Dolmar PS-32 Instruction Manual

PS-32 C
PS-32 C TLC
Owner’s and Safety Manual
for Gasoline Chain Saws
Manuel d’emploi et de sécurité
de tronçonneuses thermiques
Manual de empleo y de seguridad
para motosierras
WARNING!
Read and understand this Manual. Always follow safety precautions in the Owner’s and Safety Manual.
Improper use can cause serious injury!
ATTENTION!
Suivez toujours les conseils de sécurité du présent manuel d’emploi et de sécurité. Une utilisation incorrecte de la
tronçonneuse peut entraîner des blessures graves!
¡ADVERTENCIA!
Observe siempre las instrucciones de seguridad contenidas en el manual. Lea y compenétrese con el contenido
del manual. El uso inadecuado de la motosierra puede causar lesiones de gravedad.

2
ENGLISH
WARNING!
FUELS WITH MORE THAN 10% ETHANOL ARE NOT APPROVED FOR USE IN DOLMAR 2-STROKE ENGINES!
Use of alternative fuels, such as E-20 (20% ethanol), E-85 (85% ethanol) or any fuels not meeting DOLMAR requirements are not
approved for use in DOLMAR 2-stroke gasoline engines!
USE OF ALTERNATIVE FUELS CAN CAUSE THE FOLLOWING PROBLEMS:
Poor engine performance, loss of power, overheating, fuel vapor lock, improper clutch engagement, premature deterioration of fuel
lines, premature deterioration of gaskets, premature deterioration of carburetors.
USING ALTERNATIVE FUELS AND/OR 2-STROKE OILS NOT ACCORDING TO JASO FC OR ISO-L-EGD IN DOLMAR 2-STROKE
ENGINES WILL VOID YOUR ENGINE WARRANTY!
EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE
DOLMAR warrant to the initial retail purchaser and each subsequent owner, that this utility equipment was designed, built, and equipped to conform
at the time of initial sale to all applicable regulations of the U.S. Environmental Protection Agency (EPA), and that the engine is free of defects in
materials and workmanship which would cause this engine to fail to conform with EPA regulations during its warranty period.
For the components listed under PARTS COVERED, the service dealer authorized by DOLMAR will, at no cost to you, make the necessary dia-
gnosis, repair, or replacement necessary to ensure that the engine complies with applicable U.S. EPA regulations.
EMISSION COMPONENT DEFECT WARRANTY PERIOD
The warranty period for this engine begins on the date of sale to the initial purchaser and continues for a period of 2 years.
PARTS COVERED
Listed below are the parts covered by the Emission Components Defect Warranty. Some of the parts listed below may require scheduled mainte-
nance and are warranted up to the rst scheduled replacement point for that part.
Fuel Metering System Ignition System
Carburetor and internal parts Spark plug
Fuel lter, if applicable Flywheel Magneto
Throttle stopper, if applicable Ignition Coil
Choke System, if applicable
Air Induction System Miscellaneous Items Used in Above Systems
Pre lter, if exist Fuel hoses, clamps and sealing gaskets
Air lter, Air lter case, Intake manifold
Components with evaporative emissions
Fuel tank, Fuel tank cap
OBTAINING WARRANTY SERVICE
To obtain warranty service, take your engine to the nearest DOLMAR service Center authorized by DOLMAR. Bring your sales receipts indicating
date of purchase for this engine. The dealer of service authorized by DOLMAR will perform the necessary repairs or adjustments within a reaso-
nable amount of time and furnish you with a copy of the repair order. All parts and accessories replaced under this warranty become the property
of DOLMAR.
WHAT IS NOT COVERED
• Conditions resulting from tampering, misuse, improper adjustment (unless they were made by the service dealer authorized by DOLMAR during
a warranty repair), alteration, accident, failure to use the recommended fuel and oil, or not performing required maintenance services.
• The replacement parts used for required maintenance services.
• Consequential damages such as loss of time, inconvenience, loss of use of the engine or equipment, etc.
• Diagnosis and inspection charges that do not result in warranty-eligible service being performed.
• Any non-authorized replacement part, or malfunction of authorized parts due to use of non-authorized parts.
OWNER’S WARRANTY RESPONSIBILITIES
As the engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual.
DOLMAR recommends that you retain all receipts covering maintenance on your engine, but DOLMAR cannot deny warranty solely for the lack of
receipts or for your failure to ensure the performance of all scheduled maintenance. As the engine owner, you should however be aware that DOL-
MAR may deny warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modications.
You are responsible for presenting your engine to the nearest service dealer authorized by DOLMAR when a problem exists.
If you have any questions regarding your warranty rights and responsibilities, you should contact the DOLMAR Warranty service Department at
1-888-OPE-PART or [e-mail] for the information.
THINGS YOU SHOULD KNOW ABOUT THE EMISSION CONTROL SYSTEM WARRANTY:
MAINTENANCE AND REPAIRS
You are responsible for the proper maintenance of the engine. You should keep all receipts and maintenance records covering the performance
of regular maintenance in the event questions arise. These receipts and maintenance records should be transferred to each subsequent owner
of the engine. DOLMAR reserves the right to deny warranty coverage if the engine has not been properly maintained. Warranty claims will not be
denied, however, solely because of the lack of required maintenance or failure to keep maintenance records.
MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR
ESTABLISHMENT OR INDIVIDUAL; HOWEVER, WARRANTY REPAIRS MUST BE PERFORMED BY A SERVICE DEALER AUTHORIZED BY
DOLMAR. THE USE OF PARTS THATARE NOTEQUIVALENT IN PERFORMANCEAND DURABILITY TOAUTHORIZED PARTS MAY IMPAIR THE
EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.
If other than the parts authorized by DOLMAR are used for maintenance replacements or for the repair of components affecting emission control,
you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by DOLMAR in their per-
formance and durability.
HOW TO MAKE A CLAIM
All repair qualifying under this limited warranty must be performed by a service dealer authorized by DOLMAR. In the event that any emission-related
part is found to be defective during the warranty period, you shall notify DOLMAR Warranty service Department at 1-888-OPE-PART or info@
dolmar.com and you will be advised of the appropriate warranty service dealer or service providers where the warranty repair can be performed.

