Donaldson BOFA DentalPRO Xtract 100 User manual

DentalPRO Xtract 100
USER MANUAL

Contents
01
02
Overview of your Xtract system (front)
Overview of your Xtract system (back)
1
01
Unpacking and unit placement
3
01
Connecting to power supply
4
01
Cleaning the unit
5
V1 Aug 15
01
Important safety notes
2
01
DentalPRO Extract 100 Specifications
6

Overview
1
Screen Hinges
Company Branding
Cut-outs at each
side for operator
Transparent Anti-Static
Polycarbonate panel
01
1
Replacement
PolyCarbonate
Protective Panel

Overview
LED Light Power Inlet
Air Inlet (to extractor unit)
LED Strip Light Inside
Cable Inlets
02
1

Safety Instructions
Important safety notes
Concerning symbols used on the DentalPRO Xtract and
referred to within this manual.
Danger
Refers to an immediately impending danger. If the danger is
not avoided, it could result in death or severe (crippling)
injury. Please consult the manual when this symbol is
displayed.
Warning
Refers to a possibly dangerous situation. If not avoided it
could result in death or severe injury. Please consult the
manual when this symbol is displayed.
Caution
Refers to a possibly harmful situation. If not avoided,
damage could be caused to the product or something in its
environment.
Important (Refer to manual)
Refers to handling tip and other particularly useful
information. This does not signify a dangerous or harmful
situation. Refer to manual when this symbol is displayed.
Electrical Safety
The DentalPRO Xtract 100 has been designed to meet the
safety requirements of the Low Voltage Directive
2006/95/EC (previously numbered 73/23/EEC)
Important
To reduce the risk of fire, electric shock or injury:
1. Use only as described in this manual.
2. Connect the system to a properly grounded outlet.
This unit should not be used on processes with sparks of
flammable materials or with explosive dusts and gases,
without implementation of additional precautions.
BOFA Technical Service
If problems arises with your DentalPRO Xtract 100 please
contact us:
•Visit our website at www.bofa.co.uk for on-line help.
•Or contact the helpline on [phone],
Mon-Fri, 9am-5pm.
Email: [email protected].uk
01
2

Before Installation
Packaging Removal & Unit Placement
Before installation, check the extraction unit for damage.
All packaging must be removed before the Xtract is
connected to the power supply.
Please read all instructions in this manual before using
this Xtract unit.
1. Remove the outer packaging and place the Xtract 100 in
the location where it is going to be installed.
Caution
Do not block or cover the airflow and motor cooling ports on
the unit, as this severely restricts airflow and may cause
damage to the unit.
Caution
Under no circumstances should the exhaust outlet/s be
covered as this will restrict the airflow and cause
overheating.
Installation
Inlet Connections
The Xtract 100 features two different kinds of
interchangeable inlet port, a 75mm spigot plate or a flip top
connector.
These can be changed to suit the user’s needs.
01
3

Installation
Specification: DentalPRO Xtract 100
Dimensions: Height 293mm Depth 338mm Width 408mm
Weight: 7.8kg
Input: 100-240V
50/60Hz
Current: 0.6A
Connection to Power Supply
Ensure the power supply is suitable before connecting the
Xtract 100 system.
Check the Integrity of the electrical power cable, if the
supply cord is damaged the unit should not be connected to
the mains.
The unit MUST be connected to a properly earthed outlet.
Connect the power cable to an isolated electrical
supply.
The mains socket should be installed near the
extractor it should be easily accessible and able to
be switched On/ Off. The cable run should be
arranged so as not to create a trip hazard.
Hinged Front Panel
The Xtract 100 features a hinged transparent front panel.
This allows for better airflow whilst protecting the user from
debris given off during the dental milling process. A
removable tray ensures all debris is contained and that the
work area is kept clean.
The friction hinges can be manually adjusted to hold at a
desired height. This is done by turning the screw running
through the centre of the hinge clockwise to tighten and
anti-clockwise to loosen
01
4

