DOGA BMT Series User manual

Instruction manual
WIRELESS DC TOOL
Transducerized BMT series
EN
60425-05/21
www.dogassembly.com

Manual transducerized BMT series DOC.60425-05/21
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CONTENTS
Symbols...................................................................................................................................................................................... 4
1. INFORMATION.......................................................................................................................................................... 5
1.1 IMPORTANT........................................................................................................................................................................5
1.2 Product reference............................................................................................................................................................... 5
1.3 Product description.............................................................................................................................................................5
1.4 Standard packing items..................................................................................................................................................... 5
1.5 Main features.......................................................................................................................................................................6
1.6 System layout......................................................................................................................................................................6
1.6.1 Connection to PC......................................................................................................................................................................... 6
1.6.2 Connection to ParaMon-Pro X for Multiple tool management...............................................................................................6
2. BMT SPECIFICATIONS........................................................................................................................................... 7
2.1 General specification......................................................................................................................................................... 7
2.2 Model specification.............................................................................................................................................................7
2.3 Auto Speed by torque setting........................................................................................................................................... 8
2.4 Screwdriver dimension and layout................................................................................................................................10
2.4.1 Tool dimension............................................................................................................................................................................ 10
2.4.2 Layout...........................................................................................................................................................................................10
2.4.3 BMT tool with built-in scanner...................................................................................................................................................11
3. BATTERY & CHARGER SPECIFICATIONS......................................................................................................12
3.1 Battery................................................................................................................................................................................ 12
3.1.1 Specification................................................................................................................................................................................ 12
3.1.2 Battery pin configuration........................................................................................................................................................... 12
3.1.3 Use................................................................................................................................................................................................12
3.1.4 Battery safety rules.................................................................................................................................................................... 12
3.2 Battery charger................................................................................................................................................................. 13
3.2.1 Specification................................................................................................................................................................................ 13
3.2.2 LED display................................................................................................................................................................................. 13
3.2.3 Charger Safety Rules................................................................................................................................................................ 14
4. OPERATION............................................................................................................................................................ 15
4.1 Screen display structure..................................................................................................................................................15
4.2 Operation mode................................................................................................................................................................ 15
4.3 Power Information & Setting mode...............................................................................................................................16
4.3.1 Power information...................................................................................................................................................................... 16
4.3.2 Torque setting / Speed setting.................................................................................................................................................16
4.3.3 Count cancel (last count)......................................................................................................................................................... 17
4.4 Network information display...........................................................................................................................................18
5. CONNECTIONS OVERVIEW................................................................................................................................19
5.1 USB connection................................................................................................................................................................ 19
5.2 Wi-Fi connection to ParaMon-Pro X..............................................................................................................................19
5.3 Wi-Fi connection to PC via AP....................................................................................................................................... 19
6. FASTENING PARAMETERS FOR PRESET......................................................................................................20
7. SCREWDRIVER SETUP with ParaMonAirT & Web server..........................................................................21
7.1 Connection........................................................................................................................................................................ 21
7.2 Features comparaison..................................................................................................................................................... 21
7.3 ParaMonAirT..................................................................................................................................................................... 21

