation.............................................................................................................................E-2
3 Baseline Unit..................................................................................................................................E-3
4 Accessories ...................................................................................................................................E-3
4.1 Connecting Flanges................................................................................................................................E-3
5 Transport........................................................................................................................................E-3
6 Installation .....................................................................................................................................E-4
6.1 General Information................................................................................................................................E-4
6.2 Sound Emissions....................................................................................................................................E-4
7 Mounting ........................................................................................................................................E-4
7.1 General Information................................................................................................................................E-4
7.2 Connection on Heating Side...................................................................................................................E-4
7.3 Connection on Heat Source Side ...........................................................................................................E-4
7.4 Electrical Connection..............................................................................................................................E-4
8 Commissioning .............................................................................................................................E-5
8.1 General Information................................................................................................................................E-5
8.2 Preparatory Steps...................................................................................................................................E-5
8.3 Commissioning Procedure......................................................................................................................E-5
9 Care/Cleaning ................................................................................................................................E-6
9.1 Care........................................................................................................................................................E-6
9.2 Cleaning og Heating Side.......................................................................................................................E-6
9.3 Cleaning of Heat Source Side ................................................................................................................E-6
10 Malfunctions / Troubleshooting...................................................................................................E-6
11 Decommissioning / Disposal .......................................................................................................E-6
12 Equipment Data.............................................................................................................................E-7
Anhang / Appendix / Annexes............................................................................................................ A-I

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1
1 Read immediately
1.1 Important Information
ATTENTION!
Any work on the heat pump may only be performed by an authorised and
qualified customer service.
ATTENTION!
The heat pump must not be tilted more than max.45° (in either direction).
ATTENTION!
Thetransportsecuringdevicesmustberemovedpriortocommissioning.
ATTENTION!
The heating system must be flushed prior to connecting the heat pump.
ATTENTION!
The supplied strainer must be fitted in the heat source inlet of the heat
pump in order to protect the evaporator against the ingress of impurities.
ATTENTION!
The brine solution must contain at least 25 % of an antifreeze agent on a
mono-ethylene glycol or propylene glycol basis and must be mixed prior
to filling.
ATTENTION!
The clockwise phase sequence must be observed when connecting the
load lines (the heat pump will deliver no output and will be very noisy
when the phase sequence is incorrect).
ATTENTION!
Commissioning is to be effected in accordance with the installation and
operating manual of the heat pump controller.
ATTENTION!
To prevent the accumulation of deposits (e.g. rust) we recommend using
a suitable corrosion protection system.
ATTENTION!
Disconnect all electrical circuits from the power supply before opening
the enclosure.
1.2 Legal Provisions and
Guidelines
This heat pump conforms to all relevant DIN/VDE regulations
and EU directives. For details refer to the EC Declaration of Con-
formity in the appendix.
The electrical connection of the heat pump must be performed
according to and conforming with all relevant VDE, EN and IEC
standards. Beyond that, the connection requirements of the local
utility companies have to be observed.
The heat pump is to be connected to the heat source and heat
distribution systems in accord-ance with all applicable provi-
sions.
ATTENTION!
Any work on the heat pump may only be performed by an authorised and
qualified customer service.
1.3 Energy-Efficient Use of the
Heat Pump
By operating this heat pump you contribute to the protection of
our environment. A prerequisite for an efficient operation is the
proper design and sizing of the heating system and the heat
source system. In particular, it is important to keep water flow
temperatures as low as possible. All energy consumers con-
nected should therefore be suitable for low flow temperatures. A
1 K higher heating water temperature corresponds to an increase
in power consumption of approx. 2.5 %. Low-temperature heat-
ing systems withflow temperatures between 30 °C and 50°C are
optimally suited for energy-efficient operation.
2 Purpose of the heat
pump
2.1 Application
The brine-to-water heat pump is designed for use in existing or
newly built heating systems. Brine is used as the heat carrier in
the heat source system. Ground coils, ground collectors or simi-
lar systems can be used as the heat source.