3
WARNING !
Careless or improper use of this product can cause serious or even fatal injury.
Before operating a chain saw or other DOLMAR products it is important that you read, fully understand and
carefully follow the instructions outlined in this owners manual. Kickback may cause severe or fatal injury and
is one of many potential dangers in operating a chain saw. Kickback and other safety related precautions are
described in detail within this owners manual.Additional owners manuals are available from DOLMAR POWER
PRODUCTS, PO Box 5007, Alpharetta, GA, 30005-5007, USA, Telephone 1-888-OPE-PART.
The PS-32 C and PS-32 CTLC will be delivered in a protective cardboard box to prevent transport damage.Card-
board is a basic raw material and is consequently reuseable or suitable for recycling (waste paper recycling).
This product complies with: American National Standard Institute B 175.1-2000 chain saw safety standard.
Canadian Standards Association Z62.1-03 chain saw safety standard.
Z62.3-04 chain saw kickback standard.
Society of Automotive Engineers SAEJ 335-Jun 95 “Multiposition small
     -
pression”
The Emissions Compliance Period referred to on the emission Compliance label indicates the number of operat-
ing hours for which the engine has been shown to meet federal emissions requirements. Category C= 50 hours,
B= 125 hours, and A= 300 hours.
With the purchase of this chain saw you have chosen a German quality product. Important instructions for the
assembly and operation of this saw are given in this manual. For your own safety, we ask you to read the accident
prevention instructions very carefully before putting your chain saw into operation, as incorrect handling can,
despite all precautions, lead to accidents. With a little care and attention you will have good service and lasting

