Dorner 6200 Series Manual instruction

851-275 Rev. E
Setup, Operation
& Maintenance Manual
6200 Series Bottom Mount Drive Package
for Heavy Load 90 Sanitary Gearmotors
Table of Contents
Warnings −General Safety 2. . . . . . . . . . . . . . . . . . . .
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Description 3. . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Tools 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Single-phase Motor Starter 8. . . . . . . . . . . . . . . .
Three-phase Motor Starter 8. . . . . . . . . . . . . . . . .
VFD Controller 9. . . . . . . . . . . . . . . . . . . . . . . . .
Preventive Maintenance & Adjustment 10. . . . . . . . . .
Required Tools 9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing Belt Replacement 10. . . . . . . . . . . . . . . . . .
Timing Belt Tensioning 11
. . . . . . . . . . . . . . . . . . . . . . .
Drive or Driven Pulley Replacement 12. . . . . . . . . . .
Gear Reducer Replacement 12. . . . . . . . . . . . . . . . . . . .
Gear Motor Replacement 15. . . . . . . . . . . . . . . . . . . . .
Service Parts 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Policy 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6200 Series Bottom Mount Drive Package for Heavy Load 90°Sanitary Gearmotors Setup, Operation & Maintenance Manual
851-275 Rev. E 2Dorner Mfg. Corp.
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
Ç
Ç
Ç
Climbing, sitting, walking or
riding on conveyor will
cause severe injury.
KEEP OFF CONVEYORS.
DANGER
Ç
Ç
DANGER
Do NOT OPERATE
CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
Ç
Ç
Hazardous voltage will
cause severe injury or
death.
LOCKOUT POWER BEFORE
WIRING.
DANGER
Ç
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Ç
Dorner cannot control the
physical installation and
application of conveyors.
Taking protective measures
is the responsibility of the
user.
When conveyors are used in
conjunction with other
equipment or as part of a
multiple conveyor system,
CHECK FOR POTENTIAL
PINCH POINTS and other
mechanical hazards before
system start-up.
Introduction
IMPORTANT: Some illustrations may show
guards removed. Do NOT operate equipment
without guards.
Upon receipt of shipment:
DCompare shipment with packing slip. Contact facto-
ry regarding discrepancies.
DInspect packages for shipping damage. Contact carrier
regarding damage.
DAccessories may be shipped loose. See accessory in-
structions for installation.
Dorner 6200 Series conveyors are covered by patent
number 5174435 and corresponding patents and patent
applications in other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre−configured kits of Key
Service Parts for all conveyor products. These time
saving kits are easy to order, designed for fast installa-
tion, and guarantee you will have what you need when
you need it. Key Parts and Kits are marked in the Service
Parts section of this manual with the Performance Parts
Kits logo .
Warnings −General Safety

6200 Series Bottom Mount Drive Package for Heavy Load 90°Sanitary Gearmotors Setup, Operation & Maintenance Manual
Dorner Mfg. Corp. 3851-275 Rev. E
Refer to Figure 1 for typical components.
A Conveyor
B Mounting Bracket
C Gearmotor
D Timing Belt Tensioner
E Cover
F Timing Belt
G Drive Pulley
H Driven Pulley
I Motor Control
Typical Components
D
Figure 1
E
H
A
G
I
F
C
B
Specifications
Gearmotor Mounting Package Models:
Example:
6 WW A1
Language Code = U.S. English
Output Shaft Type L = Left Hand
R = Right Hand
Drive/Driven Pulleys
(See tables 2, 3 & 4)
−3232
Gearmotor Type = Heavy Load, Sanitary
LM ZB
Mount Style = Bottom Mount
Conveyor Width Reference*
Mount Position = A1, A2, D1 or D2
(see detail to the right)
“−” = Flat Belt (or add cleat type)
D1 D2
A2
A1
* See “Ordering and Specifications” Catalog for details.
Table 1: Gearmotor Specifications
Single-Phase Three-Phase VFD Variable Speed DC Variable Speed
Output Power 0.5 hp (0.37 kw) .33 hp (0.25 kw)
Input Voltage 115 Volts A.C. 208−230/460 Volts
A.C.
230 Volts A.C. 90 Volts D.C.
Input Frequency 60 Hz 60 Hz 10 to 60 Hz N/A
Full Load Amperes 6.8 Amperes 1.8 −1.6/.8 Amperes 1.6 Amperes 3.2 Amperes
Gearmotor Ratios 5:1, 15:1 and 50:1
Protection Ratings IP55 for Gearmotor and Motor Starter
Product Description

