DITEC CUBIC6 Manual

Manuale di installazione
e manutenzione per
automazioni per cancelli
a battente.
Installation and
maintenance manual for
automations for swing
gates.
Manuel d’installation et
d’entretien pour portes à
battant.
Montage und
Wartungshandbuch für
automatisierte Drehtore.
Manual para la instalaciòn
y la manutenciòn para
automatización para
cancelas batientes.
Manual de instalação e
manutenção para portões
de balanço.
CUBIC6
IP1812 - rev. 2008-08-25
DITEC S.p.A.
Via Mons. Ban, 3 - 21042 Caronno Pertusella (VA) - ITALY
Tel. [phone] - Fax [phone]
www.ditec.it - [email protected]
F
GB
I
P
E
D

2
CUBIC6 - IP1812
TX - 4x0.5 mm²
TX - 4x0.5 mm²
RX - 4x0.5 mm²
RX - 4x0.5 mm²
4x0.5 mm²
**
3x1.5 mm²
1
77
3
2
5
4
6
2x1.5 mm²
7
7
6
CUBIC6
CUBIC6H
Fig. 1
max 110°
Fig. 2
(*) 3x0,75 mm² + 1x1,5 mm² [CUBIC6]
2x1,5 mm² [CUBIC6H]
Fig. 3
CUBIC6L
CUBIC6LG

