Dover ProGauge MagLink LX Plus User manual

ProGauge MagLink LX Plus Installation Manual
Part Number: M2050-PLUS
Revision: 2
MagLink LX Plus

NOTE: Before you use this manual, make sure you have the most recent revision. Look at the
revision of this document to make sure it agrees with the most current revision found in the
FMS Technical Library. Download the latest revision if necessary.All references to other
manuals and instructions in this manual can be found in the FMS Technical Library. Make sure
you have the most recent revision.OPW Fuel Management Systems and Dover Fueling
Solutions cannot be held responsible for installations, configurations or use of its products that
does not comply with the most recent documentation available. It will be necessary to have
Single Sign-On (SSO) credentials to get access to manuals, instructions, software updates
and other important assets. Speak with your FMS sales representative or contact FMS
Customer Service at 1-888-679-3835 (1-888-OPW-FUEL) for information. Once you have
been approved for SSO credentials go to the FMS Technical Library to find the most recent
revisions of all manuals and instructions.
ProGauge is a part of Dover Fueling Solutions.
Contact
START ITALIANA S.r.l.
Via Natta 6
20823 Lentate Sul Seveso
MB, Italy
Tel. [phone]
Fax [phone]
Copyright Information
© 2022 Dover Fueling Solutions. All rights reserved. DOVER, the DOVER D Design, DOVER FUELING
SOLUTIONS, and other trademarks referenced herein are trademarks of Delaware Capital Formation.
Inc./Dover Corporation, Dover Fueling Solutions UK Ltd. and their affiliated entities.
M2050-PLUS MagLink LX Plus Installation Manual | Dover Fueling Solutions 2

Table of Contents
Section 1 Preface 6
Section 2 General Warnings 7
Section 3 Introduction 9
Section 4 General Indications 11
Section 5 Labeling and Type Designations 13
Section 6 CAN/CSA C22.3 NO. 61010-1-12 14
Section 7 Installation 16
7.1 Installation Warnings 16
7.2 Installation Location 17
7.3 Electrical Connection 18
7.4 Installation Procedure 18
Section 8 Console Components 21
8.1 Rear Panel 21
8.2 Front Panel 21
8.3 Micro SD Card 22
8.4 Battery Safety and Replacement 22
8.5 Compatible Devices 23
8.6 Device Connections to the ISB-1W Internal I.S. Barrier 23
8.7 Auxiliary Board LEDs 25
Section 9 Probe Installation Preparation 27
9.1 Probe Placement 28
9.2 Product Offset Calculation 29
9.3 Riser, Manhole and Junction Box Installation 30
9.3.1 Riser Assembly 30
9.3.2 Manhole and Junction Box 31
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9.4 Conduit Seal Fittings for Cables 33
9.5 Probe Installation in Underground Storage Tanks 36
Section 10 924B Probe Installation 37
10.1 Probe Floats 37
10.2 Model 924B Probe Specifications 38
Section 11 Dover Magnetostrictive Probe (DMP) 40
11.1 DMP-IS Technical Characteristics 40
11.2 DMP Probe Installation 41
11.3 Spacer Assembly (6-3/4 RA SS) and Adjustment 46
11.4 DMP Probe Cable Wiring to LX Plus I.S. Barrier 48
11.4.1 DMP wiring to Belden 88770 48
11.4.2 DMP wiring to Belden 88760 50
Section 12 Density Measurement Float (DMF) 52
12.1 Tank Thresholds 54
Section 13 DMP Density Measurement Float 55
13.1 DFS Density Measurement Float Installation 56
13.2 Tank Thresholds 57
13.3 Calibration on First Installation 57
Section 14 Sensor Support 59
14.1 IntelliSense™ Technology 59
14.2 Mixed Multi-Drop Installation 59
14.3 Smart Sensors 59
14.4 Interstitial Level Sensor 61
14.5 Single Level Sump Sensor-Float Switch 67
14.6 Dual Float Non-Discriminating Sensors 71
14.7 Discriminating Dispenser Sump/STP Sump Sensor 76
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14.8 Dual Float Brine Sensors 82
14.9 Interstitial Hydrocarbon Liquid Sensor with Water Indicator 88
14.10 Hydrocarbon Liquid Sensor with Water Indicator 93
14.11 Hydrocarbon Vapor Sensor 98
14.12 Discriminating Interstitial Sensor (Optical) 103
Section 15 Probe and Sensor Wiring 108
Section 16 Close and Startup 109
Section 17 Connections to Management Systems (POS-FCC) 110
17.1 TOKHEIM FUEL POS / DIALOG 110
17.2 Wayne Fusion 111
17.2.1 GILBARCO Fuel Management System 111
Section 18 Maintenance 113
Section 19 Technical Support 114
Appendix A - NWGLDE Certifications 116
Appendix B - Console Dimensions 118
Appendix C - Descriptive System Document - LX Plus 119
Appendix D - LX Plus Field Wiring Diagram 122
M2050-PLUS MagLink LX Plus Installation Manual | Dover Fueling Solutions 5

