DoorHan DS Series User manual

DOCK LEVELER
WITH TELESCOPIC LIP SERIE DS/DSI
© DoorHan, 2015
Original installation and operation instruction
MANUFACTURER’S DECLARATION
OF CONFORMITY 2
GENERAL INFORMATION 2
SAFETY RULES 3
SAFETY FEATURES 4
GENERAL VIEW 5
PACKAGE 6
INSTALLATION 6
OPERATION 10
MAINTENANCE 11
TROUBLESHOOTING 12
APPENDIXES
13

2
CONTENTS
1. MANUFACTURER'S DECLARATION OF CONFORMITY ...................... 2
2. GENERAL INFORMATION ............................................ 2
3. SAFETY RULES ................................................... 3
4. SAFETY FEATURES ................................................ 4
5. GENERAL VIEW ................................................... 5
6. PACKAGE ........................................................ 6
7. INSTALLATION .................................................... 6
8. OPERATION ..................................................... 10
9. MAINTENANCE .................................................. 11
10. TROUBLESHOOTING .............................................. 12
11. APPENDIXES .................................................... 13
Appendix 1. Spare parts ........................................... 13
Appendix 2. Hydraulic components for dock leveller series ................ 17
Appendix 3. Pits for dock levellers ................................... 23
1. MANUFACTURER’S DECLARATION OF CONFORMITY
Manufacturer: LLC StoreHan, 143002, Russia, Moskovskaya obl., Odintsovskij r-n, s. Akulovo, ul. Novaya, d. 120
Trademark: DoorHan
Dock levellers serie DS/DSI
fulfil the stipulations of the Machinery Directives
2006/42/EC Machinery, 2006/95/EC Low-voltage, 2004/108/EC Electromagnetic compatibility and harmonized
to the following standarts
EN ISO 12100:2010, EN 1398:2009, EN 60204-1:2006/А1:2009/Cor.Feb.:2010, EN 61000-6-2:2005/Corr.Sep.:2005, EN
61000-6-4:2007/A1:2011
This declaration of conformance is not applied if:
ythe Product is operated in the extreme climatic conditions, in the magnetic action environment etc, and in case of special
requirements, e.g. explosion hazard;
ythe Product is operated for loading/unloading of hazardous substances e.g. acids, radiation-emitting materials, molten
metal, fragile freights;
2. GENERAL INFORMATION
The purpose of this manual is to give information to the operating personnel on correct procedures for installation, operation
and maintenance of telescopic lip dock leveler. The manual contains rules to observe for safe operation and maintenance of the
dock leveller. The manufacturer does not handle the operation, maintenance and placement of the equipment. The operator is
responsible for safe operation and maintenance of the equipment. It is the operator’s responsibility to study this manual prior
to installation. The manufacturer assumes no liability for interpretation of the contents of this manual.
Dock levellers with hinged lip is designed to act as bridge between warehouse and truck body and to enable quick and
unimpeded movement of forklift during loading/unloading.
Only qualified personnel can make installation, operation and maintanace for dock leveller.
We reserve the right to make design modifications without preliminary notice.
LIFTING EQUIPMENT
Fork lift: minimum carrying capacity 35 kN, fork length 2000 mm.
Crane: minimum carrying capacity 20 kN at the given radius.
EQUIPMENT FOR INSTALLATION
Before installation you should have following equipment:
welding machine (5-200 A) or similar;
welding electrodes 3,0 mm.
Control unit
Dock leveller serie DS, DSI compatible with DCUT-1/2/3 control units.
CONTENTS