2.2 Principle of Operation
The heat generated by the sun, wind and rain is stored in the
ground. This heat stored in the ground is collected at low temper-
ature by the brine circulating in the ground collector, ground coil
or similar device.
A circulating pump then conveys the warmed brine to the evapo-
rator of the heat pump. There, the heat is given off to the refrig-
erant in the refrigeration cycle. When so doing,the brine cools so
that it can again take up heat energy in the brine circuit.
The refrigerant is drawn in by the electrically driven compressor,
is compressed and "pumped" to a higher temperature level. The
electrical power needed to run the compressor is not lost in this
process, but most of the generated heat is transferred to the re-
frigerant.
Subsequently, the refrigerant is passed through the condenser
where it transfers its heat energy to the heating water. Based on
the thermostat setting, the heating water is thus heated to up to
60 °C.

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3 Baseline Unit
The baseline unit consists of a heat pump, ready for connection,
for indoor installation, complete with sheet metal cabinet, control
box and integrated controller. The refrigeration cycle contains the
refrigerant R404A. Refrigerant R404A is CFC-free, non-ozone
depleting and non-combustible.
All components required for the operation of the heat pump are
located in the control box. A sensor for the external wall temper-
ature including mounting hardware as well as a strainer are sup-
plied with the heat pump. The voltage supply for the load and
control current must be provided by the customer.
The control wire of the brine pump (to be provided by the cus-
tomer) is to be connected to the control box. When so doing, a
motor protecting device is to be installed, if required.
The collector including the brine manifold must be provided by
the customer.
1) Control
2) Evaporator
3) Condenser
4) Compressor
5) Transport securing devices
6) Filter drier
4 Accessories
4.1 Connecting Flanges
The use of flat-sealing connecting flanges allows the unit, as an
option, to be connected by means of flanges.
5 Transport
For the transport by means of a hand truck or boiler trolley, po-
sition the latter under the front end of the unit below the transport
security device.
For transport on a level surface, the unit can be lifted from the
rear or from the front by means of a lift truck or forklift. In this
case, the transport securing device is not imperative.
ATTENTION!
The heat pump must not be tilted morethan max. 45° (in either direction).
After the transport, the transport securing device is to be re-
moved on either side at the bottom of the unit.
ATTENTION!
The transport securing device is to be removed prior to commissioning.
To remove the panelling, open the individual covers by unscrew-
ing the respective turn-lock fasteners and then gently tilting the
covers away from the device. Then lift them up out of the mount-
ings.
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6
6 Installation
6.1 General Information
As a rule, the unit must be installed indoors on a level, smooth
and horizontal surface. The entire base frame should make full
contact with the surface in order to ensure adequate sound insu-
lation. Failing this, additional sound insulation measures may be-
come necessary.
The heat pump should be installed to allow easy maintenance/
service access. This is ensured if a clearance of approx. 1 m in
front of the heat pump is maintained.
6.2 Sound Emissions
The heat pump offers silent operation due toefficient sound insu-
lation. Any vibration transmission to the foundation or the heating
system can be largely prevented by internal sound decoupling
measures.
7 Mounting
7.1 General Information
The following connections need to be estab-lished on the heat
pump:
supply/return flow of the brine system
supply/return flow of the heating system
power supply
7.2 Connection on Heating Side
ATTENTION!
The heating system must be flushed prior to connecting the heat pump.
Before completing the heat pump connections on the heating
water side, the heating installation must be flushed in order to re-
move any impurities that may be present, as well as residues of
sealing material, and the like. Any accumulation of deposits in
the condenser may result in a total failure of the heat pump.
Once the installation on the heating side has been completed,
the heating system must be filled, de-aerated and pressure-
tested.
Heating water minimum flow rate
The heating water minimum flow rate through the heat pump
must be assured in all operating states of the heating system.
This can be accomplished, for example, by installing a differential
pressure-free manifold or an overflow valve. The procedure for
setting an overflow valve is described in the Chapter Commis-
sioning.