Section 1 Preface
Start Italiana S.r.l. has made every effort possible to see that this document is complete, accurate and
updated. With every revision of the console, the related information is added to the document. Start Italiana
S.r.l. reserves the right to make unannounced improvements and/or changes in the product and/or
associated programs. Start Italiana S.r.l. is not liable for damages of any kind, including those resulting in the
document, including typographical errors.
Making copies, citing quotes or other reproductions of all or part of this document is permitted only after
written consent of Start Italiana S.r.l.
Patents protect trademark or name.
Copyright 2022© Start Italiana S.r.l. – All rights reserved
M2050-PLUS MagLink LX Plus Installation Manual | Dover Fueling Solutions 6

Section 2 General Warnings
Carefully read the instructions in this manual before you do the installation procedures.
Only approved persons are permitted to install this equipment and configure the console.
The manufacturer is not responsible for operations that are not included in this manual.
The manufacturer is not liable in regards to competent bodies for changes to the equipment and software
that are not approved.
In case of failure or defect, refer directly to an authorized service provider or manufacturer.
The manufacturer is not liable for injury and/or damage to persons and/or property and/or pets caused by the
failure to obey safety instructions.
All approved personnel must know all safety requirements in this manual, the configuration manual and the
user manual.
Refer directly to an approved service provider or manufacturer for questions about the operation of the
equipment.
IMPORTANT: You must read and obey all safety instructions in this manual before you use
this equipment.
WARNING: Incorrect use of this equipment that does not agree with the
instructions in this manual can cause a risk to safety.
WARNING: A minimum insulation thickness of 0.25 mm is necessary for all
internal wiring of different intrinsically safe circuits.
A grounding conductor must be connected between the I.S. ground terminals
of the Intrinsic safety barrier in the console and the power distribution panel.
This connection must have a cross-sectional area of at least 4 mm2 for the
added earth connection.
WARNING: Substitution of components can decrease intrinsic safety.
ADVESTISEMENT: La substitution des composants peut compromettre la
sécurité intrinsèque
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READ CAREFULLY: The control drawing shown in ILL. 14 shall be provided with all devices.
IMPORTANT: If a replacement power supply cable is necessary, use an applicable, approved
ELBZ/7 type power cord. Do not use another type of power cable.
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Section 3 Introduction
This manual was prepared in accordance with IEC 82079-1 standards. “Preparation of instructions for use -
Structuring, content and presentation - Part 1: General principles and detailed requirements and according to
the ATEX Directive 2014/34/EU concerning equipment and protective systems intended for use in potentially
explosive atmospheres."
This manual gives all necessary information about the installation of the MagLink LX 4 console.
IMPORTANT: This manual must be used together with the related product manuals:
M2051 MagLink LX 4/LX Plus Configuration Manual
M2052 MagLink LX 4/LX Plus User Manual
You must install the console as shown in this manual, configure the console as instructed in
the M2051 MagLink LX 4/LX Plus Configuration Manual, and use the console in the field as
shown in the M2052 MagLink LX 4/LX Plus User Manual.
WARNING: This device must not be discarded with household waste. This
device is labeled in accordance with European Directive 2012/19/UE
concerning used electrical and electronic appliances (waste electrical and
electronic equipment – WEEE).
This guideline gives the methods for the return and recycling of used
electronic devices as applicable throughout the EU. To return your used
device, use the return and collection systems available to you.
The battery used in this device may present a risk of fire or chemical burn if
mistreated. Do not disassemble, heat above 50°C or incinerate.
The table that follows lists reference data of the manufacturer:
Data Description
Name START ITALIANA S.r.l.
Address
Via Natta 6
20823 Lentate Sul Seveso, (MB)
Italy
Telephone [phone]
Fax [phone]
Website www.startitaliana.com
e-Mail [email protected]
M2050-PLUS MagLink LX Plus Installation Manual | Dover Fueling Solutions 9

