Dodge 2005 Sprinter van 2005 User manual

DODGE BRAND PRODUCT INFORMATION
2 0 0 5 DODGE SPRINTER VAN
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SPECIFICATIONS
All dimensions are in inches (millimeters) unless otherwise noted.
GENERAL INFORMATION
Body Style __________________________________________________Full-size van, passenger and cargo, cab/chassis
Assembly Plant _________________________________ Dusseldorf, Germany; Gaffney, South Carolina (Cargo Van only)
ENGINE: 2.7-LITER, I-5 TURBODIESEL
Type and Description _____________________________________________ Inline five-cyl. turbodiesel with intercooler
Displacement _________________________________________________________________ 164 cu. in. (2687 cu. cm)
Bore x Stroke __________________________________________________________________3.46 x 3.48 (87.9 x 88.4)
Valve System ________________________________________________________________________ DOHC, 20 valves,
Fuel Injection ______________________________________Common rail injection with valve-covered injection nozzles
Construction _________________________________________________________________ Cast-iron block and heads
Compression Ratio ______________________________________________________________________________ 18:1
Power (SAE net) ________________________________________________ 154 bhp (115 kW) @ 3800 rpm (57.3 bhp/L)
Torque (SAE net) ___________________________________________________243 lb.-ft. (330 N•m) @ 1600-2400 rpm
Max. Engine Speed __________________________________________________________________________ 4150 rpm
Fuel Requirement __________________________________ Diesel fuel (No. 2 or No. 1: ASTM D275 No. 2-D or No. 1-D)
Oil Capacity _______________________________________________________________________________ 9.5 qt. (9L)
Coolant Capacity ________________________________________________________________________ 2.7 qt. (2.6L)
Emission Controls ______________________________________________________ Oxygen sensor, catalytic converter
Max. Gross Trailer Weight ____________________________________________________________________5,000 lbs.
Estimated Fuel Economy ________________________________________________________________22 mpg average
ELECTRICAL SYSTEM
Alternator ___________________________________________________________ 90-amp; optional 115- and 150-amp
Auxiliary Battery _____________________________________________________Available option with disconnect relay
Battery _______________________________________________________________________________12 volt/110-ah
Radio ____________________________________ AM/FM radio with cassette (two speakers), optional single CD player
AUTOMATIC TRANSMISSION
Description ___________________________________________________Electronically controlled five-speed overdrive
Gear Ratios
1st _______________________________________________________________________________________ 3.595
2nd ______________________________________________________________________________________ 2.186
3rd _______________________________________________________________________________________ 1.405
4th ___________________________________________________________________________________________1
5th _______________________________________________________________________________________ 0.831
Axle Ratio ________________________________________________________________ Standard—3.72, Optional—4.11
Final Drive ________________________________________________________ 3.09 with 3.72 axle, 3.42 with 4.11 axle

DODGE BRAND PRODUCT INFORMATION
2 0 0 5 DODGE SPRINTER VAN
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DIMENSIONS AND CAPACITIES(a)
Passenger Van
2500 2500 High Roof
Wheelbase 118 140 118 140 158
Track, Front 65.0 65.0 65.0 65.0 65.0
Track, Rear 64.8 64.8 64.8 64.8 64.8
Overall Length 197 225 197 225 263
Overall Width 76.1 76.1 76.1 76.1 76.1
Overall Height 93.1 94.7 102 103.6 103.6
Rear Load Height 26 28 26 28 28
Ground Clearance
Front axle 8.3 9.1 8.3 9.1 9.1
Rear axle 7.4 8.3 7.4 8.3 8.3
Width of Rear Door Opening 61.4 61.4 61.4 61.4 61.4
Width of Sliding Door Opening 41.1 41.1 41.1 41.1 41.1
Approach Angle 22 26 22 26 26
Ramp Breakover Angle 15 16 15 16 15
Departure Angle 21 14 21 21 14
Drag Coefficient 0.34 0.34 0.36 0.36 0.36
Fuel Tank Capacity (gal./L) 26.4/100 26.4/100 26.4/100 26.4/100 26.4/100
Cargo Capacity 247 cu. ft. 321 cu. ft. 286 cu. ft. 367 cu. ft 473 cu. ft.
Payload Capacity (lbs./kg) 3681/1670 3221/1460 3626/1645 3154/1431 2846/1291
(a) All dimensions measured on base model at curb weight wtih standard tires.
SPECIFICATIONS