Frost protection for installations prone to frost
Provided the controller and heating circulating pumps are ready
for operation, the frost protection feature of the controller is ac-
tive. If the heat pump is taken out of service or in the event of a
power failure, the system has to be drained. In heat pump instal-
lations where a power failure cannot be readily detected (holiday
house), the heating circuit must contain a suitable antifreeze
product.
7.3 Connection on Heat Source
Side
The following procedure must be observed when making the
connection:
Connect the brine line to the flow and return pipe of the heat
pump.
The hydraulic plumbing diagram must be observed here.
ATTENTION!
The supplied strainer must be fitted in the heat source inlet of the heat
pump in order to protect the evaporator against the ingress of impurities.
In addition, a microbubble deaerator must be installed in the
heat source system.
The brine liquid must be produced prior to charging the system.
The brine concentration must be at least 25 %. Freeze protection
down to -14°C can thus be ensured.
Only antifreeze products on the basis of mono-ethylene glycol or
propylene glycol may be used.
The heat source system must be vented (de-aerated) and
checked for leaks.
ATTENTION!
The brine solution must contain at least 25 % of an antifreeze agent on a
mono-ethylene glycol or propylene glycol basis and must be mixed prior
to filling.
7.4 Electrical Connection
The following electrical connections must be established on the
heat pump:
Connection of the control wire to terminals X1: L/N/PE in the
control box of the heat pump.
Connection of the load wire to terminals X5: L1/L2/L3/PE in
the control box of the heat pump.
Connection of the brine pump (to be supplied by the cus-
tomer) to terminal PE and pump contactor K5: 2/4/6 on the
control panel of the HP.
All electrical components required for the operation of the heat
pump are located in the control box.
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8.3
For more detailed instructions concerning the connection and
functioning of the heat pump controller (e.g. the supplied external
wall sensor) please refer to the enclosed operatingmanual of the
controller.
An automatic circuit-breaker with simultaneous tripping of all ex-
ternal conductors is to be provided in the load power supply. The
circuit-breaker must be an all-pole disconnect device with a con-
tact gap of at least 3 mm. The same applies to any additional dis-
able contactors that may be required, e.g. during shut-offperiods
imposed by the utility company. The required cross-sectional
area of the conductors is to be selected according to the power
consumption of the heat pump, the technical connection require-
ments of the relevant utility company and all applicable regula-
tions. Power consumption data of the heat pump is provided in
the product literature and on the nameplate. The terminals are
designed for a max. conductor cross-section of 35 mm².
ATTENTION!
The clockwise phase sequence must be observed when connecting the
load lines (the heat pump will deliver no output and will be very noisy
when the phase sequence is incorrect).
The power cable must be run through the guide tubes, inserted
into the side of the control box and secured by means of the
strain relief.
8 Commissioning
8.1 General Information
To ensure proper commissioning it should be carried out by a
customer service authorised by the manufacturer. This will lead,
under certain circumstances, to an extension of the warranty pe-
riod (cf. Warranty).
8.2 Preparatory Steps
Prior to commissioning, the following items need to be checked:
All connections of the heat pump must have been made as
described in Chapter 7.
The heat source system and the heating circuit must have
been filled and checked.
The strainer must have been fitted in the sole inlet of the
heat pump.
In the brine and heating circuits all valves that might impair
the proper flow must be open.
The settings of the heat pump controller must be adapted to
the heating installation in accordance with the instructions
contained in the controller's operating manual.
8.3 Commissioning Procedure
The start-up of the heat pump is effected via the heat pump con-
troller.
ATTENTION!
Commissioning is to be effected in accordance with the installation and
operating manual of the heat pump controller.
Where an overflow valve is fitted to assure the minimum heating
water flow rate, the valve must be set in accordance with the re-
quirements of the heating installation. An incorrect setting may
result in various error symptoms and an increased elec-tric
power consumption. To correctly set the overflow valve, the fol-
lowing procedure is recommended:
Close all of the heating circuits which may also be closed during
operation (depending on the type of heat pump usage) so that
the least favourable operating state - with respect to the water
flow rate - is achieved. Normally, these heating circuits are those
of the rooms located on the south and west sides of buildings. At
least one heating circuit must remain open (e.g. bathroom).
