Direct power BP6L15 Installation manual

Full Manufacturer’s
Warranty
6L COMPRESSOR BP6L15
SAFETY AND OPERATING MANUAL

6L COMPRESSOR BP6L15
Congratulations on your purchase of a Direct Power power tool from Screwfix Direct
Ltd. We want you to continue getting the best performance from it so this handbook
includes information on safety, handling and care. Please retain this handbook in case
you need to refer to any of the information in the future.
Your Direct Power power tool comes with a 12-month guarantee, so should it develop a
fault within this period contact Screwfix Direct Ltd on Freephone
0500 41 41 41.
GUARANTEE
This Direct Power product carries a Screwfix Direct Ltd guarantee of 12 months. If
your product develops a fault within this period, you should, in the first instance
contact Screwfix Direct Ltd on Freephone 0500 41 41 41. If the fault occurs within
the first 12 months, you may return the goods for a full refund or we will repair or
replace the goods if you prefer. When repair is not practical or identical goods are
not available, alternative goods of similar specification and quality will usually be
provided but, failing this, you will be offered a partial or full refund depending on
the time period since purchase.
This guarantee specifically excludes losses caused due to:
- Fair wear and tear
- Misuse or abuse
- Lack of routine maintenance
- Failure of consumable items (such as batteries)
- Accidental damage
- Cosmetic damage
- Failure to follow manufacturer’s guidelines
- Loss of use of the goods
- Repairs attempted by anyone, unless authorised by Screwfix Direct Ltd.
This guarantee does not affect your statutory rights. This guarantee is only valid in
the UK.
For further technical advice, spare parts or repair service (outside of guarantee)
please contact the customer helpline number on 0845 607 6380.

SAFETY INSTRUCTIONS
WARNING! Read all instructions. Failure to follow all instructions listed
below may result in electric shock, fire and/or serious injury.
SAVE THESE INSTRUCTIONS
1) Work area
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric shock if
your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as
dust mask, non-skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before
plugging in. Carrying power tools with your finger on the switch or plugging in
power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.

6L COMPRESSOR BP6L15
e) Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of these devices can
reduce dust related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must be
repaired.
c) Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these
instructions and in the manner intended for the particular type of power tool,
taking into account the working conditions and the work to be performed. Use
of the power tool for operations different from intended could result in a hazardous
situation.
5) Service
a) Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power tool is
maintained.

ADDITIONAL SAFETY INSTRUCTIONS FOR YOUR COMPRESSOR
1. Warning! If not used and maintained correctly this compressor when used with
some pneumatic tools can cause serious injury and death. Before attempting to
operate this machine, it is important that you read, understand and follow these
instructions very carefully. They are designed for the safety of yourself and others
ensuring a long and trouble free service life from your machine. If not used correctly
and as detailed in these instructions pneumatic tools can be dangerous. This product
can cause injury to the operator and others. The warnings and safety instructions
must be followed to ensure reasonable safety and efficiency in using this product.
NOTE: The operator is responsible for following the warnings and safety instructions
in this manual and on the product.
2. Ensure that this compressor is disconnected from the mains supply when not in
use and the air receiver fully discharged before servicing, lubricating or making
adjustments and when changing accessories Always switch On and OFF using the
ON/OFF switch on the compressor before switching OFF at the mains supply.
3. Warning! When spraying paint or cleaning agents the fine mist produced could
ignite. When performing this type of operation the compressor must be a minimum
of 4 Metres away from the work area. Do not smoke and keep naked flames and
other sources of ignition well away from the work area.
4. This air compressor must be used in a suitable environment. There must be
adequate ventilation, the ambient temperature must be +5/+40°C. The working area
must be free from dust, acid vapour, explosive gasses and flammable materials.
5. Compressed air can be potentially dangerous when not used correctly. Do not
exceed the maximum rated air pressure for the accessory. Do not direct compressed
air at yourself, any other person or animals. Do not direct any liquid or any other
material that is being sprayed by yourself towards any other person or animals.
6. Only use hoses and connectors designed for use with compressed air. The
maximum working pressure of hoses and connectors must be higher than the
maximum working pressure of the compressor. Do not attempt to move the
compressor by pulling on the air hose.
7. This compressor is designed for tyre inflation, the operation of pneumatic tools,
spray painting and spraying non-corrosive cleaning agents. Do not use this
compressor for filling cylinders for breathing or diving apparatus. Compressed air
from this compressor must not be used for pharmaceutical, food or health
applications.
8. When spraying flammable liquids such as paint and non-corrosive cleaning agents
the distance between the compressor and the work area must be a minimum of 4
metres. When spraying liquids always wear a suitable face mask designed for
protection against the liquid being sprayed. Always wear approved safety glasses.
9. Do not attempt to modify the compressor or any pneumatic tools in any way. Use
only accessories and pneumatic tools that are rated for the capacity of the
compressor. Never leave the compressor pressurised.