DODGE BRAND PRODUCT INFORMATION
2 0 0 5 DODGE SPRINTER VAN
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DIMENSIONS AND CAPACITIES(a) (CONTINUED)
Cargo Van
2500 2500 High Roof 3500 3500 High Roof
Wheelbase 118 140 118 140 158 140 140 158
Track, Front 65.0 65.0 65.0 65.0 65.0 64.8 64.8 64.8
Track, Rear 64.8 64.8 64.8 64.2 64.2 61.1 61.1 61.1
Overall Length 197 225 197 225 263 225 225 263
Overall Width 76.1 76.1 76.1 76.1 76.1 78.3 78.3 78.3
Overall Height 93.1 94.7 102 103.6 103.6 94.5 103.3 102.7
Rear Load Height 26 28 26 28 28 28 28 27
Ground Clearance
Front axle 8.3 8.3 8.3 9.1 9.1 7.7 7.7 7.7
Rear axle 7.4 7.4 7.4 8.3 8.3 6.8 6.8 6.8
Rear Door Width 61.4 61.4 61.4 61.4 61.4 61.4 61.4 61.4
Width of Sliding
Door Opening 41.1 41.1 41.1 41.1 41.1 41.1 41.1 41.1
Approach Angle 22 26 22 26 26 22 22 22
Ramp Breakover Angle 15 13 15 16 15 14 14 13
Departure Angle 21 21 21 21 14 18 18 12
Drag Coefficient 0.34 0.34 0.36 0.36. 0.36 0.34 0.36 0.36
Fuel Tank Capacity
(gal./L) 26.4/100 26.4/100 26.4/100 26.4/100 26.4/100 26.4/100 26.4/100 26.4/100
Cargo Capacity 247 cu. ft. 321 cu. ft. 286 cu. ft. 367 cu. ft. 473 cu. ft. 321 cu. ft. 367 cu. ft. 473 cu. ft.
Payload Capacity
(lbs./kg) 4142/1879 3800/1724 4098/1859 3745/1699 3474/15761 5086/2307 5031/2282
4766/2162
Cab/Chassis
2500 3500
Wheelbase 140 158 140 158
Track, Front 65.0 65.0 64.8 64.8
Track, Rear 64.2 64.2 61.1 61.1
Overall Length 218 248 231 264
Overall Width 75.7 75.7 78.3 78.3
Overall Height 88.0 88.0 87.0 87.0
Ground Clearance
Front axle 9.1 9.1 7.7 7.7
Rear axle 8.3 8.3 6.8 6.8
Rear Door Width 61.4 61.4 61.4 61.4
Approach Angle 29 29 24 24
Ramp Breakover Angle 13 13 14 13
Departure Angle 30 23 13 11
Drag Coefficient 0.34 0.34 0.34 0.34
Fuel Tank Capacity (gal./L) 26.4/100 26.4/100 26.4/100 26.4/100
(a) All dimensions are in inches (millimeters) unless otherwise noted.
(b) Weight of body reduces available payload.
SPECIFICATIONS