3. SAFETY RULES
The improper use is not allowed.
Provide good lighting and visibility when operating the dock leveler.
When operating the dock leveler, keep the operating zone free from people and obstacles.
Watch closely when handling outsized, unstable or dangerous loads, and when the operating zone is not
free from obstacles.
When operating the dock leveler, be sure that the door is fully opened.
Make sure that the truck has stopped in the required position. If there is a risk of truck departure fix it using
a wheel block.
Before loading/unloading, make sure that the dock leveller lip lies in the truck body correctly. The lip must
overlap the truck bed by at least 85 mm.
The dock leveller control unit must be placed so that the operator has full view of the operating zone and is
able always to keep under control the whole process of loading/unloading.
To prevent injury during installation, keep a safe distance from the dock leveller.
Before connecting any wire be sure that the power supply is switched off.
When not in use, the dock leveller should be in the closed position.
Do not put the lip of dock leveller on the truck’s tail lift.
Do not exceed the maximum allowable working angle 12.5% or 7°.
FUNCTION
Function DCUT-1 DCUT-2 DCUT-3
Impulse AUTO button zz
400Volt zzz
Traffic light outside zz
Traffic light inside zz
Dock light zz
Interlock (door-dockleveler) zzz
Extra safety devices connection zz
Service indicator zz
Digital display zz
Door control z
Inflatable dock shelter control z
SAFETY RULES

4
All hydraulic components designed to resist to a pressure at least double than
declared one.
The upper sheet of the dock leveller is made of diamond steel sheet to ensure
the best bite of the forklift wheels and dock leveler’s deck.
Black/yellow safety marking allows to see that the platform is above the the
ramp
Noise level during operation of the dock leveller does not exceed 85 Db within
a radius of 1 m.
Protection rating is IP54.
3. SAFETY FEATURES
Rising/lowering speed less than 0.15 m/s.
Maintenace supports ensures safe maintenance and connection of wiring.
Burst valve immediately stops upper deck in case of hose rupture.
SAFETY FEATURES

5
1. Upper deck
2. Lip
3. Frame
4. Signal yellow-black stripping
5. Hydraulic pump
6. Lifting cylinder
7. Lip cylinder
8. PVC front curtain
9. Control unit
4. GENERAL VIEW
Table 1
WEIGHT OF DOCK LEVELLERS
Length, mm 2 500 3 000 3 500 4 000 4 500
Weight, kg 1 000 1 100 1 200 1 350 1 450
WARNING
Upper plate of the dock leveller is a 8-10 mm thick steel sheet with lentiform (diamond) riffling with height 0.8–3 mm. If load-
ing/unloading is performed using a standard 4-wheel forklift with inflatable tyres, the dock leveller is manufactured with 8 mm
thick sheet and riffling height 0.8–2.4 mm. If loading/unloading is performed using equipment with high point load (for example,
electric pilers), the dock leveller is manufactured with 10 mm thick steel sheet with riffling height 1–3 mm. Small deformation
of the dock leveller upper sheet is admissible, as it does not effect operation of the product. The lip is made of steel 12 mm
thick sheet with diamond riffling height 1.2–3.6 mm. The reinforcement profiles can be made of flanged beams 100/120 mm or
L-shaped profile 140404 mm, the frame is made of channel bar 100/120 mm. If the profile length exceeds 3500 mm, the rein-
forcement profiles and the frame are made of flanged beams 120 mm.
PERFOMANCE
Load capacity 6000 kg (60 kN)/10000 kg (100 kN)
Maximal point load (upper sheet 6 mm) 1.3 N/mm2
Maximal point load (upper sheet 8 mm) 6.5 N/mm2
Motor hydraulic unit 1.1 kW
Power supply 400 V, 3 phase
Control voltage 24 V
Control unit protection class IP54
Working fluid Mobil Univis HVI 26 / G-Special Hydraulic Nord-32
Class of surface cleaning before painting Sa 2
Thickness of painted layer 60–90 micron
Operation temperature range From –30 to +50°C
GENERAL VIEW
8 2 7 6 5 1 3 4