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8. BMT WEB SERVEUR............................................................................................................................................ 22
8.1. Login..................................................................................................................................................................................22
8.2 Parameter - Fastening setting........................................................................................................................................ 22
8.3 Parameter - Advanced functions....................................................................................................................................25
8.3.1 Free reverse rotation before fastening ①...............................................................................................................................26
8.3.2 Angle after torque up ③............................................................................................................................................................ 26
8.3.3 Engaging Torque detection ②............................................................................................................................................... 27
8.3.4 Thread tapping ④.......................................................................................................................................................................28
8.4 Parameter – Multisequence setting...............................................................................................................................29
8.4.1 Command details....................................................................................................................................................................... 30
8.4.2 Example of Multisequence step program............................................................................................................................... 30
8.5 Parameter – Controller setting....................................................................................................................................... 31
8.6 Parameter – Network Setting........................................................................................................................................ 34
8.7 Monitoring - Real Time.................................................................................................................................................... 35
8.8 Monitoring - Graph........................................................................................................................................................... 36
8.9 Monitoring - Remote control.......................................................................................................................................... 37
8.10 System............................................................................................................................................................................. 38
9. FIRMWARE UPGRADE......................................................................................................................................... 39
10. MODBUS COM PROTOCOL..............................................................................................................................41
11. MAINTENANCE.................................................................................................................................................... 42
11.1 Maintenance....................................................................................................................................................................42
11.2 Trouble shooting............................................................................................................................................................. 42
11.3 Error code........................................................................................................................................................................ 43
11.3.1 System errors............................................................................................................................................................................43
11.3.2 Fastening errors........................................................................................................................................................................44
11.4 Spare parts...................................................................................................................................................................... 45
11.5 Hotline.............................................................................................................................................................................. 45
11.5.1 For any information regarding the use of the tool............................................................................................................... 45
11.5.2 For any information regarding troubleshooting....................................................................................................................45
11.6 After-sales Returns.........................................................................................................................................................46
11.6.1 Download the after-sales return form....................................................................................................................................46
11.6.2 Send your equipment...............................................................................................................................................................46
11.7 On-site repair.................................................................................................................................................................. 47
11.8 Waranty............................................................................................................................................................................ 47
12. SAFETY.................................................................................................................................................................. 48
12.1 General dispositions...................................................................................................................................................... 48
12.2 Work area........................................................................................................................................................................ 48
12.3 Electrical safety.............................................................................................................................................................. 48
12.4 Personnal safety.............................................................................................................................................................49
12.5 Tool use and care........................................................................................................................................................... 49
12.6 Service............................................................................................................................................................................. 49
12.7 Contra-indications.......................................................................................................................................................... 50
13. STANDARDS......................................................................................................................................................... 51
13.1 Manufacturer details...................................................................................................................................................... 51
13.2 Markings.......................................................................................................................................................................... 51
13.3 Transport and storage................................................................................................................................................... 51
13.3.1 Transport................................................................................................................................................................................... 51
13.3.2 Storage...................................................................................................................................................................................... 51

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13.4 WEEE recycling and end of service life......................................................................................................................52
13.4.1 Collection and recycling scheme........................................................................................................................................... 52
13.4.2 Collection points....................................................................................................................................................................... 52
14. APPENDICES........................................................................................................................................................53
14.1 EC Declaration of Conformity.......................................................................................................................................53
14.2 Parameter details and factory settings....................................................................................................................... 53

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REMARKS ABOUT THE MANUAL
Symbols
Information
This warning statement indicates important information (for example: damage to property), but no hazard.
Information
Information to view in your customer area on the www.doga.fr web site.
Caution
This warning statement indicates a low risk that may lead to minor or moderate injuries if not avoided.
Wear personal protection equipment
This symbol indicates the need to wear protective gloves.
Warning
This warning statement indicates a moderate risk that may lead to severe or fatal injuries if not avoided.

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1. INFORMATION
1.1 IMPORTANT
The tool supplied with this manual may have been modified to meet specific needs.
If this is the case, when ordering a replacement or spare parts, please indicate the tool item code and serial number
written on shipping note, or contact DOGA at [phone] indicating the approximate delivery date.
In this way, you will be sure to get the required tool and/or parts.
1.2 Product reference
Description Wireless Transducezized DC tool
Type See hereunder
1.3 Product description
BMT tool is a wireless transducerized torque and angle control screwdriver.
1.4 Standard packing items
BMT tool alone Pack BMT tool + 2 batteries
BMT tool X 1 X 1
Battery (25,2V/3A) - X2
USB-A to mini-USB B cable X 1 X 1
CE declaration of conformity X 1 X 1
Calibration test certificate X 1 X 1
Battery charger sold separately
B M T H 3 2 1 6
Gear ratio ( 1/16 ) – 1, 2, 4, 6, 11, 16, 24, 36, 45, 64
Available controller model (Only 32)
Type of body ( X: Pistol grip, H:Angle head )
Transducerized Tool series

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1.5 Main features
Torque transducerized and angle encoder
Digital torque and angle program in 15 preset numbers and 2 multi step sequence programs
AMOLED color display
Auto speed setting by torque
Monitoring fastening quality and count of screw numbers
Error information by code display
Easy parameter setting and monitoring by ParaMonAIRT (PC software) & Web Server
Real time torque data and curve display
Modbus protocol
USB, Wi-Fi (2,4 GHz & 5 GHz)
1.6 System layout
1.6.1 Connection to PC
1.6.2 Connection to ParaMon-Pro X for Multiple tool management
WiFi
WiFi
LAN
USB
(Setting & data back-up) (Setting & data back-up)
AP