PS-32 C, PS-32 C TLC
Contents Page
Delivery inventory .................................................... 4
Symbols................................................................... 4
Safety precautions..............................................5-16
Denomination of components................................ 17
Technical data........................................................ 18
Only for models with fastening nuts on the sprocket
guard
Mounting the guide bar and saw chain.........19-20
Tightening the saw chain ..................................20
Checking the chain tension............................... 21
Retightening the saw chain ............................... 21
Only for the QuickSet guide bar
Mounting the guide bar and saw chain.............. 22
Tensioning the saw chain.................................. 23
Checking the chain tension............................... 23
Retensioning the saw chain .............................. 23
Only for models with quick tensioner on sprocket guard
(TLC)
Mounting the guide bar and saw chain.............. 24
Tightening the saw chain ..................................25
Checking the chain tension............................... 26
Retensioning the saw chain .............................. 26
For all models
Chain brake ........................................................... 26
Engaging the chain brake (braking) ....................... 26
Fuel / Refuelling ................................................27-28
Contents Page
Chain lubrication .................................................... 29
Starting the engine................................................. 30
Stopping the engine............................................... 30
Checking the chain brake ...................................... 31
Adjusting the carburetor......................................... 32
Sharpening the saw chain.................................33-34
Cleaning the brake band and sprocket guard......... 35
Cleaning the guide bar...........................................35
Replacing the saw chain ........................................ 36
 .............................................. 37
Replacing the spark plug .......................................38
.................................. 38
Replacing the starter cable .................................... 39
Replacing the return spring.................................... 39
Mounting the fan housing....................................... 39
....................................... 40
Replacing the suction head.................................... 40
Replacing / cleaning the spark arrester screen ...... 40
Instructions for periodic maintenance .................... 41
Service, spare parts and guarantee....................... 42
Troubleshooting ..................................................... 43
Extract from the spare parts list.........................44-45

4
Further
symbols
see page 6.
4
5 6
32
1
Delivery inventory
1. Chain saw
2. Guide bar
3. Saw chain
4. Chain protection cover
5. Universal wrench
6. Screwdriver for carburetor adjustment
7. Owner’s and Safety Manual (not shown)
In case one of the parts listed should not be included in the
delivery inventory, please consult your sales agent.
Symbols
You will notice the following symbols on the saw and in the Owner’s and Safety Manual:
Caution, kickback!
Chain brake
Fuel and oil mixture
Carburetor adjustment

Saw chain oil
adjustment screw
First aid
Do not touch hot
surfaces!
Recycling
Read Owner’s and Safety Manual
and follow the warning and safety
precautions!
Particular care
and caution!
Forbidden!
Wear protective helmet,
eye and ear protection!
Wear protective
gloves!
No smoking!

Stop engine!
Start engine
Combination switch,
Choke/ON/STOP
Safety position

5
Safety precautions for chain saw operators
While operating the chain saw please observe the
following rules:
a) Contact of the guide bar nose with any object
should be avoided.
b) Tip contact may cause the guide bar to move
suddenly upward and backward, which may cause
serious or fatal injury.
c) Always operate the chain saw with both hands.
WARNING!
Readandfollowallsafetyprecautionsintheowner’s
manual. Failure to follow instructions could result in
serious injury. It is recommended to lend the chain
saw only to people who are experienced in working
with chain saws. Always hand over the Owner’s and
Safety Manual.
WARNING!
This chain saw is capable of severe kickback
that could result in serious injury to the operator.
Do not operate this chain saw unless you have
extraordinary cutting needs and experience in and
special training for dealing with kickback. Chain

are available.
WARNING!
Kickbackmayoccurwhenthenoseortipoftheguide
bar touches an object, or when the wood closes in
and pinches the saw chain in the cut. This contact
mayabruptly stopthesawchain andinsomecases
maycausea lightning fastreverse reaction, kicking
the guide bar up and back towards the user, or push
the guide bar back towards the operator. Kickback
may cause you to lose control of the saw.
As a chain saw user, you can take several steps to
reduce the risk of a kickback and potential injury.
A. Withabasicunderstandingofkickback,youcan
reduceoreliminatetheelementof surprise.Itisa
sudden surprise that contributes to accidents.
          
hands, your right hand on the rear grip and
your left hand on the tubular handle, when the



maintain control of the saw. Don’t let go!
C. Make sure that the area in which you are cutting
is free from obstructions. Do not let the nose of
the guide bar contact the log, branch, or any
other obstructions which could be hit while you
are operating the saw.
D. Do not overreach or cut above shoulder
height.
E. Follow manufacturer’s sharpening and main-
tenance instructions for the saw chain.
 