6200 Series Bottom Mount Drive Package for Heavy Load 90°Sanitary Gearmotors Setup, Operation & Maintenance Manual
851-275 Rev. E 4Dorner Mfg. Corp.
Table 2: Heavy Load Fixed Speed 905Sanitary 60 Hz Gearmotors
Gearmotors
Belt Speed
Drive
Driven
Belt Speed Drive
Pulley
Driven
Pulley
Part Number RPM In-lb N-m ft/min M/min Pulley Pulley
62M050(r)Z4(vp)FN 35 380 42.9 6 1.8 19 32
62M050(r)Z4(vp)FN 35 380 42.9 10 3.0 32 32
62M050(r)Z4(vp)FN 35 380 42.9 15 4.6 48 32
62M050(r)Z4(vp)FN 35 380 42.9 22 6.7 48 22
62M015(r)Z4(vp)FN 115 146 16.5 33 10.1 32 32
62M015(r)Z4(vp)FN 115 146 16.5 49 14.9 48 32
62M015(r)Z4(vp)FN 115 146 16.5 72 21.9 48 22
62M005(r)Z4(vp)FN 345 55 6.2 99 30.2 32 32
62M005(r)Z4(vp)FN 345 55 6.2 148 45.1 48 32
62M005(r)Z4(vp)FN 345 55 6.2 169 51.1 48 28
62M005(r)Z4(vp)FN 345 55 6.2 197 60.0 44 22
62M005(r)Z4(vp)FN 345 55 6.2 215 65.5 48 22
62M005(r)Z4(vp)FN 345 55 6.2 249 75.9 48 19
(vp) = Voltage and Phase (r) = Output Shaft Orientation
11 = 115 V, 1 phase L = Left Hand
23 = 208 – 230/460 V, 3 phase R = Right Hand
43 = 460V, 3 phase
Table 3: Heavy Load Variable Speed 905Sanitary VFD Gearmotors
Gearmotors
Belt Speed
Drive
Driven
Belt Speed Drive
Pulley
Driven
Pulley
Part Number RPM In-lb N-m ft/min M/min Pulley Pulley
62M050(r)Z423EN 35 380 42.9 1 −6 0.3 −1.8 19 32
62M050(r)Z423EN 35 380 42.9 1.6 −10 0.5 −3.0 32 32
62M050(r)Z423EN 35 380 42.9 3.36 −22 1.1 −6.6 48 22
62M015(r)Z423EN 115 146 16.5 5.5 −33 1.7 −10 32 32
62M015(r)Z423EN 115 146 16.5 8.2 −49 2.5 −15 48 32
62M015(r)Z423EN 115 146 16.5 12 −72 3.6 −22 48 22
62M005(r)Z423EN 345 55 6.2 9.9 −99 3 −30 32 32
62M005(r)Z423EN 345 55 6.2 14 −148 4.5 −45 48 32
62M005(r)Z423EN 345 55 6.2 19 −197 6 −60 44 22
62M005(r)Z423EN 345 55 6.2 24 −249 7.6 −76 48 19
(r) = Output Shaft Orientation
L = Left Hand
R = Right Hand
Specifications