6L COMPRESSOR BP6L15
SYMBOLS
Read the manual
Wear ear
protection
Warning Caution! Hot surface
Wear eye and
dust protection

1 ON/OFF PRESSURE SWITCH
2 AIR OUTLET PRESSURE REGULATOR
3 AIR OUTLET PRESSURE REGULATOR LOCK RING
4 AIR OUTLET PRESSURE GAUGE
5 AIR OUTPUT QUICK RELEASE CONNECTOR
6 AIR RECEIVER TANK
7 AIR RECEIVER PRESSURE GAUGE
8 PRESSURE RELIEF SAFETY VALVE
9 AIR PUMP MOTOR
10 CARRYING HANDLE
11 RUBBER FOOT
12 AIR FILTER
1
2
5
4
3
6
8
7
9
10
11
12

TECHNICAL DATA
NOISE DATA
6L COMPRESSOR BP6L15
Voltage: 230V~50Hz
Input power: 1.5HP
Receiver capacity: 6L
CFM: 5.68
FAD @ 90 psi: 54L/min
Maximum pressure: 115 psi
Net weight: 13.5 kgs
As stated on the machine

OPERATION INSTRUCTIONS
Warning: Before using this compressor be sure
to read the instruction manual carefully.
1. ASSEMBLY
Remove the bung (if fitted) from the air inlet on
the cylinder head and screw in the air filter (See
Fig.2).
This is an “oil less” compressor, this means that
lubrication of moving parts is achieved by using
lubricant impregnated materials, there is therefore
no oil reservoir and the compressor can be
mounted in any orientation without the fear of
spilling oil. The only consideration when mounting
is the position of the water drain cock. Warning!
When the compressor is used for spraying paint or
spraying cleaning agents the fine mist produced
could ignite. When performing this type of
operation the compressor must be a minimum of
4 Metres away from the work area. Do not smoke
and keep naked flames and other sources of
ignition well away from the work area.
2. BASIC COMPRESSOR OPERATION
Important Note: This manual is provided to allow
the correct assembly and basic safe operation of
the compressor. It must be read in conjunction
with the manual that is supplied with any other
accessory intended for use with this compressor.
For more detailed information on the use of
compressors and accessories we strongly
recommend that you purchase a good quality
publication in order to allow you to use this
product to its full potential.
The electric motor drives an air pump which
draws in air from the atmosphere and delivers it
into the air receiver tank through the air receiver
tank supply tube. When the air pressure in the air
receiver tank reaches the operating pressure of 8
Bar the pressure switch operates and switches OFF
the mains supply to the motor.
Fig 2

6L COMPRESSOR BP6L15
At the same time the air that is in the pump
cylinder, air receiver tank, supply tube and the
pressure switch is discharged. This depressurises
the pump and the pressure regulating system
allowing the pump to re-start when the air
pressure in the air receiver tank falls below the
minimum operating pressure of 6 Bar. The
pressure switch is fitted with a delayed discharge
valve which will start the air pump motor. The
pressure relief safety valve is set to operate at 8.5
Bar and is connected directly onto the air receiver
tank and will operate if the set pressure of 8.5 Bar
is exceeded should the pressure switch fail.
3. OVERLOAD PROTECTION
This compressor is fitted with an overload
protection device, In the event that the motor
becomes too hot a thermal protection device will
cut the mains supply to the motor. When the
motor temperature returns to normal the mains
supply will be restored automatically.
4.SWITCHING ON AND OFF
Warning! Switching ON & OFF must be done
using the ON/OFF switch mounted on the
compressor. Switching the compressor OFF at the
mains supply can damage the motor and will
invalidate the guarantee.
Before switching on the power supply to the
compressor check that the ON/OFF switch is in the
OFF position (pressed in) (See Fig.3). Check that
the air outlet pressure regulator is closed (See
Fig.4). Check that the water drain cock is closed
(See Fig.5). Connect the compressor to a suitable
13A mains supply. Switch on the compressor by
pulling up the ON/OFF switch (See Fig.6). The
compressor will now start. When the air receiver
tank is pressurised to its working capacity the
compressor will automatically switch off. When
the compressor switches off there will be the
sound of leaking air while the pressure regulating
system is depressurised, this will last for only a
Fig 6
Fig 3
Fig 4
Fig 5