3CUBIC6 - IP1812
max 180°
Fig. 4
max 180°
Fig. 5
CUBIC6TC
CUBIC6TI
CUBIC6TIG

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9CUBIC6 - IP1812
GENERAL SAFETY PRECAUTIONS
This installation manual is intended for professionally com-
petent personnel only. Installation, electrical connections
and adjustments must be performed in accordance with Good
Working Methods and in compliance with applicable regulations.
Before installing the product, carefully read the instructions. Bad
installation could be hazardous.
The packaging materials (plastic, polystyrene, etc.) should not
be discarded in the environment or left within reach of children,
as these are a potential source of hazard. Before installing the
product, make sure it is in perfect condition.
Do not install the product in an explosive environment and
atmosphere: gas or inammable fumes are a serious hazard
risk. Before installing the motors, make all structural changes
relating t o safety clearances and protection or segregation of
all areas where there is risk of being crushed, cut or dragged,
and danger areas in general.
Make sure the existing structure is up to standard in terms of
strength and stability. The motor manufacturer is not responsible
for failure to use Good Working Methods in building the frames
to be motorised or for any deformation occurring during use.
The safety devices (photocells, safety edges, emergency stops,
etc.) must be installed taking into account: applicable laws and
directives, Good Working Methods, installation premises, system
operating logic and the forces developed by the motorised door
or gate. The safety devices must protect any areas where the
risk exists of being crushed, cut or gragged, or where there are
any other risks generated by the motorised door or gate. Apply
hazard area notices required by applicable regulations.
Each installation must clearly show the identication details of
the motorised door or gate.
Before making power connections, make sure the plate
details correspond to those of the power mains.Fit an
omnipolar disconnection switch with a contact opening gap of at
least 3 mm. Make sure an adequate residual current circuit bre-
aker and overcurrent cutout are tted upstream of the electrical
system. When necessary, connect the motorised door or gate
to a reliable earth system made in accordance with applicable
safety regulations. During installation, maintenance and repair,
interrupt the power supply before opening the lid to access the
electrical parts.
To handle electronic parts, wear earthed antistatic con-
ductive bracelets.
The motor manufacturer declines all responsibility in the event
of component parts being tted that are not compatible with the
safe an correct operation.
For repairs or replacements of products only original spare parts
must be used. The installer shall provide all information relating
to automatic, manual and emergency operation of the motorised
door or gate, and provide the user with operating instructions.
MACHINERY DIRECTIVE
Pursuant to Machine Directive (98/37/EC) the installer who mo-
torises a door or gate has the same obligations as a machine
manufacturer and shall:
- prepare technical documentation containing the documents
indicated on Schedule V of the Machine Directive;
(The technical documentation shall be kept and placed at the
disposal of competent national authorities for at least ten years
starting on the date of manufacture of the motorised door);
- draw up the EC declaration of conformity according to Sche-
dule II-A of the Machine Directive;
- afx the CE mark on the motorised door pursuant to para.
1.7.3 of Schedule I of the Machine Directive.
For more details, refer to the “Guidelines for producing technical
documentation” available on Internet at the following address:
www.ditec.it
APPLICATIONS
CUBIC6-CUBIC6J-CUBIC6V
Service life: 3 (minimum 10÷5 years of working life with 30÷60
cycles a day)
Applications: FREQUENT (For vehicle or pedestrian accesses
to town houses or small condominiums with frequent use).
CUBIC6H-CUBIC6VH
Service life: 4 (minimum 10÷5 years of working life with 100÷200
cycles a day).
Applications: INTENSIVE (For all special applications with
ongoing use such as toll gates and so on).
- Performance characteristics are to be understood as referring
to the recommended weight (approx. 2/3 of maximum permis-
sible weight). A reduction in performance is to be expected
when the access is made to operate at the maximum permis-
sible weight.
- Service class, running times, and the number of consecutive
cycles are to be taken as merely indicative having been statisti-
cally determined under average operating conditions, and are
therefore not necessarily applicable to specic conditions of
use. During given time spans product performance characteris-
tics will be such as not to require any special maintenance.
- The actual performance characteristics of each automatic
access may be affected by independent variables such as
friction, balancing and environmental factors, all of which
may substantially alter the performance characteristics of the
automatic access or curtail its working life or parts thereof
(including the automatic devices themselves). When setting
up, specic local conditions must be duly borne in mind and
the installation adapted accordingly for ensuring maximum
durability and trouble-free operation.
DECLARATION BY THE MANUFACTURER
(Directive 98/37/EC, Annex II, sub B)
Manufacturer: DITEC S.p.A.
Address: via Mons. Ban, 3
21042 Caronno P.lla (VA) - ITALY
Herewith declares that the electromechanical automatic system
series CUBIC:
- is intended to be incorpored into machinery or to be assem-
bled with other machinery to constitute machinery convered
by Directive 98/37/EC;
- is in conformity with the provisions of the following other EEC
directives:
Electromagnetic Compatibility Directive 89/336/EEC;
Low Voltage Directive 73/23/EEC;
and furthermore declares that it is not allowed to put the machinery
into service until the machinery into which it is to be incorporated
or of which it is to be a component has been found and declared
to be in conformity with the provisions of Directive 98/37/EC and
with national implementing legislation.
Caronno Pertusella, Fermo Bressanini
03-12-2004 (President)