The overflow valve is to be opened to such an extent that based
on the current heat source temperature the maximum tempera-
ture difference between heating supply and return flow tempera-
ture is obtained, as indicated in the table below. The tempera-
ture difference should be measured as closely to the heat pump
as possible. In mono-energetic systems, the electric heating ele-
ment is to be deactivated.
Any malfunctions occurring during operation are displayed on the
heat pump controller and can be corrected as described in the
operating manual of the heat pump controller.
Heat source
temperature max. difference between heating
supply and return temperature
from to
-5° C 0° C 10 K
1° C 5° C 11 K
6° C 9° C 12 K
10° C 14° C 13 K
15° C 20° C 14 K
21° C 25° C 15 K

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9
9 Care/Cleaning
9.1 Care
The heat pump is maintenance-free. To prevent malfunctions
due to sediments in the heat exchangers, care must be taken
that no im-purities can enter the heat source system and the
heating installation. In the event that operating malfunctions due
to contamination occur nevertheless, the system should be
cleaned as described below.
9.2 Cleaning og Heating Side
The ingress of oxygen into the heating water circuit, in particular
if it contains steel components, may result in the formation of ox-
idation products (rust). These can enter the heating system via
valves, circulating pumps or plastic tubing. It is therefore impor-
tant - in particular with respect to the piping of underfloor heating
systems - that the installation be executed in a diffusion-proof
manner.
ATTENTION!
To prevent the accumulation of deposits (e.g. rust) we recommend using
a suitable corrosion protection system.
In the case of severe contamination leading to a reduction in the
performance of the condenser in the heat pump, the system must
be cleaned by a heating technician.
Based on current knowledge, we recommend cleaning with a
5% phosphoric acid solution or, in the case that cleaning needs
to be performed more frequently, with a 5% formic acid solution.
In either case, the cleaning fluid should be at room temperature.
It is recommended that the heat exchanger be cleaned in the di-
rection opposite to the normal flow direction.
To prevent acidic cleaning agents from entering the circuit of the
heating installation we recommend that the flushing device be fit-
ted directly to the supply and return lines of the condenser of the
heat pump.
Thereafter the system must be thoroughly flushed using appro-
priate neutralising agents in order to prevent any damage caused
by cleaning agent residues that may still be present in the sys-
tem.
All acids must be used with great care, all relevant regulations of
the employers' liability insurance associations must be adhered
to.
If in doubt, contact the manufacturer of the chemicals!
9.3 Cleaning of Heat Source Side
ATTENTION!
The supplied strainer must be fitted in the heat source inlet of the heat
pump in order to protect the evaporator against the ingress of impurities.
The filter screen of the strainer should be cleaned one day after
commissioning, thereafter every week. If no more contamination
can be noticed any more, the strainer filter can be removed in
order to reduce pressure losses.
10 Malfunctions /
Troubleshooting
This heat pump is a quality product and designed for trouble- and
maintenance-free operation. In the event that a malfunction oc-
curs nevertheless, it will be indicated on the display of the heat
pump controller. Simply consult the Malfunctions and Trouble-
shooting table contained in the in-stallation and operating man-
ual of the heat pump controller (manager).
If you cannot correct the malfunction yourself, please contact the
after-sales service agent in charge.
ATTENTION!
All work on the heat pump may only be performed by an authorised an
qualified after-sales service.
ATTENTION!
Disconnect all electrical circuits from the power supply before opening
the enclosure.
11 Decommissioning /
Disposal
Before removing the heat pump, disconnect the unit from the
power source and close all valves.
Environment-relevant requirements regarding the recovery, re-
cycling and disposal of service fuels and components in accord-
ance with all relevant standards must be adhered to. Particular
attention must hereby be paid to the proper disposal of refriger-
ants and refrigeration oils.

