DONAUMERIC 440 User manual

Machine-No./Construction Year:
Original Operating Instructions
CNC Rapid Radial Drilling Machine
DONAUMERIC 440

Operating Instructions DONAUMERIC 440 2
Inquiries and orders should be directed to:
Donau Werkzeugmaschinen GmbH
Harald-Friedrich-Straße 2 - 8
D-83352 Altenmarkt (Germany)
Phone: + 49 (0) 8621/ 88 0
Fax: + 49 (0) 8621/ 88 413
Homepage: www.donau-wzm.de
E-mail: [e-mail]

Operating Instructions DONAUMERIC 440 3
Altenmarkt, 2015-01-07
Conformity Declaration
in the sense of the EC-guidelines for machines 2006/42/EC, annex II, No. 1A
Design of the machine/system: Radial Drilling Machines
DONAUMERIC 440
Machine number:
The machines have been conceived and built in conformity with the regulations under the
following EC-guidelines:
•„Machines“ 2006/42/EC
•„Electromagnetic compatibility“ 2004/108/EC
The following harmonised standards were used:
EN 50370-1:2005 EMC-Product family standard - Emission
EN 50370-2:2005 EMC-Product family standard - Immunity
EN ISO 12100:2010 Safety of machinery – basic concepts, risk assessment
and risk reduction
EN 60204-1:2006 Safety of machinery
Electrical equipment of machines
EN ISO 13849-1:2006 Safety of machinery
Safety-related parts of control system
EN 12717:2001+A1:2009 Safety of machine tools – drilling machines
Roland Ilg Dipl. Ing. (Univ.) Matthias Hausmann
President Manager Development & Design
Responsibility fort he machine documentation
within the European Community

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Operating Instructions DONAUMERIC 440 7
Introduction
Dear Customer!
These operating instructions are designed to familiarize you with the machine and its
intended use.
-Description of the System
The Donau-Rapid Radial Drilling Machine of the type DONAUMERIC 440 is designed,
manufactured, tested and documented according to the state of the art and in compliance
with the relevant safety standards.
-Location of the System
The system is to be a stationary installation, connected to the terminal box of the existing
industrial network by competent, trained personnel.
With the present operating instructions useful instructions are presented to the operator.
Every person responsible for transporting, commissioning and/or installing must read and
understand these operating instructions.
This applies particularly to the chapter safety instructions, safety-related information, as
well as the safety guidelines and warnings in the individual chapters of these operating
instructions.
To ensure failure-free operation of the machine, the complete operating instructions must
always remain at the machine.
These operating instructions are intended for the transport, operation and installation per-
sonnel. It contains descriptions, rules and technical drawings, which may neither be com-
pletely nor partially duplicated, distributed or utilized for purposes of competition in an un-
authorized way or disclosed to others. Non-compliance results in damage liability. All
rights reserved, including rights in case of patent grant or other registrations.
Subject to technical changes.
Good luck in performing your production tasks
Your DONAU

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Contents of the Operating Instructions
1 GENERAL INFORMATION ........................................................................................ 12
1.1 Technical Specifications of the Machine..............................................................................................12
2SAFETY ................................................................................................................................................ 14
2.1 Safety Instructions and their Explanations..........................................................................................14
2.2 Safety-Related Information ....................................................................................................................15
2.3 Possible Hazards Arising from the Machine........................................................................................16
2.4 Intended Use ...........................................................................................................................................17
2.5 Sources of Danger ..................................................................................................................................18
2.6 Dangers due to Accessories..................................................................................................................19
2.7 Emissions ................................................................................................................................................20
2.8 Work Areas and Safety Areas ................................................................................................................21
2.9 Personal Protective Equipment.............................................................................................................27
2.10 Safety Measures at the Installation Site of the Machine.....................................................................27
2.11 Emergency Procedure............................................................................................................................27
3PROTECTIVE DEVICES .................................................................................................................28
3.1 Protective Devices for the Operator .....................................................................................................28
3.2 Protective Devices for the Machines and their Components.............................................................29
3.3 Protective Device, Drill Protection ........................................................................................................29
4TRANSPORT OF THE MACHINE ................................................................................................30
5INSTALLATION AND COMMISSIONING OF THE MACHINE ................................... 34
5.1 Requirements to the Location of Use ...................................................................................................34
5.2 Supply Connections ...............................................................................................................................34
5.3 Space Requirements/Dimensions.........................................................................................................35
5.4 Foundation of the Machine....................................................................................................................38
5.5 Electrical Connection of the Machine...................................................................................................43
5.6 Removing the Boom Support ................................................................................................................44
5.7 Removing the Rust-Protective Agent ...................................................................................................44

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5.8 Alignment of the Machine ......................................................................................................................45
6OPERATION AND HANDLING OF THE MACHINE IN RADIAL MODE .....................46
6.1 Functional Description of Control Elements........................................................................................46
6.2 Operation of the Machine in Radial Mode ............................................................................................51
6.2.1 Select Radial Mode ...................................................................................................................51
6.2.2 Manually Traversing the X and Y Axes ...................................................................................51
6.2.3 Raising and Lowering the Column..........................................................................................51
6.2.4 Insert tool/tool change..............................................................................................................52
6.2.4.1 Tool Tray for Radial Mode.................................................................................................55
6.2.5 Selecting the Speed ..................................................................................................................56
6.2.6 Selecting Direction of Rotation................................................................................................56
6.2.7 Selecting the Feed ....................................................................................................................57
6.2.8 Resetting the Z-Axis..................................................................................................................57
6.2.9 Drilling and Threading..............................................................................................................58
6.2.9.1 General……………..............................................................................................................58
6.2.9.2 Drilling………......................................................................................................................58
6.2.9.3 Threading….. ......................................................................................................................59
7MAINTENANCE AND REPAIR....................................................................................60
7.1 Machine Design.......................................................................................................................................60
7.2 Machine Image ........................................................................................................................................61
7.3 Safety Instructions for Maintenance and Repair .................................................................................62
7.4 Maintenance ............................................................................................................................................63
7.4.1 Preventive Maintenance ...........................................................................................................63
7.4.2 Adjusting the Guide Arm of the Column up and down Movement ......................................64
7.4.3 Re-Clamping of the Return Spring for the Drilling Spindle ..................................................65
7.4.4 Replacing Wear Parts ...............................................................................................................66
7.4.4.1 Toothed belt Replacement on Drilling Spindle Drive (see Drawing Next Page)..........66
7.4.4.2 Toothed Belt Replacement on Column Stroke Drive (see Drawing Next Page) ..........68
7.5 Lubrication Schedule..............................................................................................................................70
7.6 Hydraulic Schedule.................................................................................................................................72