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2. BMT SPECIFICATIONS
2.1 General specification
Specification
Electric power 25,2 VCC, 3 A max
Motor Swiss DC servo motor
Torque measurment Integrated transducer
Wi-Fi IEEE 802.11a/b/g/n 2,4 GHz & 5 GHz
Weight 0,9 - 1,9 kg (without battery)
Speed Auto speed by torque setting
Data menory Total 65,000 data
USB Mini USB type B port
Dispaly 1.29” AMOLED color display
No. of preset 15 preset programing + 2 multisequences by USB or Wi-Fi
2.2 Model specification
Type Model Torque
(Nm)
Speed
(tr/min)
Weight
(kg)
Standard
Bit socket
Pistol
BMT3204 0,4 ~ 4,5 100-1800 1,0 Hex 1/4"
BMT3206 0,6 ~ 6,5 100-1250 1,0 Hex 1/4"
BMT3211 1,5 ~ 11,5 50-690 1,1 Hex 1/4"
BMT3216 2 ~ 16 50-470 1,1 Hex 1/4"
BMT3224 4 ~ 24 50-310 1,1 SQ 3/8" or Hex 1/4"
Angle head
BMTH3204 0,4 ~ 4,5 100-1800 1,4 SQ 3/8" or Hex 1/4"
BMTH3206 0,8 ~ 6,5 100-1250 1,4 SQ 3/8" or Hex 1/4"
BMTH3211 1,5 ~ 11,5 50-690 1,6 SQ 3/8" or Hex 1/4"
BMTH3216 2 ~ 16 50-470 1,6 SQ 3/8" or Hex 1/4"
BMTH3224 4 ~ 24 50-310 1,6 SQ 3/8" or Hex 1/4"
BMTH3236 5 ~ 32 50-200 1,7 SQ 3/8"
BMTH3245 6 ~ 40 50-160 1,7 SQ 3/8" or SQ 1/2"
BMTH3264 8 ~ 50 50-115 1,9 SQ 3/8" or SQ 1/2"

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2.3 Auto Speed by torque setting
Speed range : Available setting range by manual
Auto speed by torque setting : Safe speed not exceeding over torque by rotation inertia under the testing
conditions described on the chart
BMT3204
201
4.0(N.m)
rpm
1800
0.4
100
BMT3206
168
6.5 (N.m)
rpm
1250
0.6
100
M3 rundown
Hard joint 200Hz
BMT3211
128
1 1 .
(N.m)
rpm
690
1 .
537
50
BMT3216
71
16
(N.m)
rpm
470
2
447
50
BMT3224
161
24 (N.m)
rpm
310
5
50
BMT3236
83
32 (N.m)
rpm
200
5
50
1031
1133
2 0
18

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BMT3245
54
38 (N.m)
rpm
160
6
50
32
30
BMT3264
50
78
50 (N.m)
rpm
115
8

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2.4 Screwdriver dimension and layout
2.4.1 Tool dimension
2.4.2 Layout

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2.4.3 BMT tool with built-in scanner
Barcode scanner work when trigger is pulled quickly 2 times.
LED turn on when barcode scan start.
Center the red circle on the barcode.
Scanning is complete then LED turn off.
Specification
Barcode type 1D and 2D, QR code -
Length Maximum read size is 32 character
Traceability
Barcode data is saved in memory with fastening data. (Max. 65,000)
and also merged to Modbus last tightening datas (registers 3200 to
3229)
Change preset automatically by
barcode
ParaMonAirT, ParaMon-Pro X can set barcode list.
Judged start /end character can be set for each save barcode
Max number of barcode saved 30

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3. BATTERY & CHARGER SPECIFICATIONS
3.1 Battery
3.1.1 Specification
Specification
Model BL25201
Voltage / Capacity /
Energy 25,2 V / 3,0 Ah / 75,6 Wh
Nombre de cellules 7 cellules de 3,6 V
Weight 0,5 kg
3.1.2 Battery pin configuration
3.1.3 Use
Your battery is not fully charged at the time of purchase
Be sure to charge the battery before first use or storage.
Remove the battery when the tool is in idle for a long time.
Recharge the battery once every 6 month even if the battery is not in use.
3.1.4 Battery safety rules
Do not charge battery when temperature is below 0°C or above 40°C
Use the specified charger only.
Do not touch the terminals with any conductive material.
Do not expose battery to water, rain or condensation.
A battery short circuit can cause large current flow, overheating, possibly burns and even a break down.
Do not disassemble battery , take it to a qualified service center when repair is required.
Incorrect reassembly may result in a risk of electric shock or fire.
Do not store the tool and battery in locations where the temperature may reach or exceed 50°C
Do not incinerate the battery even if it is severely damaged or worn out. The battery pack can explode in a fire.
Be carefull not to drop, shake or strike the battery.
Do not charge inside a box or container of any kind. The battery must be placed in a well ventilated area during
charging.
Do not dispose of battery into household waste, fire or water. Batteries should be collected, recycled or disposed
of an environmentally-friendly manner. Call the authorized warranty centers for places to dispose of damaged or
inoperable batteries.
+ tab
Signal
-
tab