DODGE BRAND PRODUCT INFORMATION
2 0 0 5 DODGE SPRINTER VAN
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DIMENSIONS AND CAPACITIES (CONTINUED)
CARGO
118 140 158
Max. Width Inside _________________ 61.4 (1560) _________________ 61.4 (1560) ___________________ 61.4 (1560)
2500: 50 (1270) 3500: 40.2 (1021)
Width Between Wheelhouses __________ 50 (1270) _____________ 2500: 50 (1270) _____________ 3500: 40.2 (1021)
Height—Max. inside ________________ 59.8 (1519); _________________59.8 (1519); _________________ 59.8 (1519);
High Roof 73 (1854) High Roof 73 (1854) High Roof 73 (1854)
Interior Length _____________________ 99 (2515) ________________128.6 (3266) __________________ 165.9 (4214)
Cargo Capacity __________ 247 cu. ft. (7.22 cu. m) _______ 321 cu. ft. (9.39 cu. m) _______ 473 cu. ft. (13.84 cu. m)
ACCOMMODATIONS
118 140 158
Seating Capacity, F/R ___________________2/3/3 __________________ 2/3/2/3; ____________________ 2/3/2/3;
Cargo & Cab/Chassis 2/— Cargo & Cab/Chassis 2/—
BODY AND CHASSIS
Layout _________________________________________________________ Longitudinal front engine, rear-wheel drive
Construction _____________________________________________________________________ Unibody construction
SUSPENSION
Front ____________________ Independent suspension. Wishbone and shock absorber with strut, transverse leaf spring,
and stabilizer bar (stabilizer bar for 8,550 lb. GVWR only)
Rear _______________________________________________ Rigid axle, longitudinal parabolic spring with stabilizer bar
STEERING
Type _________________________________________________________ Power-assisted rack and pinion servo steering
Turning Radius _____________________________________________ 118 in.—36.7 ft.; 140 in.—42.0 ft.; 158 in.—47.0 ft.
TIRES(a)
Size and Type __________________8,550 lb. GVWR: 225/70R15 (118" wheelbase); 225/75R16 (140" & 158" wheelbase)
9,990 lb. GVWR: 195/70R15
(a) See also Tires under Feature Availability.
SPECIFICATIONS

DODGE BRAND PRODUCT INFORMATION
2 0 0 5 DODGE SPRINTER VAN
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WHEELS(a)
Type and Material _______________________________________________________________________ Stamped-steel
Size ________________________________ 8,550 lb. GVWR: 6J x 15 (118" wheelbase); 6J x 16 (140" & 158" wheelbase)
9,990 lb. GVWR: 5J x 15
Brakes _____________________________ Brake booster, dual hydraulic circuit brake with four-wheel anti-lock system.
Internally ventilated discs on the front axle, solid discs on rear axle
Electronic Brake Distribution (EBV)
Front
Size and type _______________________________________________________ 2500 models: 10.7 x 3 (272 x 76);
3500 models 11.22 x 3 (285 x 76) vented disc, with ABS
All models: Electronic brake distribution (EBV)
Rear
Size and type ____________________________________________________ 2500 models: 10.7 x 3.74 (272 x 95);
3500 models 11.22 x 3.74 (285 x 95) solid disc with ABS
All models: Electronic brake distribution (EBV)
Power Assist Type _____________________________________________________ Brake booster, dual hydraulic circuit
Stability enhancements ____________ All models: Electronic Brake Distribution (EBV), Acceleration Skid Control (ASR)
2500 models: Electronic Stability Program (ESP)
(a) See also Wheels under Feature Availability.
SPECIFICATIONS

