Dorner 2200 series User manual

851-254 Rev. P
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2200 & 2700 Series Bottom
Mount Drive Package for
Standard Load Parallel Shaft
60 Hz Gearmotors
Installation, Maintenance & Parts Manual

Dorner Mfg. Corp. 2 851-254 Rev. P
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Table of Contents
Introduction ......................................................................... 2
Warnings −General Safety ................................................. 3
Product Description ............................................................. 4
Specifications ...................................................................... 4
Gearmotor Mounting Package ......................................... 4
Table 1: Gearmotor Specifications .................................. 5
Table 2: RPM/Torque for Standard Load
Fixed Speed Parallel Shaft 60 Hz Gearmotors ............... 5
Table 3: RPM/Torque for Standard Load
Variable Speed Parallel Shaft VFD Gearmotors ............. 5
Table 4: RPM/Torque for Brushless DC Gearmotors ..... 5
Table 5: Pulley Ratio / Timing Belt Number................... 6
Table 6: Conveyor Belt Speed Factor.............................. 6
Belt Speed Calculation: ................................................... 6
How to Calculate Belt Speed ....................................... 6
Fastener Torque Specifications........................................ 7
Installation............................................................................ 8
Required Tools ................................................................. 8
Mounting .......................................................................... 8
Preventive Maintenance and Adjustment .......................... 11
Required Tools ............................................................... 11
Timing Belt Tensioning.................................................. 11
Timing Belt Replacement............................................... 11
Drive or Driven Pulley Replacement ............................. 12
Gearmotor Replacement................................................. 12
Single Phase Motor..................................................... 12
Three Phase Motor...................................................... 12
All Models .................................................................. 12
Service Parts....................................................................... 14
2200 Series Flat Belt Bottom Mount Drive Package ..... 14
2700 Series Bottom Mount Drive Package .................... 15
Table 5: Pulley Ratio / Timing Belt Number ................. 16
Gearmotors ..................................................................... 17
Return Policy...................................................................... 18
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner 2200 Series conveyors are covered by patent number
5,174,435, 6,109,427, 6,298,981, 6,422,382, 6,685,009 and
corresponding patents and patent applications in other
countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre−configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation, and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo .
IMPORTANT
Some illustrations may show guards
removed. Do NOT operate equipment without
guards.

851-254 Rev. P 3 Dorner Mfg. Corp.
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Warnings −General Safety
A
WARNING
The safety alert symbol, black triangle with
white exclamation, is used to alert you to
potential personal injury hazards.
A
DANGER
Climbing, sitting, walking or riding on
conveyor will cause severe injury.
KEEP OFF CONVEYORS.
A
DANGER
Do NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A
WARNING
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
A
WARNING
Exposed moving parts can cause severe
injury.
REPLACE ALL GUARDS BEFORE RUNNING
CONVEYOR.
A
WARNING
Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
When conveyors are used in conjunction
with other equipment or as part of a multiple
conveyor system, CHECK FOR POTENTIAL
PINCH POINTS and other mechanical
hazards before system start-up.

Dorner Mfg. Corp. 4 851-254 Rev. P
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Product Description
Refer to Figure 1 for typical conveyor components. Figure 1
Figure 1
Specifications
Gearmotor Mounting Package
* See Engineering manual for details.
1Conveyor
2 Mounting Bracket
3 Gearmotor
4 Timing Belt Tensioner
5Cover
6 Timing Belt
7 Drive Pulley
8 Driven Pulley
1
5
8
2
7
6
4
3
DC
B
A
Output Shaft Type = Parallel Shaft
Gearmotor Type:
Mount Style
Conveyor Width Reference*
Mount Position = A, B, C or D
(see detail to the right)
Drive Pulley
Driven Pulley
Belt Type ( = flat belt, A through J = cleated belt )
22 M B P S WW A 32 32
B = Bottom Mount
F = Flush Mount
B = Brushless DC
S = Standard Load, Industrial
22 = 2200 Series Conveyor
2L = 2700 Series Conveyor
Language Code
M = U.S. Version
U = CE Version