by the manufacturer or the equivalent.
Additional safety precautions
The following additional safety precautions must be
observed by all users of chain saws:
1. Do not operate a chain saw when you are fatigued.
 
protective gloves; and eye, hearing, and head
protection devices.
3. Use caution when handling fuel. Move the chain
saw at least 10 feet (3 m) from the fueling point
before starting the engine.
4. Do not allow other persons to be near the chain
saw when starting or cutting with the chain saw.
Keep bystanders and animals out of the work
area.
5. Do not start cutting until you have a clear work
area, secure footing, and a planned retreat path
from the falling tree.
6. Keep all parts of your body away from the saw
chain when the engine is running.
7. Before you start the engine, make sure that the
saw chain is not contacting anything.
8. Carry the chain saw with the engine stopped,
the guide bar and saw chain to the rear, and the

9. Do not operate a chain saw that is damaged, is
improperly adjusted, or is not completely and
securely assembled. Be sure that the saw chain
stops moving when the throttle control trigger is
released.
 
 
brush and saplings because slender material
may catch the saw chain and be whipped toward

12. When cutting a limb that is under tension be alert
for springback so that you will not be struck when

13. Keep the handles dry, clean, and free of oil or fuel
mixture.
14. Operate the chain saw only in well-ventilated
areas.
15. Do not operate a chain saw in a tree unless you

16. All chain saw service, other than the items listed
in the owner’s manual maintenance instructions,
should be performed by DOLMAR. (For example,
if improper tools are used to remove the




17. When transporting your chain saw, use the chain
protection cover.
18. Low kickback bars and low kickback chains are
designed to reduce the risk of kickback injury.
Ask your DOLMAR dealer about these devices.

6
WARNING !
Reactive forces, including kickback, can be dan-
gerous. Careless or improper use of any chain saw
may cause serious or fatal injury.
HaveyourDOLMARdealershowyouhowtooperate
your chain saw. Observe all applicable local safety
regulations, standards and ordinances.
WARNING!
Minors should never be allowed to use a chain
saw.
Bystanders,especiallychildrenandanimals should
not be allowed in the area where a chain saw is in

Never let the saw run unattended.
Store it in a locked place away from children. Fill the
fuel tank to 7/8 th full (see storing the saw).
Donotlend your chainsawwithoutthisOwner’s and
Safety Manual. Be sure that anyone using your saw
understands the information given.
Proper use of a chain saw involves
1. the operator
2. the saw
3. the use of the saw.
WARNING !
Prolonged use of chain saws exposing the operator

naud’s phenomenon). This phenomenon reduces
the hand’s ability to feel and regulate temperature,
produces numbness and burning sensations and
may cause nerve and circulation damage and tis-
sue necrosis.
All DOLMAR saws are therefore provided with an
antivibrationsystemwhichisessentialforthoseusing
chain saws on a regular or sustained basis. Antivi-
bration systems do not guarantee that you will not

this danger considerably. Nevertheless, continual
and regular users should observe their hands and

medical advice immediately.
max. CKA 45
O
max. CKA 40
O
CUS
General Safety Precautions
    
throttle chain speed can reach 45 mph (20 m/s). It
is important that you read; fully understand and ob-
serve the following safety precautions and warnings.
Read the Owner’s Manual and the safety instructions
periodically.
Discription of symbols used on chain
saws:
CSA Standards Z62.1-03
Class 1A Z62.3-04
ANSI Standard B175.1-2000
SAE Standard SAE J335
Maximum Computed Kickback Angle
(CKA)* with using the chain brake when
using the recommended bar and chain
combinations (In this example the CKA is 40°).
The operator
Physical Condition
You must be in good physical condition and mental