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CUBIC6 - IP1812
2. REFERENCE TO ILLUSTRATIONS
The given operating and performance features can only be guar-
anteed with the use of DITEC accessories and safety devices.
2.1 Standard installation references(g.1)
[1] Radio
[2] Flashing light
[3] Key selector
[4] Connect power supply to an type-approved omnipole
switch with a contact opening gap of no less that 3 mm
(not supplied)
[5] Control panel
[6] Geared motor
[7] Photocells
2.2 Accessories
CUBIC6C Foundation casing
CUBIC6CG Oversize foundation casing
CUBIC6CY Stainless steel foundation casing
CUBIC6CTI Gears foundation casing
CUBIC6L Lever mechanism kit
CUBIC6LG Oversize lever mechanism kit
CUBIC6TC Chain-operated lever mechanism kit
CUBIC6TI Gear-operated lever mechanism kit
CUBIC6TIG Oversize gear-operated lever mechanism kit
CUBIC6SBL Lever-operated release kit
CUBIC6SBD Key-operated release kit
CUBIC6FM Magnetic limit switch kit
3. INSTALLATION
Unless otherwise specied, all measurements are expressed
in millimetres (mm).
3.1 Preliminary checks
Check that the structure is sufciently sturdy and that the hinge
pivots are properly lubricated. Provide an opening and closing
stop.
Note: if the gate wing is more than 2.5 m wide, an electric lock
should be installed.
3.2 Foundation case installation
Install the foundation case as indicated in the relevant manual.
3.3 Lever mechanisms installation
Choose and install the lever mechanisms as indicated in the
relevant manual.
3.4 Wingreleaseinstallation
Choose and install the door release mechanisms as indicated
in the relevant manual.
Attention: to install the releases more easily, we advise you to
position the gate at the centre of the foundation casing and re-
move the lid, in such a way as to have enough space for xing
the screws.
1. TECHNICAL DATA
CUBIC6 CUBIC6J CUBIC6H CUBIC6V CUBIC6HV
Power supply 230 V~ / 50 Hz 120 V~ / 60 Hz 24 V= 230 V~ / 50 Hz 24 V=
Absorption 1,5 A 4 A 12 A 1,5 A 12 A
Torque 340 Nm 340 Nm 340 Nm 220 Nm 220 Nm
Condenser 10 µF 40 µF -10 µF -
Openingtime 18 s / 90° 18 s / 90° 12÷25 s / 90° 9 s / 90° 6÷13 s / 90°
Service class 3 - FREQUENT 3 - FREQUENT 4 - INTENSIVE 3 - FREQUENT 4 - INTENSIVE
Intermittence S2 = 15min
S3 = 25%
S2 = 15min
S3 = 25%
S2 = 30min
S3 = 50%
S2 = 15min
S3 = 25%
S2 = 30min
S3 = 50%
Temperature -20° C / +55° C -20° C / +55° C -20° C / +55° C -20° C / +55° C -20° C / +55° C
Degreeofprotection IP67 IP67 IP67 IP67 IP67
Control panel E2 E2J VIVAH E2 VIVAH
Applications
m = leaf width
kg = leaf weight
600 kg
500 kg
400 kg
300 kg
200 kg
100 kg
m1 2 3 4 5
600 kg
700 kg
800 kg
500 kg
400 kg
300 kg
200 kg
100 kg
m12345
600 kg
500 kg
400 kg
300 kg
200 kg
100 kg
m12345
CUBIC6L*
CUBIC6LG**
CUBIC6TI*
CUBIC6TIG**
CUBIC6TC
[CUBIC6C-CUBIC6CTI*] [CUBIC6CG**]

GB
11 CUBIC6 - IP1812
3.5 Geared motor installation
After installing the foundation casing, the respective lever and
release mechanisms go before the installation of the gear motor
as shown in the gure.
Note: carefully clean the bottom of the foundation casing from
dirt or cement to guarantee an even laying of the gearmotor.
3.6 Installation with CUBIC6L-CUBIC6LG
Insert lever [A] on the gearmotor and position the mechanical
stop [B] and [C] and adjust it, as shown in the gure.
3.7 Installation with CUBIC6TC
Insert pinion [A] and join the two pinions by means of the chain
[B], as shown in the gure.
Lubricate the chain and the lever mechanism as indicated in
the gure.
3.8 Installation with CUBIC6TI-CUBIC6TIG
Fix the plate [A], then insert, x and lubricate the gears [B], [C]
and [D]. Position the sphere [E] as shown in the gure.
3.9 CUBIC6FM installation
It is possible to limit the travel of the wing by means of magnetic
limit switches.
Choose and install the magnetic limit switches as indicated in
the relative manual.
Make the electrical connections as shown in the control panel.
Attention: the magnetic limit switches cannot interrupt the power
supply to the motor.
B
C
A
B
A
A
E
C
D
B