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3.2 Battery charger
3.2.1 Specification
Specification
Model D25247A
Input 220 - 240 VCA, 50/60 Hz, 1,05 A
Output 25,2 VDC, 4,0 A
Fuse 250 VAC T 3,15 A
Operating environment 0 ~ 40°C/ 15 ~ 80 % RH (without dew)
Full charging time ~ 53 minutes
Safety class Class II
Weight 0,6 kg
3.2.2 LED display
Battery inlet -
Press firmly
AC power
LED display
LED display information
Green(blink) Ready
Red Charging
Green Complete
Red(blink) Battery overheat
Yellow(blink) Charging Not
possible

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3.2.3 Charger Safety Rules
Caution: To reduce the risk of injury, charge only authorized batteries. Other types of battery may burst, causing
personal injury and damage.
Before using battery charger, read all instructions and cautionary marking on batteries, chargers and product
using batteries.
Do not allow anything to cover or clog the charger vents and cooling fan.
Only indoor use : do not expose charger to rain, or wet conditions.
Do not operate charger if it has been damaged in any way.
Do not disassemble, take it to a qualified service center for repair.

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4. OPERATION
4.1 Screen display structure
Operation mode screen is a default screen when the screwdriver battery power connected.
Information
F1 key can be locked in controller setting ‘LCD button lock’ function to prevent setting modification. All keys
can be locked as well.
4.2 Operation mode
Information
Display enable preset can be set in controller settings – to allow only presets which can be used
Key Function Description
F1 MODE Mode change from Operation to Setting
F2 DISP Display to show the network information
F3 DOWN Select Preset # down
F4 UP Select Preset # up
Speed Angle Count
Mode (F1 Key) Display (F2 Key)
Network client
Network server
Network AP
Firmware version
Operation
Power information
F2 Key :Torque setting
F3 Key : Speed setting
F4 key : Count cancel
F1
F1
F4
[Up]
F3
[Down]
Target torque
Preset #
Battery voltage level : Green/Orange/Red
Torque monitored
Function key

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4.3 Power Information & Setting mode
4.3.1 Power information
‘High power’ means that 25.2V battery is connected and screwdriver provides full
specifications.
Information
when
battery voltage is low, screwdriver will automatically power off.
4.3.2 Torque setting / Speed setting
Target torque and rundown speed can be modified for all presets.
From operation menu first select the preset with key F3[Down] or F4{Up]
Press key F1[MODE] then press key F2 for speed or key F3 for torque.
Speed can be modified manually only if ‘AUTOSPEED’ setting is off.
All other parameters should be set with ParaMonAir or embedded web server
Key Function Description
F1 SET Set the torque or speed and change mode to operation
F2 SHIFT Shift the digits from right to left
F3 DOWN Decrease number
F4 UP Increase number
Digit to change from right
Target torque
Torque to set
Preset # Target speed
Speed to set
Preset #
Digit to change from right

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If AUTOSPEED – speed is automatically optimized by torque target.
4.3.3 Count cancel (last count)
dedicated to Job management with ParaMon Pro X controller(option)
The last Fastening OK count can be canceled by pressing “ -1 “ count cancel key.
From operation menu press key F1[MODE] then press key F4[-1]
Key Function Description
F1 Yes Confirm count cancel (-1)
F2 - No use
F3 - No use
F4 No Return back to operation
Yes
NO

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4.4 Network information display
From operation menu press key F2[DISP]
Network Description
Client Information about networking of the BMT screwdriver
Mode : DHCP (Dynamic Host Configuration Protocol)
IP address: 192.168.0.4
Gateway : 192.168.0.1
Net Mask : 255.255.255.0
Server Information about networking of the PC software, ParaMonAirT ...
IP address: 192.168.0.53
Port : 5000
AP (Access Point) Information about networking of the AP
SSID : Doga
Firmware ver. Screwdriver firmware version
Ver : 0.70.2
S/N : 2102190016 - 21(year)02(Month)19(BMT code)0016(serial)
Model : Screwdriver model
TS : torque tranducer digital value
All networking setting are available on PC software ParaMonAirT connected by USB port.
F4 [Up]
F3 [Down]