851-254 Rev. P 5 Dorner Mfg. Corp.
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Specifications
Table 1: Gearmotor Specifications
* Controller Inputs
Table 2: RPM/Torque for Standard Load Fixed Speed Parallel Shaft 60 Hz
Gearmotors
(vp) = voltage and phase
11 = 115 V, 1-phase
23 = 230V, 3-phase
(n) = reversing capability
N = no reversing switch
R = with reversing switch (115V, 1 phase only)
Table 3: RPM/Torque for Standard Load Variable Speed Parallel Shaft VFD
Gearmotors
* At 60 Hz
Table 4: RPM/Torque for Brushless DC Gearmotors
Single Phase Three Phase Brushless DC
Output Power 0.17 hp (0.13 kw) 0.25 hp (0.19 kw)
Input Voltage 115 Volts A.C. 230 Volts A.C. *115/230 Volts D.C.
Input Frequency 60 Hz
Input Current 1.9 Amperes 1.2 Amperes 8.8 / 3.4 Amperes
Motor RPM 1725 3000
Gearmotor Ratios 5:1, 10:1, 20:1, 30:1, 60:1, 180:1 10:1, 20:1, 50:1
Motor Type Totally enclosed, Fan-cooled Totally enclosed, Non-ventilated
Gearmotors* 1 Phase 3 Phase
Part Number Ratio RPM In-lb N-m In-lb N-m
62M180PS4(vp)F(n) 180:1 10 341 38.5 341 38.5
62M060PS4(vp)F(n) 60:1 29 270 30.5 270 30.5
62M030PS4(vp)F(n) 30:1 58 135 8.26 250 28.3
62M020PS4(vp)F(n) 20:1 86 90 10.2 167 18.9
62M010PS4(vp)F(n) 10:1 173 45 5.1 115 13
62M005PS4(vp)F(n) 5:1 345 25 2.8 58 6.5
Gearmotors*
Part Number Gear Ratio RPM* In-lb* N-m*
62M180PS423EN 180:1 1-10 341 38.5
62M060PS423EN 60:1 3-29 270 30.5
62M030PS423EN 30:1 6-58 250 28.3
62M020PS423EN 20:1 9-86 167 18.9
62M010PS423EN 10:1 17-173 115 13
62M005PS423EN 5:1 35-345 58 6.5
Gearmotors
Part Number Gear Ratio RPM In-lb N-m
62M050PSBDDEN 50:1 2-60 240 28
62M020PSBDDEN 20:1 5-150 103 11.7
62M010PSBDDEN 10:1 10-300 52 5.9

Dorner Mfg. Corp. 6 851-254 Rev. P
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Specifications
Table 5: Pulley Ratio / Timing Belt Number
Figure 2
Figure 2
Table 6: Conveyor Belt Speed Factor
Belt Speed Calculation:
How to Calculate Belt Speed
1. Determine gearmotor RPM from tables 2-5.
2. Determine the pulley kit ratio. Count the number of teeth on the drive and driven pulleys following figure 2. Using table 6,
look up pulley ratio based on pulley combinations.
3. Determine conveyor speed factor using table 7. Based on your conveyor type, select the appropriate factor.
4. Calculate belt speed:
Example: Belt Speed = Gearmotor RPM (tables 2-5) x Pulley Kit Ratio (table 6) x Conveyor Speed Factor (table 7)
2200 Series parallel shaft DC variable speed 20:1 gearmotor with 44 tooth sprocket on gearmotor (Drive) and 28 tooth
sprocket on the conveyor output shaft (Driven).
Motor
(Drive)
Pulley
Teeth
Conveyor
(Driven)
Pulley
Teeth
Pulley
Ratio
Timing Belt
2200 Series 2700 Series
22 32 0.69 814-104 814-105
28 28 1.00 814-104 814-105
28 32 0.88 814-065 814-065
32 22 1.45 814-104 N/A
32 28 1.14 814-065 814-065
44 22 2.00 814-065 N/A
44 28 1.57 814-101 814-101
44 32 1.38 814-108 814-108
48 22 2.18 814-101 N/A
48 28 1.71 814-108 814-108
48 32 1.50 814-108 814-064
60 22 2.73 814-064 N/A
60 28 2.14 814-064 N/A
60 32 1.88 814-099 N/A
Drive Pulley
Driven Pulley
Series Ft/revolution M/revolution
2200 0.350 0.107
2200 Precision Move 0.394 0.120
2200 Modular Belt 0.394 0.120
2700 0.635 0.194
Gearmotor = 62M020PSD3DEN = 16 - 125 RPM
Pulley Kit = 44 t mtr. - 28 t conv. = 1.57
Speed Factor = 2200 Series = 0.350 ft/min per RPM
Minimum Belt Speed = 16 x 1.57 x 0.350 = 8.8 Ft/min
Maximum Belt Speed = 125 x 1.57 x 0.350 = 69 Ft/min