6
12 2а
EMBEDDED MOUNTING WITHOUT TAIL LIFT ACCESS
6. PACKAGE
1. Dock leveller . .............................. 1
2. Control unit, connection cables*................ 1
3. Operating manual ........................... 1
* Control unit is to be ordered separately depending on the required functions. For dock levellers with length up to 3 m, a 7 m long connection
cable is required (art. DKTL02 ), for dock levellrs with length exceeding 3 m, a 10.5 m long connection cable is required (art. DKTL02-1).
7. INSTALLATION
UNLOADING
GENERAL: Make the installation in accordance to all local
safety regulations! The installation of the dock leveller must
be carried out by the service department of DoorHan or by
a service department/dealer recognized by DoorHan.
When installing the dock leveler in the pit, fix the lifting belts
only in certain points.
Before installation some important point to be checked:
yIs protective pipe for cables made according to draw-
ings?
yIs the pit made according to drawing?
See detailed drawing of the manufacturer.
Unloading
Check the possible damages during transportation of dock leveler. Always transport and store the dock leveller in a horizontal
position and in any case do not let it fall! At the same time allowed to pick up and unload only one dock leveller!
PIT PREPARATION
Before Installation the dock leveller, prepare the pit in strict accordance with the drawings that have been supplied by
the manufacturer. Detailed information on dimensions, types of dock levellers and pits as well as recommendations on pit
preparation is given in our engineering solution catalogue.
1. Stretch the connection wiring through the tube.
2. Install the dock leveler so that the rear corner of the dock leveller tightly adjoined to the rear upper fitting on the pit.
3. Longitudinal gaps between the pit and leveler should be 10–15 mm width.
4. Weld joints on the platform with the rear and front fittings on the pit as shown in Figure 3, 3a.
PACKAGE

7
12 2а
EMBEDDED MOUNTING WITH TAIL LIFT ACCESS
3
3
1. Stretch the connection wiring through the tube.
2. Install the dock leveler so that the rear corner of the dock leveller tightly adjoined to the rear upper fitting on the pit.
3. Longitudinal gaps between the pit and leveler should be 10–15 mm width.
4. Weld joints on the platform with the rear and front fittings on the pit as shown in Figure 3, 3a.
INSTALLATION

8
Рис. 3a
12 2а
SUSPENDED MOUNTING
Gap between the pit and the dock
leveller 10–15 mm on both sides.
Fig. 3a
INSTALLATION

9
Рис. 4a
3
Fig. 4a
1. Stretch the connection wiring through the tube.
2. Install the dock leveler in the required position.
3. Connect the dock leveller external frame with fittings of concrete floor by
welding. See Fig 3a.
4. Longitudinal gaps between the pit and leveler should be 10–15 mm width.
5. Underpour concrete.
INSTALLATION
Connect dock leveller steel
structure to the grounding of
the building!
Remove transportation bolts before use

10
CONTROL UNIT INSTALLATION
Control unit shall be installed so, that the dock leveller operator is always able to keep
under control the operation of the dock leveller.
8. OPERATION
Connect the control unit to the dock leveller following the instructions given in the control unit manual. Complete 4–5 full
opening/closing cycles, make sure that the dock works properly.
When operating the dock leveller, do observe the following rules:
Never operate the dock leveller when persons, goods are on it or in front of it.
The lip of the dock leveller must be placed in the truck body in full width and has sufficient support at least 85 mm.
Do not exceed declared load capacity. Load capacity agrees with total weight of the forklift with load and the driver.
It is strictly forbidden to operate the dock leveller with the load.
When not operated (after loading/unloading has been completed), the dock leveller should be back in rest position.
When loading/unloading, do not switch off control unit.
Emergency stop function integrated into the main switch. Use this function ONLY in case of emergency. It
may not be used during loading/unloading, as the dock leveller is unable to follow the vertical movements
of truck which could lead to damage of hydraulic system.
Forklifts are prohibited to move along the platform at a speed of more than 5 km/h.
Place the truck with door open correctly in front of dock leveller. Fix the track to avoid it’s unwanted departure.
OPERATION
Turn the main switch to «I» position.
Check that the control unit power indicator lights, then press up button for lifting of dockleveler.
Keep the button pressed until complete lifting of DL. Then press button lip pull out and keep it pressed untill the extension of lip
becomes required length.
Press down button briefly and wait while the lip will come down to the truck body.
WARNING! Don’t switch off power while dockleveler is being used. Only in case of emergency. Emergency stop
function integrated into the main switch. Use this function ONLY in case of emergency. It may not be used during
loading/unloading, as the dock leveller is unable to follow the vertical movements of truck which could lead to damage
of hydraulic system.
RETURN TO THE INITIAL POSITION
After finish of loading/unloading dock leveler has to back to initial position.
Press up button and lift dockleveler approx. 100mm higher from truck body.
Press and keep lip pull in button while the lip is not retract completely. Press down button briefly, dock leveler descend to park
position position. Turn off main switch to “0”.
EMERGENCY STOP
In case of emergency turn the main switch to «0»
To resume dock leveler operation, make sure that the power is on, there is nobody under the deck or close to dockleveler movable
parts. Press up button briefly.