6200 Series Bottom Mount Drive Package for Heavy Load 90°Sanitary Gearmotors Setup, Operation & Maintenance Manual
Dorner Mfg. Corp. 5851-275 Rev. E
Table 4: Heavy Load Variable Speed 905Sanitary DC Gearmotors
Gearmotors
Belt Speed
Drive
Driven
Belt Speed Drive
Pulley
Driven
Pulley
Part Number RPM In-lb N-m ft/min M/min Pulley Pulley
62M050(r)ZD9EN 35 380 42.9 1 −6 0.3 −1.8 19 32
62M050(r)ZD9EN 35 380 42.9 1.6 −10 0.5 −3.0 32 32
62M050(r)ZD9EN 35 380 42.9 3.36 −22 1.1 −6.6 48 22
62M015(r)ZD9EN 115 146 16.5 5.5 −33 1.7 −10 32 32
62M015(r)ZD9EN 115 146 16.5 8.2 −49 2.5 −15 48 32
62M015(r)ZD9EN 115 146 16.5 12 −72 3.6 −22 48 22
62M005(r)ZD9EN 345 55 6.2 9.9 −99 3 −30 32 32
62M005(r)ZD9EN 345 55 6.2 14 −148 4.5 −45 48 32
62M005(r)ZD9EN 345 55 6.2 19 −197 6 −60 44 22
62M005(r)ZD9EN 345 55 6.2 24 −249 7.6 −76 48 19
(r) = Output Shaft Orientation
L = Left Hand
R = Right Hand
NOTE: For belt speed other than those listed,
contact factory for details.
Specifications

6200 Series Bottom Mount Drive Package for Heavy Load 90°Sanitary Gearmotors Setup, Operation & Maintenance Manual
851-275 Rev. E 6Dorner Mfg. Corp.
Required Tools
DWrenches (for hexagon head fasteners)
8mm, 10mm, 13mm & 14mm
D2.5 mm hex key wrench
DStraight edge
DTorque wrench
Mounting
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Installation Component List
A Bottom Mounting Package Assembly
BM6 x 30 mm, Hexagon Head Screws (4x)
CTiming Belt
DDriven Pulley
EDrive Cover
FMotor Key
GMotor Mounting Screws & Washers (4x)
HDrive Pulley
I Motor
JGear Reducer
KMotor Starter
LM6 x 20mm Hex Head Screws (2x)
MAccessory Mounting Clips
N Key
1.Gather components (Figure 2)
NOTE: 4” (102mm) and wider mounting assembly
shown. 2” (51mm) and 3” (76mm) wide mounting as-
semblies include two spacer tubes (AC of Figure 5)
and two long M6 screws (AD).
Figure 2
A
BD
I
C
E
H
J
G
F
K
N
M
L
2.Remove screws (O of Figure 3) from both sides of
conveyor.
Figure 3
O
N
O
Ç
Ç
Drive shaft keyway may be
sharp.
HANDLE WITH CARE.
3.Install square key (N of Figure 3) into conveyor
drive shaft.
4a. For 4” (102mm) and wider conveyors, loosen (but do
not remove) screws (P of Figure 4). Attach bottom
mount assembly (A) to conveyor with screws (B).
Tighten screws (B) and (P) to 92 in-lb (10.4 Nm).
Figure 4
A
P
B
B
Installation

6200 Series Bottom Mount Drive Package for Heavy Load 90°Sanitary Gearmotors Setup, Operation & Maintenance Manual
Dorner Mfg. Corp. 7851-275 Rev. E
4b. For 2” (51mm) and 3” (76mm) conveyors, loosen
(but do not remove) screws (P of Figure 5). Attach
bottom mount assembly (A) to conveyor with
screws (B), spacer tubes (AC) and screws (AD).
Tighten screws (B) and (P) to 92 in-lb (10.4 Nm).
Figure 5
A
PB
AD AC
4.Wrap timing belt (C of Figure 6) around driven
pulley (D) and drive pulley (H). Attach driven pulley
(D) to conveyor shaft.
Figure 6
D
C
H
5.Using a straight edge (Q of Figure 7), align driven
pulley (D) with drive pulley (H). Tighten driven
pulley set screws (R).
Figure 7
Q
D
R
H
6.Depending on conveyor belt travel (1 or 2 of Figure
8), locate timing belt tensioner (S), as shown.
Tension timing belt to obtain 1/8¨ (3 mm) deflection
for 1 lb (4.3 N) of force at timing belt mid-point
(T). Tighten tensioner to 38 ft-lb (51 Nm).
Figure 8
12
T
T
S
7.Attach cover (E of Figure 9) with screws (U).
Tighten screws to 35 in-lb (4 Nm).
Figure 9
E
U
U
Ç
Drive shaft keyway may be
sharp.
HANDLE WITH CARE.
8.Install key (F of Figure 10).
Figure 10
F
G
IMPORTANT:Be extremely careful when coupling
motor to gear reducer. Avoid misalignment and
forcing the connection causing possible permanent
gear reducer seal damage.
Installation