851-254 Rev. P 7 Dorner Mfg. Corp.
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Specifications
Fastener Torque Specifications
Flat Head Socket Head Button/Low Head Set Screw
Size Torque Size Torque Size Torque Size Torque
M4 x 0.7 2.5 mm 3.4 Nm
(30 in lbs)
3 mm 5.9 Nm
(52 in lbs)
2.5 mm 2.9 Nm
(26 in lbs)
2 mm 2.1 Nm
(19 in lbs)
M5 x 0.8 3 mm 6.9 Nm
(61 in lbs)
4 mm 12.0 Nm
(106 in lbs)
3 mm 5.9 Nm
(52 in lbs)
2.5 mm 4.7 Nm
(42 in lbs)
M6 x 1.0 4 mm 12.0 Nm
(106 in lbs)
5 mm 20.3 Nm
(180 in lbs)
4 mm 10.0 Nm
(89 in lbs)
3 mm 7.7 Nm
(68 in lbs)
M8 x 1.25 5 mm 28.0 Nm
(248 in lbs)
6 mm 48.8 Nm
(432 in lbs)
5 mm 24.0 Nm
(212 in lbs)
4 mm 17.8 Nm
(158 in lbs)
M10 x 1.5 6 mm 56.0 Nm
(496 in lbs)
8 mm 97.5 Nm
(863 in lbs)
6 mm 48.0 Nm
(425 in lbs)
5 mm 35.0 Nm
(310 in lbs)

Dorner Mfg. Corp. 8 851-254 Rev. P
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Installation
Required Tools
• Hex key wrenches:
2 mm, 2.5 mm, 3 mm, 5 mm
• Torque wrench
Mounting
Figure 3
Figure 3
1. Typical components (Figure 4)
Installation Component List:
Figure 4
Figure 4
2. Locate drive output shaft (Figure 5, item 1) and remove
two screws (Figure 5, item 2).
Figure 5
Figure 5
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A
WARNING
For Cleated Belt Conveyors, Gearmotors
must be mounted as shown in Figure 3.
Failure to do so creates pinch points which
can cause severe injury.
NOTE
Gearmotor position on Flat Belt conveyor
shown at left (Figure 3). Gearmotor position
on Cleated Belt conveyor shown at right
(Figure 3).
Flat Belt Conveyors Cleated Belt Conveyors
1 Bottom Mount Assembly
2 Drive Pulley
3Cover
4 Socket Head Screws (4x)
5 Driven Pulley
6Key
7 Socket Head Screws (2x)
8 Timing Belt
NOTE
Flat belt mounting package shown below
(Figure 4). Cleated belt mounting package
similar.
1
2
5
6
3
7
4
8
1
2

851-254 Rev. P 9 Dorner Mfg. Corp.
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Installation
3. Install screw (Figure 6, item 1) and washer.
Figure 6
Figure 6
4. Attach mounting assembly (Figure 7, item 1) with
screws (Figure 7, item 2). Tighten to 80 in-lb (9 Nm).
Figure 7
Figure 7
5. Install key (Figure 8, item 1).
Figure 8
Figure 8
6. Wrap timing belt (Figure 8, item 2) around driven
pulley (Figure 8, item 3) and drive pulley (Figure
8, item 4). Install driven pulley (Figure 8, item 3) onto
conveyor shaft.
7. Remove cam bearing and spacer (Figure 8, item 5).
Place the cam bearing and spacer (Figure 9, item 1)
next to the driven pulley (Figure 9, item 2). Ensure the
flanges of the driven pulley are aligned with the cam
bearing. Tighten driven pulley set screws (Figure
9, item 3). This will allow for proper belt alignment
while conveyor is in use. Replace cam bearing and
spacer (Figure 9, item 1).
Figure 9
Figure 9
A
WARNING
Drive shaft keyway may be sharp.
HANDLE WITH CARE.
1
1
2
1
3
2
4
5
2
1
3

Dorner Mfg. Corp. 10 851-254 Rev. P
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Installation
8. Depending on direction of conveyor belt travel (1 or 2
of Figure 10), position belt tensioner (Figure
10, item 3) as shown. Tension belt to obtain 0.125¨ (3
mm) deflection for 1.0 lb (456 grams) of force at belt
mid-point (Figure 10, item 4). Tighten tensioner screw
to 103 in-lb (12 Nm).
Figure 10
Figure 10
9. Install cover (Figure 11, item 1) with four (4) screws
(Figure 11, item 2). Tighten to 35 in-lb (4 Nm).
Figure 11
Figure 11
2
1
4
4
3
1
2
2