11
9. MAINTENANCE
ATTENTION! Before maintenance, the dock leveller must be fixed in raised position using a maintenance supports beam.
Hydraulic fluid changing :
1. Remove the main cylinder from upper deck and truss.
2. Push lifting cylinder manually, hydraulic fluid back into the tank.
3. Remove the hose from lifting cylinder and put it into a suitable vessel.
4. Press the «Up» button, so that fluid can flow from the tank to capture vessel.
5. Once the fluid begins to splash, release the button and fill fresh fluid into the tank. When filling another type fluid, first rinse
tank is a new hydraulic fluid (as described above).
6. Mount the hose on the cylinder back.
Maintenance frequency depends on the particular conditions of the operation.
Warning! If the dock leveller has not been used for more than 6 months, it is necessary to replace the oil in the hydraulic sys-
tem. Otherwise, electro-hydraulic dock leveler may not work properly.
When servicing the dock leveller, always check:
1. Signal yellow-black stripping on right/left side: the possibility of perception.
2. Supporting structure: a state of welds, reinforcement profiles, joints, rollers, hinges and corrosion.
3. Electrical Equipment:
Control unit: the state, work, smooth running, protection from unauthorized and erroneous command input.
Emergency switch: designation, the state, work, smooth running.
Wires: damage, mounting, protection from the tension.
Limit switches: the state, work (if presented).
4. Hydraulic system and hydraulic equipment: tightness, hydraulic fluid, hose connections, mounting, injury, deformity,
corrosion.
Hoses and hose couplings: fixing, the damage, brittleness.
Cylinders: mounting, crack, the state of connections of hoses, the state of the surface of the piston rod.
5. Safety devices
Safety shatters work. Door limit switch work (if presented).
General — Inspection for visible damage Daily
General — State of the welds
— State of reinforcement profiles
— Rust
— Safety shatters working
1 time in 6 months
More often if necessary
Joints — State of joints and lubrication (Lithol-24) 1 time in 6 months
More often if necessary
Hydraulic system — State of hydraulic system
— Leaking
— Checking hoses and cylinders damage (cracks, corrosion)
Once a year
More often if necessary
Electrical Connections — Inspection of all electrical connections 1 time in 6 months
More often if necessary
Working fluid — Level of working fluid
— Changing of working fluid 1 time in two years
Monthly
More often if necessary
REGULAR INSPECTION/SERVICE
MAINTENANCE
WARNING NOTICE!
Do not enter under
this platform unless
it is mechanically
locked.