6200 Series Bottom Mount Drive Package for Heavy Load 90°Sanitary Gearmotors Setup, Operation & Maintenance Manual
851-275 Rev. E 8Dorner Mfg. Corp.
9.Attach gear motor (I of Figure 11) to gear reducer (J)
with screws and washers (G of Figure 10). Tighten to
32 ft-lb (41 Nm).
Figure 11
JI
G
10.Attach mounting clips (M of Figure 12) to conveyor.
Figure 12
M
NOTE: Three-phase Motor Starter shown,
Single-phase Starter similar. For VFD controller
mounting, see accessory instructions.
11.Attach motor starter (K of Figure 13) to clips with
screws (L). Tighten to 92 in-lb (10.4 Nm).
Figure 13
K
L
L
Wiring
Single-phase Motor Starter
NOTE: Power cord must be plugged into a GFI outlet.
No additional wiring is required.
Three-phase Motor Starter
Ç
Hazardous voltage will
cause severe injury or
death.
LOCKOUT POWER BEFORE
WIRING.
DANGER
NOTE: 230 volt three-phase manual motor starters
must be wired in accordance with applicable
electrical codes.
1.Loosen cover screws (V of Figure 14) and remove
cover.
Installation

6200 Series Bottom Mount Drive Package for Heavy Load 90°Sanitary Gearmotors Setup, Operation & Maintenance Manual
Dorner Mfg. Corp. 9851-275 Rev. E
Figure 14
W
V
V
NOTE: Line cord must be 0.28¨ (7 mm) minimum to
0.47¨ (12 mm) maximum in diameter.
2.Insert line cord through grip (W) and tighten nut.
3.For correct three-phase motor shaft rotation, con-
nect line phase sequence L1, L2 & L3 to terminals
as shown (Figure 15).
Ground L1 L2 L3
13 5
Figure 15
Controller must be properly grounded. Failure to
properly ground control box may cause injury to
personnel.
Ç
Ç
NOTE: The motor ground wire is also attached to left
terminal marked (Figure 15).
4.Attach ground wire to lower left terminal marked
(see Figure 15).
5.Replace starter cover and tighten screws (V of
Figure 14).
VFD Controllers
NOTE: Refer to VFD Controller Set-up, Operation &
Maintenance Manual.
Preventive Maintenance & Adjustment
Required Tools
DWrenches (for hexagon head fasteners)
8mm, 10mm, 13mm, 14mm
D2.5 mm hex key wrench
Installation

6200 Series Bottom Mount Drive Package for Heavy Load 90°Sanitary Gearmotors Setup, Operation & Maintenance Manual
851-275 Rev. E 10 Dorner Mfg. Corp.
DStraight edge
DTorque wrench
Timing Belt Replacement
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
1.Loosen four (4) screws (U of Figure 16) and remove
cover (E).
Figure 16
U
E
U
2.Loosen tensioner (S of Figure 17).
Figure 17
C
S
3.Remove timing belt (C).
NOTE: If timing belt does not slide over pulley
flange, loosen driven pulley set screws (R of Figure
18) and remove pulley with belt. For re-installation,
see steps 4 and 5 on page 7.
Figure 18
D
R
4.Install new timing belt.
5.Depending on conveyor belt travel (1 or 2 of Figure
19), locate timing belt tensioner (S) as shown.
Tension timing belt to obtain 1/8¨ (3 mm) deflection
for 1 lb (4.3 N) of force at timing belt mid-point
(T). Tighten tensioner to 38 ft-lb (51 Nm).
Figure 19
12
T
T
S
NOTE: Do not over-tighten screws (U of Figure 16).
6.Attach cover (E of Figure 16) and tighten four (4)
screws (U) to 35 in-lb (4 Nm).
Timing Belt Tensioning
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
Preventive Maintenance & Adjustment