GB
12
CUBIC6 - IP1812
Allrightreserved
All data and specications have been drawn up and checked with the greatest care. The manufacturer cannot however take any
responsibility for eventual errors, ommisions or incomplete data due to technical or illustrative purposes.
4. ELECTRICAL CONNECTIONS
Attention: the electrical connections for the extension of the motor cables must be made on the outside of the foundation casing
in an appropriate junction box (not supplied).
The CUBIC6 gearmotor can be connected to the E2 and LOGICM control panels. The CUBIC6J gearmotor can be connected to
the E2J and LOGICMJ control panels. The CUBIC6H and CUBIC6VH gearmotors can be connected to the VIVAH control panel.
The electrical connections and the start-up of the gearmotors are shown in the installation manuals of the E2, LOGICM and VIVAH
control panels.
5. MAINTENANCEPROGRAM(every6months)
Without 230 V~ power supply and batteries if present:
- Lubricate the levers of the gearmotor.
- Lubricate the rotation pivot of the gate leaf.
- Lubricate the gate leaf hinges.
- Check the good conditions of the electric connection.
- Check that the xing screws of the gearmotor are rmly tightened.
- Clean the inside of the cases and check that drain is not clogged.
- Check the value of the capacity of the motor condenser.
Reconnect the 230 V~ power supply and batteries if present:
- Check the power adjustment.
- Check the good operation of all command and safety functions (photocells).
- Check the good operation of the release system.
ATTENTION: For spare parts, see the spares price list.

OPERATING INSTRUCTIONS FOR SWING GATES AUTOMATION CUBIC6
DITEC S.p.A.
Via Mons. Ban, 3
21042 Caronno Pertusella (VA) - ITALY
Tel. [phone] - Fax [phone]
www.ditec.it - [email protected]
Installer:
ON
OFF
RELEASE INSTRUCTIONS
In the event of failure or if there is no voltage:
CUBIC6SBL: insert the lock release lever and rotate by 180°
(g.1). Release any electric lock. Manually open the gate.
CUBIC6SBD: insert the lock release key in the lock and rotate
by 180° (g.2). Release any electric lock. Manually open the
gate.
BLOCKING INSTRUCTIONS
CUBIC6SBL-CUBIC6SBD: rotate the lock release lever or key
by 180°. Move the door wing manually until it is completely
reattached.
Attention: carry out the door wing blocking and release with the
motor switched off.
GENERAL SAFETY PRECAUTIONS
The following precautions are an integral and essential part
of the product and must be supplied to the user.
Read them carefully as they contain important indications for
the safe installation, use and maintenace.
These instruction must be kept and forwarded to all possible
future user of the system.
This product must be used only for that which it has been ex-
pressely designed.
Anyotheruseistobeconsideredimproperandthereforedangerous.
The manufacturer cannot be held responsible for possible da-
mage caused by improper, erroneous or unresonable use.
Avoid operating in the proximity of the hinges or moving mecha-
nical parts.
Do not enter the eld of action of the motorised door or gate
while in motion.
Do not obstruct the motion of the motorised door or gate as this
may cause a situation of danger.
Do not lean against or hang on to the barrier when it is moving.
Do not allow children to play or stay within the eld of action of
the motorised door or gate.
Keep remote control or any other control devices out of the reach
of children, in order to avoid possible involuntary activation of
the motorised door or gate.
In case of breack down or malfunctioning of the product, discon-
nect from mains, do not attempt to repair or intervene directly
and contact only qualied personnel.
Failure to comply with the above may create a situation of
danger.
All cleaning, maintenance or repair work must be carried out by
qualied personnel.
In order to guarantee that the system works efciently and
correctly it is indispensable to comply with the manufacturer’s
indications thus having the periodic maintenance of the motori-
sed door or gate carried out by qualied personnel.
In particular regular checks are recommended in order to verify
that the safety devices are operating correctly. All installation,
maintenance and repair work must be documented and made
available to the user.
TEAR OFF AND DELIVER TO USER
CUBIC6SBL Fig. 1
CUBIC6SBD Fig. 2