12
10. TROUBLESHOOTING
TROUBLESHOOTING
Problem Possible cause Remedy
Dock leveller is not raised
(the motor is not running)
No mains supply Check the electrical cables
Blown main power fuse Change fuse in control unit. See control unit manual
Safety (limit) switch with door Check safety (limit) switch
Dock leveller is not raised
(the motor is running)
There is no working fluid in the hydraulic system, or it
is not enough
Check working fluid level with the dip-stick, fill it in if necessary
Incorrect phasing of the power pack electric motor Change any two incoming main power phase in the control unit
There is a load on the dock leveller Remove the load from dock leveller
Cylinder or hose damaged- Replace damaged components of the hydraulic system
Misaligned flow control valve Check the settings of flow control valve (1). See page 21
Misaligned relief valve Check the settings of relief valve (4). See page 21
The solenoid coil damaged Replace the coil (6) on valve (5). See page 21
Cartrige solenoid valve damaged Replace the valve (5). See page 21
No voltage on the solenoid coil Check connections and electrical wires to solenoid coil (6) on valve (5). See page 21
Rising speed is too slow
Low phase voltage Check electrical connections and voltage phase
Leaking fluid Find and fix the leak
Misaligned relief valve Check the settings of relief valve (4). See page 21
Dock leveller does not rise to
the required height
Low fluid level in power pack tank Fill the fluid to normal level
Unauthorized object or rear hinges without lubrication Remove unauthorized object, lubricate joints
Misaligned relief valve Check the settings of relief valve (4). See page 21
The dock leveler does not
lower
The oil backflow valve is damaged Replace the valve (5). See page 21
The solenoid coil is damaged Replace the solenoid coil (6) on valve (5). See page 21
The flow control valve is misadjusted Check the flow control valve adjustment (1). See page 21
The hose break safety valve is blocked Check and adjust the valve in the main cylinder
No voltage on the solenoid coil Check connections and electrical wires to solenoid coil (6) on valve (5). See page 21
The lip is not coming out
Absence or lack of working fluid Check the level of the working fluid, fill if necessary
Solenoid valve is damaged Replace the valve (3). See page 21
The solenoid coil is damaged Replace the solenoid coil (6) on valve (3). See page 21
No voltage on the solenoid coil Check connections and electrical wires to solenoid coil (6) on valve (3). See page 21
A unauthorised object in dock leveller structure Remove the object from the structure
The lip is not coming in
Absence or lack of working fluid Check the level of the working fluid, fill if necessary
Solenoid valve is damaged Replace the valve (2). See page 21
The solenoid coil is damaged Replace the solenoid coil (5) on valve (2). See page 21
No voltage on the solenoid coil Check connections and electrical wires to solenoid coil (5) on valve (2). See page 21
A unauthorised object in the pushing-in structure of the
lip
Remove the object from the mechanism
The lip is coming out slowly
Low level of the working fluid Check the level of the working fluid, fill if necessary
Working fluid viscosity is above the permissible level Replace the working fluid
Relief valve is misadjusted Check the relief valve adjustment (4, 7). See page 21
The lip is coming in slowly
Low level of the working fluid Check the level of the working fluid, fill if necessary
Working fluid viscosity is above the permissible level Replace the working fluid
Relief valve is misadjusted Check the relief valve adjustment (4, 7). See page 21

1313
Spare parts for dock leveller lip = 500 mm
For the dock leveler DS and DSI (lip 500 mm)
Pos. Name Article
1 Frame According to the table 1
1.1 Eyelet for 2 hydraulic cylinders HLSL01.102-01
1.2 Bush 27 x 40 x 69 HDLHL02.102
1.3 Pad HLSL01.103
2 Dock leveler cover According to the table 2
2.1 Eyelet for 2 main hydraulic cylinders on the dock leveler HLSL01.201-01
2.2 Eyelet for folding leg DSI22514
2.3 Dock leveler plate DS1.2011
2.4 Corner 100 x 100 x 7 mm (L = 120 mm) METU23
2.5 Corner 100 x 100 x 7 mm (L = 215 mm) METU23
3 Lip According to the table 3
3.1 Left lip segment assembly DSI3.31
3.2 Right lip segment assembly DSI3.32
3.3 Eyelet for large hydraulic cylinder DS3.203
3.4 Fixing mechanism of lip segment assembly DS2532
3.5 Gasket DS25101
3.6 Thrust roller DS25102
3.7 Pressure roller DS25103
3.8 Bolt M10 x 25 for wrench 14 with full thread DHM0104-1
3.9 Washer 10 x 20 DHM0302
3.10 Split washer 10 DHM0308
3.11 Self tapper 6,3 x 25 mm on metal for doors panel 14019
10. APPENDIXES
APPENDIX 1 Spare parts
APPENDIX