During the machining processes which remove material,
dust is usually generated as a by-product. This dust needs to
be removed in order to prevent interference with the
performance of the machine and also to protect the health
of the operator. The DentalPRO range of units has been
developed to provide effective removal of particulates
created during processes such as milling and grinding.
DentalPRO units are compact and portable. They are of
robust design, and feature ease of use with minimal
maintenance and long life.
Exposure to airborne contaminants at work, such as
inhalable and respirable dust particles, can put people’s
health at risk. Health and safety regulations require
employers to control exposure to hazardous substances in
order to prevent ill health. The use of a suitable extraction
system will enable you to conform to the Health and Safety
regulations and protect the health employees and others.
The Xtract 100 has been designed to remove and filter fume
containing potentially hazardous particulate generated
during manufacturing processes. Such hazardous
substances are captured within a multistage filtration
system after which the cleaned air is returned to the
workplace.
Fume Capture Methods
The fume is normally captured by 1 of 3 methods.
•Flexible arm/ Nozzle
•Enclosures
•Cabinets
General Guidelines for a successful installation
•Keep duct run length to a minimum
•Avoid sharp bends / turns in the ductwork
•Avoid multiple bends / turns in the ductwork
•Use a larger diameter duct where able
•Position the capture device as close as possible to
the marking point. (if used on high speed lines,
position the capture device slightly downstream)
Flexible Arm & Nozzle Extraction (Optional Kits)
The stay put arm should be mounted as close as possible to
the marking point. Unscrew the push fit connector from the
other side of the flexible hose. Cut the flexible hose to suit
the distance back to the extractor connection and push onto
the extractor inlet.
Purge air should be kept to a minimum, where possible, to
prevent the fume being blown away from the nozzle.
Moving products
For applications where the product to be marked is moving
past the stationary head the capture nozzle should be
positioned as close as possible to the marking area on the
side the product is moving towards.
Enclosures
The extraction hose and nozzle can be attached to the
enclosure surrounding the marking zone provided that the
extraction point is within 50-75mm of the marking point.
Cabinets
Cabinets normally have a 75mm 0r 100mm spigot for fume
extraction. For best performance use the same diameter
hose as the spigot and reduce at the extractor end if
necessary. Keep the hose run as short as possible.

Maintenance
Maintenance UK
It is a legal requirement, under regulation 9 of the COSHH
regulations that all local exhaust ventilation systems are
thoroughly examined and tested at least once every 14
months (typically carried out annually). The approved code
of practice recommends that a visual check should be
carried out at least once a week.
COSHH requires the annual inspection and testing to be
carried out by a competent person and specifies that
documentation results are recorded in a log.
Contact the seller for more information about inspection
and certification.
Maintenance General
User maintenance is limited to cleaning the unit, only the
manufacturers trained maintenance technicians are
authorised to carry out component testing and
replacement. Unauthorised work may result in a potentially
dangerous situation and will invalidate the manufacturer’s
warranty.
Cleaning the unit
The powder coat finish can be cleaned with a damp cloth
and non-aggressive detergent, do not use an abrasive
cleaning product as this will damage the finish.
The inlets and outlets should be cleaned once a year to
prevent build-up of dust and overheating of the unit.
The Xtract 100 features a removable polycarbonate screen.
This is fitted over the main screen and protects it from any
scratches or abrasions that may occur during the milling
process. The protective screen is disposable and can be
removed by turning the circular latch on the main screen
through 180˚. The screen can now be slid down and
removed from the unit.
Replacement screens are available from BOFA.
01
5

System Specifications
Unit: DentalPRO Xtract 100
Weight: 7.8kg 17.2 lbs
Input: 100-240V
50/60Hz
Current: 0.6A
Size:
Metric
(mm)
Imperial
(inches)
Height
293
11.5
Depth
338
13.3
Width
408
16.0
01
6

Contact Information
BOFA Headquarters
19-20 Balena Close
Creekmoor industrial Estate
Poole
Dorset
BH17 7DU
UK
Phone: [phone]
BOFA Americas
303 S.Madison Street
Staunton
Illnois
62088
USA
Phone: [phone]
BOFA International GmbH
Sudring 62
D-21465
Wentorf bei Hamburg
Germany
Phone: [phone]