DODGE BRAND PRODUCT INFORMATION
2 0 0 5 DODGE SPRINTER VAN
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Passenger Cargo Cab/
Van Van Chassis
EXTERIOR
Colors—Amber Red Metallic, Arctic White, Black Blue, Black Gray, Brilliant Blue, Brilliant
Silver Metallic, Calcite Yellow, Carbon Black Metallic, Flame Red, Hyacinth Blue, Jasper
Blue Metallic, Jet Black, Orchid Green, Piedmont Red, Silver Gray, Steel Blue and
Stone Gray _________________________________________________________________ O O O
Defroster—Rear window, electric __________________________________________________ S O —
Doors
Sliding passenger side, dual rear-hinged _________________________________________ S S —
Sliding left side _____________________________________________________________ — 0 —
Fascias _______________________________________________________________________
Front ______________________________________________________________________ S S S
Rear gray with step pad _______________________________________________________ O O —
Front with chrome trim _______________________________________________________ O O O
Fog Lamps ____________________________________________________________________ O O O
Headlamps—Halogen ____________________________________________________________ S S S
Hydraulic Jack _________________________________________________________________ S S S
Mirrors
Dual outside power heated ____________________________________________________ S O O
Dual outside, manual _________________________________________________________ — S S
Dual outside, parabolic _______________________________________________________ O O O
Mud Flaps _____________________________________________________________________
Front and rear ______________________________________________________________ S S S
Front only __________________________________________________________________ — — S
Step—Rear, wide metal ___________________________________________________________ O O —
Sun Roof—Manual, tilting _________________________________________________________ O O O
Tire Carrier—Under slung _________________________________________________________ S S S
Windshield Wipers—Variable intermittent ____________________________________________ S S S
Legend: S = Standard O = Optional P = Available In Group O/P = Item is a free-standing option and
also included in a group —= Not Available
FEATURE AVAILABILITY

DODGE BRAND PRODUCT INFORMATION
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Passenger Cargo Cab/
Van Van Chassis
INTERIOR
Air Conditioning—Automatic controls _______________________________________________ S S S
Ash Trays
Front and rear ______________________________________________________________ S — —
Front only __________________________________________________________________ — S S
Armrests
Driver and front passenger ____________________________________________________ S S S
Rear seats, outboard positions _________________________________________________ O — —
Assist Handle—Passenger ________________________________________________________ O O O
Defroster—Rear window, electric __________________________________________________ S O —
Dome Lamp ___________________________________________________________________ S S S
Glove Box _____________________________________________________________________ S S S
Instrument Cluster—Analog speedometer, odometer, trip odometer, tachometer, clock,
external temperature voltmeter, oil pressure, coolant temperature and fuel gauge ________ S S S
Lighter—Cigar __________________________________________________________________ S S S
Lighting
Cargo compartment, sides ____________________________________________________ — S —
Dome lamp _________________________________________________________________ S S S
Front reading ________________________________________________________________ O — O
Locks—Power __________________________________________________________________ O O O
Mirror—Manual day/night rearview _________________________________________________ S O O
Power Outlet—Auxiliary 12-volt (two) in-dash ________________________________________ S S S
Radio
Antenna—Mast ______________________________________________________________ S S S
AM/FM stereo with cassette, two speakers ______________________________________ S S S
Single CD player ____________________________________________________________ O O O
Seats
Split bench second-, third- and rear-row; cloth bucket seats, driver and passenger _______ S S S
Luxury driver and passenger seats ______________________________________________ O O O
Heated front ________________________________________________________________ O O O
Lumbar support—Manual, driver and front passenger _______________________________ O O O
Steering Wheel—Four-spoke ______________________________________________________ S S S
Storage Bin—Adjacent to front passenger seat _______________________________________ S S S
Sun Visors—Vinyl-covered ________________________________________________________ S S S
Outside Temperature Gauge _______________________________________________________ S S S
Trim Colors/Accents—Gray _______________________________________________________ S S S
Warning System—Headlight on, driver’s seat belt only _________________________________ S S S
Low Wash Indicator _____________________________________________________________ O O O
Windows
Power, driver and passenger ___________________________________________________ O O O
Fixed in roof (two on 158-inch WB model) ________________________________________ — O —
FEATURE AVAILABILITY