1414
Pos. Name Article
4 Right folding leg L = 260/310 mm According to the table 1
4.1 Folding leg gasket DSI22512
4.2 Screw M6 x 20 TГ DHM0624
5 Left folding leg L = 260/310 mm According to the table 1
6 Bracket assembly DS1.4
7 Adjustment bracket assembly DS1.6
8 Mounting strap assembly HDLHL13
9 Gear wheel DS 1.001
10 Rack gear L = 800 mm DS3.002
11 Dock leveler shaft According to the table 1
12 Lifting axle for the dock leveler HDLHLD01
13 Axle 20,4 x 95 HLSL01.03
14 Washer 20 DHM0318
15 Axle 20,4 x 90 L = 90 mm DS3.001
16 Axle 16 x 54 MODL03.010
17 Washer 16 DHM0364
18 Repair thrust DSI225001
19 Round-head bolt (M8 x 25) 14021
20 Winged nut M8 DHM0239
21 Washer 8 x 16 DHM0301
22 Steel stripe 50 x 4 METС 08
23 PVC material 2DSP (with white stripe) SHVX002
24 Aluminum profile “Eyelet” L = 6200 mm without cover DH0002-2
25 Universal seal for transfer systems PRU03
26 Insert DS2.002
27 Spring plunger 8,5 x 50 MMШ27
28 Bolt M10 x 25 for wrench 17 with full thread DHM0104
29 Nut M10 DHM0201
30 Bolt M12 x 40 DHM02006
31 Splint 4 x 40 DHM0401
32 Half-thread bolt M 8 x 35 DHM0113
33 Nut M8 DHM0210
34 Split washer 8 DHM0305
P Hydraulic drive for the lip 500 mm DKHL010102- 7
P.1 Hydraulic drive TPS32 TPS32450001
P.2 Hydraulic cylinder, Douter = 50 mm, Dinner = 40 mm,
Drod = 30 mm, Lrun = 500 mm mass
XE523000090HFR1
P.3 Hydraulic cylinder, Douter = 50 mm, Dinner = 40 mm,
Drod = 25 mm, Lrun = 600 mm mass
HFR1250600
P.4 Mounting bracket for hydraulic power station HDLHLD06
P.5 Hydraulic hose L = 2000 mm KE5230.0000
P.6 Hydraulic hose L = 1500 mm KE5230.0001
P.7 Nipple 1/4 RV301.0604
P.8 Nipple 3/8 RV001.0600
APPENDIX

1515
Spare parts for dock leveller lip = 1000 mm
For the dock leveler DS and DSI (lip 1 000 mm)
Pos. Designation Article
1 Frame According to the table 1
1.1 Eyelet for 2 hydraulic cylinders HLSL01.102-01
1.2 Bush 27 x 40 x 69 HDLHL02.102
1.3 Pad HLSL01.103
2 Dock leveler cover According to the table 2
2.1 Eyelet for 2 main hydraulic cylinders on the dock leveler HLSL01.201-01
2.1* Eyelet HDLHLM02.209
2.2 Eyelet for folding leg DSI22514
2.3 Dock leveler plate DS1.2011
2.4 Corner 100 x 100 x 7 mm (L = 120 mm) METU23
2.5 Corner 100 x 100 x 7 mm (L = 215 mm) METU23
3 Lip According to the table 3
3.1 Left lip segment assembly DSI3.31
3.2 Right lip segment assembly DSI3.32
3.3 Eyelet HDLHLM02.209
3.4 Fixing mechanism of lip segment assembly DS2532
3.5 Gasket DS25101
3.6 Thrust roller DS25102
3.7 Pressure roller DS25103
3.8 Bolt M10 x 25 for wrench 14 with full thread DHM0104-1
3.9 Washer 10 x 20 DHM0302
* Eyelet for hydraulic cylinder on telescopic dock leveler (lip 1 000 mm)
APPENDIX