INFORMATION: The units of measurement contained in this manual refer to a specified
selection by the user. Refer to the M2051 MagLink LX 4/LX Plus Configuration Manual for
more information on how to set units of measure.
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Section 4 General Indications
The MagLink LX Plus console is shipped in a cardboard box (L 450 x H 300 x D 200 [mm]) and includes the
components as follows:
lMagLink LX Plus console
lQuality control certification checklist
lUser manual, installation manual and web configuration manual
Weight of the console with its carton: 2 kg.
The table below shows the primary technical characteristics of the console:
Element Characteristic
Display Display TFT 7inch
Dimensions 155 x 88 [mm]
Console
Dimensions
· Width 267 mm
· Height with cable: 215 mm
· Depth 80 mm
The illustration below shows the ports and connections on the bottom of the console:
Make sure that the power cable is correctly installed. Put the Power Switch to the on ("I") position to supply
power to the console.
Put the Power Switch in the off ("O") position to remove power from the console.
DANGER: The console can contain electrical power after it has been shut
down. To prevent electrical shock do not open the console to do service for a
minimum of two (2) minutes.
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IMPORTANT: Wait a minimum of two (2) minutes before you supply power to the console
again after it has been put in the Off position. This will give the console time to fully shut down.
Element Description
USB For USB printer connection. It can also be used for firmware updates and back-up of
the console (Refer to the M2052 MagLink LX 4/LX Plus User Manual)
RJ45 For console configuration, and local network connections (Refer to the M2051
MagLink LX 4/LX Plus Configuration Manual )
RS232 Com 1 Serial port for connection to management systems (FCC/POS/DCD)
RS232 Com 2 Serial port for connection to management systems (FCC/POS/DCD)
Ground
connection
Ground connection of the internal Intrinsically Safe barrier. Use a dedicated
4.0 mm2copper cable to connect to the main ground lug in the electrical panel of the
station. This will prevent high voltages sent to the Intrinsically Safe wiring side if
there is an electrical fault in the power side.
M2050-PLUS MagLink LX Plus Installation Manual | Dover Fueling Solutions 12