few seconds and is quite normal. Check all valves
and regulators for leaks.
5.CONNECTING HOSES AND ACCESSORIES
Warning! Do not operate accessories at an air
pressure greater than the maximum rated air
pressure for the accessory.
Connect a hose to the compressor using the hose
to compressor quick release connector (See Fig.7).
With a hose and accessory fitted, determine the
working pressure of the accessory by referring to
the accessory manual. Slowly open the air outlet
pressure regulator (See Fig.8) at the same time
observing the air outlet pressure gauge until the
pressure gauge reads the minimum pressure for
the accessory. Fine adjustments to the air pressure
can be made until the accessory is working at its
optimum performance.
When the correct operating air pressure has been
set, the air outlet pressure regulator can be locked
by tightening the locking ring (See Fig.9). Do not
exceed the maximum rated air pressure for the
accessory.
To disconnect a hose push the hose connector
towards the compressor and at the same time pull
back the brass collar, this will allow the hose to be
removed (See Fig.10).
Fig 7
Fig 8
Fig 10
Fig 9

6L COMPRESSOR BP6L15
MAINTENANCE
Warning! Before carrying out any maintenance or
adjustments the machine must be disconnected
from the mains power supply.
1.The compressor must be drained completely by
loosening the water drain cock. Drain the air
receiver tank daily after use.
2. The air filter can be removed for either cleaning
or replacing. Clean the air filter element after
every 100 hours of use or if low pressure is
experienced. Replace the air filter after 200 hours
of use. Note: Under no circumstances should the
compressor be operated with the air filter
removed.
3.Cleaning and maintaining the compressor
regularly will give a long and trouble free life.
Before long term storage it is advisable to give the
compressor a thorough clean. This should include
the removal of all fitted accessories. Do not use
any solvents as these can damage plastic parts.
Only use a clean cloth dampened with warm
soapy water. Any metal parts should be given a
wipe with a light machine oil to prevent rusting.
CAUTION. Water must never come into contact
with the compressor.
SPARES HELPLINE
01302 721791
ENVIRONMENTAL PROTECTION
Waste electrical products should not be
disposed of with household waste. Please
recycle where facilities exist. Check with
your Local Authority or retailer for
recycling advice.

PLUG REPLACEMENT
The fuse in the main plug of your compressor
should always be replaced with one of identical
rating.
Check the voltage given on your compressor
matches the supply voltage.
The compressor is supplied with a fitted plug,
however if you should need to fit a new plug
follow the instruction below.
IMPORTANT
The wire in the mains lead are coloured in
accordance with the following code:
Blue ---Neutral
Brown ---Live
Yellow / Green --- Earth
The wire that is coloured blue must be connected
to the terminal that is marked with the letter N.
The wire that is coloured brown must be
connected to the terminal that is marked with the
letter L. The wire that is coloured yellow / green
must be connected to the terminal that is marked
with the letter E.
A 13AMP (BS1363 or BS1363/A) plug must be
used and a 13 AMP fuse must be fitted.
E
L
BROWN
(Live)
FUSE
NFUSE
(13 amp)
BLUE
(Neutral)
GREEN & YELLOW
(Earth)

6L COMPRESSOR BP6L15

Declaration of Conformity
We, Importer
Direct Power
Yeovil
BA 22 8RT
Declare that the product
6L Compressor
BP6L15
Complies with the essential health and safety requirements of the following directives:
89/336/EEC - EMC Directive.
2006/95/EC - Low Voltage Directive.
98/37/EEC - Machinery Directive.
2000/14/EC - Noise Directive.
Standards and technical specifications referred to:
EN 55014-1: 2000/+A1: 2001/+A2: 2002
EN 55014-2: 1997/+A1: 2001
EN 61000-3-2: 2000/+A2: 2005
EN 61000-3-3: 1995/+A1: 2001
EN 61000-3-11: 2000
EN 1012-1: 1996
EN60204-1: 1997
2007
Authorised Signatory
Date: 13/02/07
Signature:
Name: David Withington
Nutool Ltd
Quality Manager