1616
Pos. Designation Article
3.10 Split washer 10 DHM0308
3.11 Self tapper 6,3 x 25 mm on metal for doors panel 14019
4 Right folding leg L = 260/310 mm According to the table 1
4.1 Folding leg gasket DSI22512
4.2 Screw M6 x 20 TГ DHM0624
5 Left folding leg L = 260/310 mm According to the table 1
6 Bracket assembly DS1.4
7 Adjustment bracket assembly DS1.6
8 Mounting strap assembly HDLHL13
9 Gear wheel DS 1.001
10 Rack gear L = 1 300 mm DS3.002
11 Dock leveler shaft According to the table 1
12 Lifting axle for the dock leveler HDLHLD01
13 Axle 20,4 x 95 HLSL01.03
14 Washer 20 DHM0318
15 Axle L = 90 mm DS3.001
Axel 16 x 75
16 Axle 16 x 54 MODL03.010
17 Washer 16 DHM0364
18 Repair thrust DSI225001
19 Round-head bolt (M8 x 25) 14021
20 Winged nut M8 DHM0239
21 Washer 8 x 16 DHM0301
22 Steel stripe 50 x 4 METС 08
23 PVC material 2DSP (with white stripe) SHVX002
24 Aluminum profile “Eyelet” L = 6 200 mm without cover DH0002-2
25 Universal seal for transfer systems PRU03
26 Insert DS2.002
27 Spring plunger 8,5 x 50 MMШ27
28 Bolt M10 x 25 for wrench 17 with full thread DHM0104
29 Nut M10 DHM0201
30 Bolt M12 x 40 DHM02006
31 Splint 4 x 40 DHM0401
32 Half-thread bolt M 8 x 35 DHM0113
33 Nut M8 DHM0210
34 Split washer 8 DHM0305
P Hydraulic drive for the lip 1 000 mm DKHL010102- 7
P.1 Hydraulic drive TPS32 TPS32450001
P.2 Hydraulic cylinder, Douter = 50 mm, Dinner = 40 mm, Drod = 30 mm, Lrun = 500 mm mass XE523000090HFR1
P.3 Hydraulic cylinder, Douter = 50 mm, Dinner = 40 mm, Drod = 25 mm, Lrun = 1 000 mm mass HFR1250600
P.4 Mounting bracket for hydraulic power station HDLHLD06
P.5 Hydraulic hose L = 2 000 mm KE5230.0000
P.6 Hydraulic hose L = 1 500 mm KE5230.0001
P.7 Nipple 1/4 RV301.0604
P.8 Nipple 3/8 RV001.0600
APPENDIX

17
FOR THE DOCK LEVELER DS
Table 1 (the lip 500 mm)
Pos. Dock leveler length, mm
1 Dock leveler width, mm
2 500 3 000 3 500 4 000
2 000 DS7.1 DS1.1 DS4.1 DS9.1
2 200 DS8.1 DS2.1 DS5.1 DS10.1
2 400 DS14.1 DS15.1 DS19.1 DS17.1
2Usage of folding legs (pos.
4, 5) DSI22501/DSI22502 DS35253/DS35254
Table 2 (permissible load 6 000 kg, the lip 500 mm)
Pos. Dock leveler length, mm
1Dock leveler width,
mm
2 500 3 000 3 500
2 000 DS7.2 DS10.2 DS6.2
2 200 DS8.2 DS11.2 DS3.2
2 400 DS14.2 DS15.2 DS16.2
Table 2 (permissible load 10 000 kg, the lip 500 mm)
Pos. Dock leveler length, mm
1Dock leveler width,
mm
2 500 3 000 3 500
2 000 DS7.2-10 DS10.2-10 DS6.2-10
2 200 DS8.2-10 DS11.2-10 DS3.2-10
2 400 DS14.2-10 DS15.2-10 DS16.2-10
Table 1 (the lip 1 000 mm)
Pos. Dock leveler length, mm
1 Dock leveler width, mm
3 500 4 000
2 000 DS1.1 DS4.1
2 200 DS2.1 DS5.1
2 400 DS15.1 DS19.1
2 Usage of folding legs (pos. 4, 5) DSI22501/DSI22502 DS35253/DS35254
Table 2.1 (permissible load 6 000 kg, the lip 1 000 mm)
Pos. Dock leveler length, mm
1Dock leveler width,
mm
3 500
2 000 DS1.2
2 200 DS2.2
2 400 DS18.2
Table 2.1 (permissible load 10 000 kg, the lip 1 000 mm)
Pos. Dock leveler length, mm
1 Dock leveler width, mm
3 500
2 000 DS1.2-10
2 200 DS2.2-10
2 400 DS18.2-10
APPENDIX