(drugs, alcohol), which might impair vision, dexterity
or judgment.
Always use two hands when
operating the chain saw!
* The Computed Kickback Angle is a calculated value
from energies measured on a test bench. It is not the
angle of the guide bar moved upward in case of a
KICKBACK.
Reduced Kickback Bar and
Chaincombinationthathasbeen
evaluated with the power head
to achieve kickback protection
(according to ANSI and CSA
standards).
Contact of the guide bar tip with
any object should be avoided!
Tip contact may cause the guide
bar to move suddenly upward
andbackward,which may cause
serious injury!
Maximum Computed Kickback Angle
(CKA)* without using the chain brake when
using the recommended bar and chain
combinations (In this example the CKA is 45°).
XXX.YYY.ZZZ
XXX.YYY.ZZZ
1
2

7
3
The saw
Parts of the chain saw: illustrations and description of
parts see page 17.
WARNING !
Never modify a chain saw in any way. Only attach-
ments supplied by DOLMAR or expressly approved
-

WARNING !
Bow guide bars substantially increase the potential
for kickback and severe or fatal injury due to the

bars are not recommended for use on DOLMAR
chain saws nor are they approved by the ANSI B
175.1-2000 chain saw safety standard.
The use of the saw
Transporting the chain saw
WARNING!
Always stop the engine before putting a chain saw
down or carrying it. Carrying a chain saw with the
engine running is extremely dangerous. Accidental
acceleration of the engine can cause the chain to
rotate.

By hand: When carrying your saw by hand, the
engine must be stopped and the saw must be in
the proper position.
The chain protection cover should be over the chain
and the guide bar must point backwards. When
carrying your saw the bar should be behind you

By vehicle: When transporting in a vehicle, keep
chainandbarcoveredwiththechainguard.Properly
secure your saw to prevent turnover, fuel spillage
and damage to the saw. Make sure the saw in not
exposed to heat or sparks.
Proper clothing
       
     

or anything that could become entangled with the saw
orbrush.Wearoverallsorjeanswith areinforcedcutting

Protect your hands with gloves when handling saw and
sawchain.Heavy-duty,nonslipglovesimproveyourgrip
and protect your hands.
Wear protective helmet,
eye and ear protection!
Good footing is most important in chain saw work.
Wear sturdy boots with nonslip soles.Steel-toed safety
boots are recommended.
Proper eye protection is a must. Non-fogging, vented
goggles and a face screen is recommended. Their
use reduces the risk of eye and facial injury.
Wear an approved safety hard hat to protect your
head. Chain saw noise may damage your hearing.
Always wear noise protection equipment (ear plugs

Continual and regular users should have their
hearing checked regularly.
4

8
6
5
10 feet
5a
6a
Chain saw operating instructions
For assembly follow the procedure in the appropriate
section “Mounting Guide Bar and Chain” of this manual.
DOLMARchain,guidebarandsprocketmustmatcheach
other (see the appropriate section in this manual).
WARNING!
Propertensionofthechainisextremelyimportant.In
ordertoavoid false settingthetensioningprocedure
mustbefollowedasdescribedinthismanual.Always
make sure the hexagonal nut(s) for the sprocket
guard is (are) tightened securely after tensioning
the chain. Check chain tension once more after
having tightened the nuts and thereafter at regular
intervals(alwaysbefore startingtowork).Ifthechain

then tighten. Never try to tighten the chain while the
engine is running!
Fueling
Your DOLMAR saw uses on oil-gasoline mixture for fuel
(see chapter “Fuel” of this manual).

check for leakage.
Check for fuel leakage while refueling and during op-
eration.If fuel or oil leakage is found, do not start or run

wiped away. Clothing with fuel on it has to be changed
immediately (this is a danger to your life!).
Avoidskin contactwith fuel.Neverloosenor removethe
cap of the fuel tank while the engine is running.
Starting
Do not drop start. This method is very dangerous be-

WARNING!
-
treme caution when handling gasoline or fuel mix.
  

Fueling instructions
Fuel your chain saw in well ventilated areas or out-

before refueling. Select bare ground for fueling and
move the chain saw at least 10 feet (3 m) from fueling


in an open area. Maintain a good balance and secure
footing. Place your right foot through the rear handle


Be absolutely sure that guide bar and chain are clear of
you or all other obstructions and objects, including the
ground,becausewhentheenginestartsinsemi-throttle
position, engine speed will be fast enough for the clutch
to engage the sprocket and turn the chain which may
cause a kickback.
Never attempt to start the saw when the guide bar is
in a cut or kerf.
When you pull the starter grip, don’t wrap the starter
rope around your hands. Do not allow the grip to snap
back,butguidethestarterropeslowlybacktopermitthe
rope to rewind properly. Failure to follow this procedure

the starter mechanism.