DODGE BRAND PRODUCT INFORMATION
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FEATURE AVAILABILITY
Passenger Cargo Cab/
Van Van Chassis
POWERTRAIN AND CHASSIS
Engine—2.7-liter, inline five-cyl. Direct injection turbodiesel _____________________________ S S S
Transmission—Five-speed automatic transmission _____________________________________ S S S
Brakes—Four-wheel, anti-lock disc with electronic brake distribution ______________________ S S S
Maintenance Computer—ASSYST ___________________________________________________ O O O
Transmission Oil Cooler __________________________________________________________ S S S
Speed Control __________________________________________________________________ O O O
Steering—Power-assisted rack and pinion servo _______________________________________ S S S
Suspension—Independent front suspension with wishbone and shock absorber with strut,
transverse mono-leaf spring, and stabilizer bar (stabilizer bar for 8,550 lb. GVWR only).
Rear longitudinal parabolic leaf spring with stabilizer bar (2500 and 3500 Models) _______ S S S
Tires—8,550 lb. GVWR: 225/70R15 BSW all-season radials (118" wheelbase);
225/75R16 BSW all-season radials (140" & 158" wheelbase) 9,990 lb. GVWR:
195/70R15 BSW all-season radial _______________________________________________ S S S
Wheels—8,550 lb. GVWR: 15" x 6" steel (118" wheelbase); 16" x 6" steel
(140" & 158" wheelbase); 9,990 lb. GVWR: 15" x 5" steel ____________________________ S S S
Dual Rear Wheels (3500 Cargo Van & Cab/Chassis) ___________________________________ — S S
SAFETY AND SECURITY
Alarm, Rear ____________________________________________________________________ O O O
Center-High Mounted Stop Lamp (CHMSL) ___________________________________________ S S —
Daytime Running Lamps __________________________________________________________ O O O
Keyless Entry System—Remote, includes door lock and unlock ___________________________ O O O
Restraint Systems
Air bags(a) Driver and front passenger ___________________________________________ S S S
Front: Three-point belts with pretensioner ________________________________________ S S S
Rear: Three-point belts ________________________________________________________ S S —
Security—Anti-Theft Alarm (must have Power Convenience Group) ________________________ O O O
Warning Chime—Headlamps-on, driver’s seat belt _____________________________________ S S S
(a) Certified to federal regulations that allow less forceful air bags. Always use seat belts.
Remember, a back seat is the safest place for children.

DODGE BRAND PRODUCT INFORMATION
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Passenger Cargo Cab/
Van Van Chassis
EQUIPMENT GROUPS
Accessory Group—Includes front reading lamps and front passenger assist handle __________ O O O
Auxiliary Front Heating Group—Includes auxiliary front heater and timer ___________________ O O
Cargo Group I—(Van) Includes cargo partition, full-height washable cargo wall panels and
rear grab handles ____________________________________________________________ — O —
Cargo Group II—(Van) Includes cargo partition, full-height laminated wood cargo wall
panels and rear grab handles __________________________________________________ — O —
Cargo Group III—(Van) Includes cargo partition, half-height laminated wood cargo wall
panels and rear grab handles __________________________________________________ — O —
Comfort Seating Group—(Van) Includes luxury driver and passenger bucket seats,
manual lumbar support _______________________________________________________ — O O
Cooling Group—(Wagon) Rear heavy-duty air conditioning and 150-amp alternator __________ O — —
Maintenance Group—Includes low washer warning lamp, Maintenance Monitoring System,
air filter restriction indicator (ASSYST) ___________________________________________ O O O
Power Convenience Group—(Wagon) Includes remote keyless entry, power door locks,
power windows _____________________________________________________________ O — —
Power Convenience Group—(Van) Includes remote keyless entry, power door locks, power
windows and power heated mirrors _____________________________________________ — O O
Trailer Tow Group—Includes 5,000-lb. rated hitch and wiring harness _____________________ O O O
Window Group I—(Van) Includes rear windows with defroster, day/night rearview mirror _____ — O —
Window Group II—(Van) Includes rear windows with defroster, day/night rearview mirror,
window in right sliding door ___________________________________________________ — O —
Window Group III—(Van) Includes rear windows with defroster, day/night rearview mirror,
right sliding door window, left side front window ___________________________________ — O —
Window Group IV—(Van) Includes rear windows with defroster, day/night rearview mirror,
right sliding door window, left side front, center and rear windows, right center and
rear windows ________________________________________________________________ — O —
FEATURE AVAILABILITY