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12
12 Equipment Data
Device information for brine-to-water heat pumps (heating only)
1 Type and order code SI 50TE SI 75TE SI 100TE SI 130TE
2Design
2.1 Degree of protection according to EN 60 529 IP21 IP21 IP21 IP 21
2.2 Installation location Indoors Indoors Indoors Indoors
3 Performance data
3.1 Operating temperature limits:
Heating water flow °C up to 60 up to 60 up to 60 up to 60
Brine (heat source) °C -5 to +25 -5 to +25 -5 to +25 -5 to +25
Antifreeze Monoethylene
glycol Monoethylene glycol Monoethylene glycol Monoethylene glycol
Minimum brine concentration (-13 °C freezing temperature) 25% 25% 25% 25%
3.2 Temperature spread of heating water (flow/return flow) at B0 / W35K 8.9 9.9 9.7 9.4
3.3 Heat output / COP at B-5 / W55 1kW / --- 2
1. This data indicates the size and capacity of the system. For an analysis of the economic and energy efficiency of the system, both the bivalence point and the regulation should
also be taken into consideration. The specified values, e.g. B10 / W55, have the following meaning: Heat source temperature 10 °C and heating water flow temperature 55 °C.
2. Operation with 2 compressor
37.5 / 2.4 59.8 / 2.3 76.2 / 2.5 102.1 / 2.3
kW / --- 3
3. Operation with 1 compressors
15.0 / 2.1 30.1 / 2.2 33.6 / 2.4 40.3 / 2.0
at B0 / W50 1kW / --- 243.8 / 3.0 69.8 / 2.9 87.9 / 3.1 117.0 / 2.9
kW / --- 318.5 / 2.5 33.3 / 2.8 39.1 / 2.8 51.0 / 2.4
at B0 / W35 1kW / --- 246.7 / 4.5 75.2 / 4.4 96.3 / 4.6 125.8 / 4.3
kW / --- 323.0 / 4.4 37.6 / 4.3 48.4 / 4.6 63.3 / 4.2
3.4 Sound power level dB(A) 65 69 71 73
3.5 Sound pressure level at a distance of 1 m dB(A) 50 54 55 56
3.6 Heating water flow with an internal pressure differential of m³/h / Pa 4.5 / 2000 6.5 / 2500 8.5 / 3600 11.5 / 2200
3.7 Brine throughput with an internal pressure differential (heat source) of
m³/h / Pa 12.8 / 15700 20.5 / 17800 24.0 / 18600 34.0 / 26200
3.8 Refrigerant; total filling weight type / kg R404A / 8.6 R404A / 14.1 R404A / 20.5 R404A / 27.0
4 Dimensions, connections and weight
4.1 Device dimensions without connections 4H x W x L mm
4. Note that additional space is required for pipe connections, operation and maintenance.
1,890 x 1350 x
775 1,890 x 1350 x 775 1,890 x 1350 x 775 1,890 x 1350 x 775
4.2 Device connections to heating system Inch G 1 1/2'' internal/
external G 2'' internal/ external G 2'' internal/ external G 2 1/2'' internal/ external
4.3 Device connections to heat source Inch G 2 1/2'' internal/
external G 2 1/2'' internal/ external G 3'' internal/ external G 3'' internal/ external