9
7
Important adjustments
WARNING!
At correct idle speed, chain should not turn. For di-
rections to adjust idle speed, see the appropriate
section of this instruction manual.
Do not use a saw with incorrect idle speed adjust-
ment. Adjust the idle speed yourself according to
the appropriate section of this manual.
Have your DOLMAR dealer check your saw and
make proper adjustments or repairs.
Check the saw chain tension frequently, especially
just after installing a new chain. New chains may
stretch more during their initial use. A properly ad-
justed saw chain can be pulled freely around the
guide bar by hand without sagging. Always stop
the engine and wear gloves when checking or ad-
justing the chain tension.
Working conditions
Operate your chain saw only outdoors.Operate the saw
under good visibility and daylight conditions only.
WARNING!
       

is windy, stormy or rainfall is heavy. Clear the area
where you are working.
WARNING!
Avoid stumbling onobstacles suchas stumps,roots
or rocks and watch out for holes or ditches. Be ex-
tremely cautious when working on slopes or uneven
ground. There is increased danger of slipping on
freshly debarked logs.
Cutting instructions

engine is running. Place your left hand on the tubular
handle and your right hand on grip and throttle lever.
Left-handers should follow these instructions too.
WARNING!
Do not operate your chain saw in semi-throttle po-
sition. Cutting in this position does not permit the
operator proper control of the saw or chain speed.
WARNING!
Never come too close to a rotating chain with your
hands or body.
WARNING!
Do not cut any material other than wood or
wooden objects.
Useyourchainsawforcuttingonly.Itisnotdesigned
for prying or shoveling away limbs, roots or other
objects.
When sawing, make sure that the saw chain does
not touch any foreign materials such as rocks, nails
         
         
kickback.



oppose and absorb the push, pull and kickback forces
of your saw without having it slip out of your grip (see
section of reactive forces). Make sure your chain saw
handle and grip are in good condition and free of mois-
ture, pitch, oil or grease.
Always start a cut with the chain running at full speed
and the spike bar in contact with the wood.
WARNING!
Neverusethesawwithonehand.Youcannotcontrol
reactive forces (see pages 10 to 12) and may lose
control of the saw.
8

10
9
10
12
Position the chain saw in such a way that your body is
clear of the cutting attachment whenever the engine is

Don’t put pressure on the saw when reaching the end
of a cut. The pressure may cause the bar and rotating
chain to pop out of the cut or kerf, go out of control and
strike the operator or some other object. If the rotating
chain strikes some other object a reactive force (see
pages 11 to 13) may cause the chain to strike the op-
erator.
Reactive forces during the cut, including kickback
WARNING!
Reactive forces, that may occur during any cut are
kickback, pushback and pull-in. Reactive forces
can be dangerous! In any chain saw, the powerful
force used to cut wood can be reversed (and work
against the operator).
If the rotating chain is suddenly stopped by contact
withanysolidobjectlikealogorbranchorispinched,
the reactive forces instantly occur. These reactive
forces may result in loss of control which may, in
turn, cause serious or fatal injury. An understanding
of the causes of these reactive forces may help you
avoid loss of control.
The most common reactive forces are
- kickback,
- pushback,
- pull-in.
In order to keep control of your saw, always maintain

any other insecure support. Never use the saw above

This reaction can occur in a fraction of a second and
under some circumstances, cause the guide bar and
chain to strike the operator with enough force to cause
severe or fatal injury.It may also occur during limbing.It
also occurs when the nose of the guide bar is pinched
unexpectedly, unintentionally contacts solid material
          
plunge or boring cut.
The greater the force of the kickback reaction, the more

       
Kickback:
Kickback occurs when the upper quadrant of the bar
nose contacts a solid object in the wood or is pinched

causes a rotational force of the chain saw in the direc
tionoppositetothechainmovement,mainlyintheplane

towards the operator.
11