1818
FOR THE DOCK LEVELER DSI
Table 1
Pos. Dock leveler length, mm
1Dock leveler
width, mm
2 000 2 500 3 000 3 500 4 000
2 000 DSI2251 DSI25251 DSI3251 DSI35251 DSI4251
2 200 DSI22251 DSI252251 DSI32251 DSI352251 DSI4251
2 400 DSI22451 DSI252451 DSI32451 DSI352451 DS4251
2
Usage of
folding legs
(pos. 4, 5)
DSI22501/DSI22502 DS35253/DS35254
Table 2 (permissible load 6 000 kg, the lip 500 mm)
Pos. Dock leveler length, mm
1Dock leveler
width, mm
2 000 2 500 3 000 3 500
2 000 DSI2252 DSI25252 DSI3252 DSI35252
2 200 DSI22252 DSI252252 DSI32252 DSI352252
2 400 DSI22452 DSI252452 DSI32452 DSI352452
Table 2 (permissible load 10 000 kg, the lip 500 mm)
Pos. Dock leveler length, mm
1Dock leveler
width, mm
2 000 2 500 3 000 3 500
2 000 DSI2252-10 DSI25252-10 DSI3252-10 DSI35252-10
2 200 DSI22252-10 DSI252252-10 DSI32252-10 DSI352252-10
2 400 DSI22452-10 DSI252452-10 DSI32452-10 DSI352452-10
Table 2.1 (permissible load 6 000 kg, the lip 1 000 mm)
Pos. Dock leveler length, mm
1Dock leveler width,
mm
2 500 3 000 3 500
2 000 DSI25212 DSI3212 DSI35212
2 200 DSI252212 DSI32212 DSI352212
2 400 DSI252412 DSI32412 DSI352412
Table 2.1 (permissible load 10 000 kg, the lip 1 000 mm)
Pos. Dock leveler length, mm
1Dock leveler width,
mm
2 500 3 000 3 500
2 000 DSI25212-10 DSI3212-10 DSI35212-10
2 200 DSI252212-10 DSI32212-10 DSI352212-10
2 400 DSI252412-10 DSI32412-10 DSI352412-10
GENERAL FOR SERIES DS AND DSI
Table 3
Pos. Lip length, mm
1
500 mm 1 000 mm
unsegmented 3-segmented 5-segmented unsegmented 3-segmented
Dock leveler width, mm
2 000 DS16.3 DS4.3 DS10.3 DS13.3
2 200 DS17.3 DS5.3 DS11.3 DS14.3 DS2.3
2 400 DS18.3 DS6.3 DS12.3 DS15.3 DS3.3
APPENDIX

1919
Hydraulic drive
Pos. Name Article
5.1 Hydraulic pump TPS32450001
5.2 Lifting cylinder XE523000090HFR1
5.3* Lip cylinder (L = 600) HFR1250600
5.3* Lip cylinder (L = 1 000) XE523000050HM81
5.4 Mounting bracket for hydraulic pump HDLHLD06
5.5 Nipple 1/4x3/8 RV301.0604
5.6 Bolt M8x25 DHM0131
5.7 Hydraulic hose L = 1 500 mm V0014-1500
5.8 Hydraulic hose L = 2 000 mm V0014-2000
5.9 Split washer 8 x 16 DHM0301
5.10 Bolt M10 x 25 DHM0104
5.11 Split washer 10 DHM0308
5.12 Split washer 8 DHM0305
5.13 Nut M8 DHM0210
APPENDIX
DKHL010102-6 Hydraulic drive for the dock leveler with telescopic lip L = 1 000 mm
DKHL010102-7 Hydraulic drive for the dock leveler with telescopic lip L = 500 mm
* Selected depending on the length of the dock leveler lip
APPENDIX 2 Hydraulic components for dock leveller series

2020
STEEL CASING EXTERNAL INSTALLATION OF THE HYDRAULIC POWER PACK
Pos. Article Designation Amount
1 OE.DL17.1 Casing cover 1
2 OE.DL17.2 Casing base 1
3 DHA V-shaped anchor bolt assembly 12 x 120 mm 4
SETS FOR HYDRAULIC DRIVE EXTERNAL INSTALLATION
Dock leveler with telescopic lip, the dock leveler length L3 500
Pos. Article Designation Amount
1 OE.DL17 Metal casing for outdoor installation of
hydraulic drive 1 pcs
2 5700HD110 AB90-0 Hydraulic hose L = 5 700 mm 4 pcs
Dock leveler with telescopic lip, the dock leveler L>3500
Pos. Article Designation Amount
1 OE.DL17 Metal casing for outdoor installation of
hydraulic drive 1 pcs
2 7900HD110 AB90-0 Hydraulic hose L = 7 900 mm 4 pcs
APPENDIX