4.4 Weight of the transportable unit(s) incl. packing kg 486 571 652 860
5 Electrical connection
5.1 Nominal voltage; fuse protection V / A 400 / 50 400 / 63 400 / 80 400 / 80
5.2 Nominal power consumption 1B0 W35 kW 10.45 16.95 20.93 29.24
5.3 Starting current with soft starter A 56 105 120 115
5.4 Nominal current B0 W35 / cos ϕA / --- 18.9 / 0.8 30.58 / 0.8 37.8 / 0.8 52.76 / 0.8
6 Complies with the European safety regulations 5
5. See CE declaration of conformity
555
7 Additional model features
7.1 Water in device protected against freezing 6
6. The heat circulating pump and the heat pump controller must always be ready for operation.
Yes Yes Yes Yes
7.2 Performance levels 2222
7.3 Controller internal/external Internal Internal Internal Internal

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Anhang · Appendix · Annexes
Anhang / Appendix / Annexes
1 Maßbilder / Dimensioned drawings / Schémas cotés............................................................... A-II
1.1 Maßbild / Dimensioned drawing / Schéma coté SI 50TE .......................................................................A-II
1.2 Maßbild / Dimensioned drawing / Schéma coté SI 75TE ......................................................................A-III
1.3 Maßbild / Dimensioned drawing / Schéma coté SI 100TE ....................................................................A-IV
1.4 Maßbild / Dimensioned drawing / Schéma coté SI 130TE .....................................................................A-V
2 Diagramme / Schematics / Diagrammes...................................................................................A-VI
2.1 Kennlinien / Schematics / Courbes caractéristiques SI 50TE................................................................A-VI
2.2 Kennlinien / Schematics / Courbes caractéristiques SI 75TE...............................................................A-VII
2.3 Kennlinien / Schematics / Courbes caractéristiques SI 100TE............................................................A-VIII
2.4 Kennlinien / Schematics / Courbes caractéristiques SI 130TE..............................................................A-IX
3 Stromlaufpläne / Wiring diagrams / Schémas électriques .......................................................A-X
3.1 Steuerung / Control / Commande SI 50TE - SI 100TE...........................................................................A-X
3.2 Last / Load / Charge SI 50TE - SI 100TE..............................................................................................A-XI
3.3 Anschlussplan / Terminal diagram / Schéma de branchement SI 50TE - SI 100TE ............................A-XII
3.4 Legende / Legend / Légende SI 50TE - SI 100TE...............................................................................A-XIII
3.5 Steuerung / Control / Commande SI 130TE.......................................................................................A-XIV
3.6 Last / Load / Charge SI 130TE ............................................................................................................A-XV
3.7 Anschlussplan / Terminal diagram / Schéma de branchement SI 130TE ..........................................A-XVI
3.8 Legende / Legend / Légende SI 130TE.............................................................................................A-XVII
4 Hydraulisches Prinzipschema / Hydraulic block diagrams / Schéma hydraulique ..........A-XVIII
4.1 Darstellung / Schematic view / Représentation schématique...........................................................A-XVIII
4.2 Legende / Legend / Légende..............................................................................................................A-XIX
5 Konformitätserklärung / Declaration of Conformity / Déclaration de conformité................A-XX

A-II
Anhang · Appendix · Annexes
1
1 Maßbilder / Dimensioned drawings / Schémas cotés
1.1 Maßbild / Dimensioned drawing / Schéma coté SI 50TE
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www.dimplex.de A-III
Anhang · Appendix · Annexes
1.2
1.2 Maßbild / Dimensioned drawing / Schéma coté SI 75TE
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A-IV
Anhang · Appendix · Annexes
1.3
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www.dimplex.de A-V
Anhang · Appendix · Annexes
1.4
1.4 Maßbild / Dimensioned drawing / Schéma coté SI 130TE
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A-VI
Anhang · Appendix · Annexes
2
2 Diagramme / Schematics / Diagrammes
2.1 Kennlinien / Schematics / Courbes caractéristiques SI 50TE
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www.dimplex.de A-VII
Anhang · Appendix · Annexes
2.2
2.2 Kennlinien / Schematics / Courbes caractéristiques SI 75TE
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A-VIII
Anhang · Appendix · Annexes
2.3
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www.dimplex.de A-IX
Anhang · Appendix · Annexes
2.4
2.4 Kennlinien / Schematics / Courbes caractéristiques SI 130TE
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A-X
Anhang · Appendix · Annexes
3
3 Stromlaufpläne / Wiring diagrams / Schémas
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3.1 Steuerung / Control / Commande SI 50TE - SI 100TE
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www.dimplex.de A-XI
Anhang · Appendix · Annexes
3.2
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Anhang · Appendix · Annexes
3.3
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