Section 5 Labeling and Type Designations
The table below shows the labels attached to the LX Plus console:
Label Description
Product label attached to the side of the console.
I.S. Warning label attached next to the Product label.
Label attached to the aluminium plate near the RTC battery
that shows replacement information.
Label attached under the cable gland related to safety circuit
(only if the color of the cable gland is different than blue).
Label attached to the ISB-1W, internally.
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Section 6 CAN/CSA C22.3 NO. 61010-1-12
Clause
Ref STATEMENTS/INFORMATION REQUIRED IN MANUAL Yes No
5.4.1h Instructions for lifting and carrying X
5.4.2 e Ingress Protection (IP) rating and any mounting arrangements required X
5.4.2 f Details on an impact rating with an IK code (if less than 5J) X
5.4.3 a Assembly, location and mounting requirements X
5.4.3 b Instructions for protective earthing X
5.4.3 c Connections to the supply X
5.4.3 d
For permanently connected equipment; supply wiring requirements and
requirements for any external switch or circuit-breaker and external over-
current protection devices and a recommendation that the switch or circuit-
breaker be near the equipment
X
5.4.3 e Ventilation requirements X
5.4.3 f Requirements and safety characteristics for special external services X
5.4.4 b Instructions not to position the equipment so that it is difficult to operate the
disconnecting device X
5.4.4 c
Instructions for interconnection to accessories and other equipment, includ-
ing indication of suitable accessories, detachable parts and any special
materials
X
5.4.4d Specifications of limits for intermittent operation X
5.4.4 f Instructions for replacement of consumable materials X
5.4.4 g Instructions for cleaning and decontamination X
5.4.4 h A statement listing potentially poisonous or injurious substances that can be
liberated from the equipment, and possible quantities X
5.4.4 i Detailed instructions about risk reduction procedures relating to flammable
liquids X
5.4.4 j Details of methods of reducing the risks of burns from surfaces X
5.4.4
There shall be a statement in the instruction which states that if the equip-
ment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired
X
5.4.5 Instruction against replacing detachable mains supply cords by inadequately
rated cords X
5.4.5 The specific replaceable battery type shall be stated X
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Clause
Ref STATEMENTS/INFORMATION REQUIRED IN MANUAL Yes No
5.4.5 Any parts which are required to be examined or supplied only by the man-
ufacturer or his agent are specified X
5.4.5 The rating and characteristics of replaceable fuses shall be stated X
5.4.5
Product-specific risks that may affect the service personnel, protective meas-
ures for these risks and verification of the safe state of the equipment after
repair.
X
5.4.6
Aspects resulting from integration into systems or effects resulting from spe-
cial ambient or application conditions shall be described in the doc-
umentation
X
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Section 7 Installation
7.1 Installation Warnings
IMPORTANT: The MAGLINK LX-PLUS console is not explosion-proof.
IMPORTANT: Explosions and fires can cause damage or even death!
IMPORTANT: Flammable vapours when mixed with air can cause an
explosion. Dangerous areas can occur from the presence of gases or
vapours.
IMPORTANT: Do not install the console in a hazardous area.
IMPORTANT: Only use fuses file JDYX2/8.E10480. Series 218 (Model code
0218001) Littlefuse INC. Rated 250 V - 1 A for input power.
IMPORTANT: Failure to connect the Intrinsically Safe Ground connection
console to the earth system of the station will compromise the intrinsic safety
of the device and may result to high voltage to be sent to the hazardous area
thus leading to a potential explosion or fire.
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7.2 Installation Location
Select a location for the console installation where weather cannot cause negative effects or damage to the
electrical circuits (high and low temperatures, high humidity, direct sunlight etc.).
NOTICE: Install the console in a place that is protected from moisture, direct sun, and
water splashes. The console should be installed indoors in a climate-controlled room.
CAUTION: The console must be installed in a safe area.
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7.3 Electrical Connection
To make a connection to 110-220 VAC:
lDe-energize all power switches at the main electrical panel.
lMake sure to use the applicable connections to connect the console to the electrical panel.
lA Power Supply Cord is not supplied: Use an applicable, approved ELBZ/7 type power cord.
lMake sure the power plug is connected to the ground and protected against short circuits and
power surges.
lMake sure to connect the I.S. ground to the site's earth system. Use a dedicated 4.0 mm2copper
cable (see the illustration below).
.
lThe power cord must be easy to identify and must have easy access so it can be used to remove
power.
WARNING: There is high voltage within the console.
IMPORTANT: The electrical connection procedure must be done by approved personnel
only!
7.4 Installation Procedure
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1. Remove the three (3) cover screws as shown in the illustration above.
2. Lift the cover carefully and disconnect the ribbon cable from the rear panel of the console as shown
in the illustration above. Put the cover and screws in a temporary safe location where they can be
found later and where the components cannot be damaged.
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3. Attach the rear panel to a wall.
a. Select a location to attach the console to an indoor wall where it can be easily seen. Make
sure to keep sufficient access to the connection ports on the bottom of the console.
b. Hold the unit against the wall where it will be attached. There are four (4) mounting screw
holes in the unit (see the illustration above for the locations of the holes).
c. Use a pen to identify the screw hole locations on the wall.
d. Drill the holes at the screw hole location marks.
e. Tap the holes for an applicable screw size or put screw anchors in the hole.
NOTE: It is recommended to use size 6 Fischer wall anchors.
f. Attach the unit to the wall with the applicable screws.
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