DR. BENDER 201210 User manual

DR. BENDER GmbH
Innovative Elektrowerkzeuge
Manual for
drilling motor EBL 33 L
115 V
Valid from 10.2016 Art.-Nr. 201210 Subject to alteration
All rights reserved
DR. BENDER GmbH • D-75382 Althengstett • Tel [phone] • Fax [phone]
Our website address is: http://www.dr-bender.de• eMail: [e-mail]

2
Conformity Declaration
DR.BENDER GmbH
Innovative Elektrowerkzeuge
EC declaration of conformity (EG-RL 2006/42/EG)
Hereby the manufacturer
Dr. Bender GmbH
Industriestrasse 22
75382 Althengstett
declares for the product
EBL 33 L
The named product is conform to the following Council Directives on approximation of laws of the EEC
Member States:
-Council Directive for machinery (2006/42/EC)
-Council Directive for Electromagnetic compatibility (EMC) (2004/108/EG)
-Low Voltage Guide Lines (2006/95/EG)
Conformity with the requirements of this Directives is testified by complete adherence to the following stan-
dards:
EN 50144-1
EN 50144-2-1
EN 55014-1
EN 61000-3-2
EN 61000-3-3
EN 55014-2
EN 61029-1
The instructions contained in the operating manual for installation and start up the machine have to be fol-
lowed.
Authorised Person for Documentation:
Min Wei
c/o Dr. Bender GmbH
Industriestrasse 22
75382 Althengstett
Deutschland
DR.BENDER GmbH Althengstett, 30.07.2018
Industriestraße 22
D-75382 Althengstett
Tel. [phone], Fax [phone]
Min Wei, Managing Director
This Declaration does not include Assurance of Product Properties.
The Safety Instructions of the enclosed Product Documentation have to be respected.

3
Contents
page
Conformity declaration 2
Contents 3
1.0 Symbol- and Pictograph description 4
1.1 Function description 4
2.0 General instructions 5
2.1 Application 5
2.2 Safety 5
3.0 Transport and storage 6
3.1 Transport 6
3.2 Storage 6
4.0 Main dimensions and technical data 7
4.1 Dimensions 7
4.2 Technical data 7
4.3 Noise emissions and vibrations [EN 50144] 8
5.0 Commissioning 8
5.1 Changing gear 9
5.2 Safety coupling 9
5.3 Core bits 9
5.4 To change a core bit 9
6.0 Safety instructions 10
7.0 Servicing and care 11
7.1 Daily care 11
7.2 After approx. 150 hours of use 11
7.3 After approx. 250 hours of use 11
7.4 Quarterly 11
8.0 Speed adjustment dependent on the cutting speed 12
9.0 Warranty 13
10.0 General safety instructions 13
11.0 Spare parts list 14
11.1 Stone drilling machine complete 14
11.2 Motor complete 16
11.3 Gear complete 18
11.4 Connection cables and accessories 20

4
Warning
The safety instructions set out in this operating manual must be followed at all
costs.
Special designs and versions may differ from the standard models in terms of their technical de-
tails. If any points are unclear, we urgently recommend that you contact DR.BENDER GmbH, indi-
cating the machine type and machine number.
1.0 Symbol- and Pictograph description
This sign tells you rules, if you not pay attention for this your health and the function of
the machine is in danger. You have no warranty if the machine breaks down because
you not looking about this.
1.1 Function description
Drill-spindle
Nameplate
Switch on/off
Water connection
Gear control

5
2.0 General instructions
2.1 Application
Core drilling machines may be used in accordance with the data shown on the model plate. The details in
the quotation and order confirmation also apply for the use of special machines.
The core drilling machines generally comply with safety class I, this alone ensures the complete protection
of the RCCB or PRCD.
When using suitable core bits it is possible to drill holes in the most diverse materials:
- Concrete (even with thick reinforcement steel)
- Sandstone and limestone
- All building materials for solid walls
- Asphalt floors
Warning
For manual drilling the machine may only be used for dry drilling as set out in the rele-
vant international regulations. Always use a 110 V isolation transformer and the suit-
able core drilling machine for wet drilling.
For stand-mounted and manual drilling the machine may have the following
- a personnel safety switch (RCCB or PRCD) on the machine itself or
- a coded (1 h) plug, which is connected to the 115 V mains via a safety box (IP44) with an RCCB.
The core drilling machines comply with the regulations of the “Stone and Earth” professional asso-
ciation dated July 1989. They are machines of category II, which means that they must be mounted
on stands and stable (pursuant to DIN 57100 and VDE 0100), and the stand must be fitted with the
following
- reversing lock
-water extraction device
2.2 Safety
Warning
Before using the machine for the first time, check that the conformity of the data
on the model plate with the mains voltage and frequency. Voltage deviations of ±
5 % and/or voltage deviations of ± 2 % are permissible. Repairs must only be
completed by quality persons who have suitable training and qualifications.
The following points are to be given special attention:
- the technical data and details of the permitted use of the machine (commissioning, ambient and
operating conditions) which are set out in the catalogue, the operating manual, the model plate
data and other product information,
- the relevant accident prevention regulations
- the correct use of tools
- the use of personal safety equipment

6
3.0 Transport and storage
3.1 Transport
Warning
The core drills are to be checked for signs for transport damage on receipt. Any
damage must be documented in writing.
3.2 Storage
If possible, the storage site should be dry, clean and have a constant temperature. To ensure that the film
of lubricant in the bearings and sealing system is not lost, the motor shaft should be turned through several
revolutions by hand after a lengthy period of storage, for example at monthly intervals. The roller bearings
in the motors should be replaced (or regreased) if the period between delivery and commissioning is over
four years. If the machines are stored in adverse conditions, this period may differ considerably.

7
4.0 Main dimensions and technical data
4.1 Dimensions
4.2 Technical Data
Rated Voltage 115 V
Current consumption 20 A
Power requirement 2500 W
Frequency 60 Hz
Idling speed 480 / 830 / 2700 min
-1
Full speed 300 / 520 / 1700 min
-1
Output rating 1800 W
Torque 55 / 19 / 10 Nm
Drilling diameter 20 – 300 mm
Weight 7 kg
Core bit connection UNC 1 ¼“ / R 1/2“ “
Overload coupling torque 17 Nm

8
4.3 Noise emissions and vibrations [EN 50144]
Noise level Noise level Vibration
dB(A) dB m/s
2
88 101 < 2,5
5.0 Commissioning
Check that the mains voltage is identical with the voltage specified on the model plate.
Stand-mounted:
Secure the core drilling machine and the water collection device on the drill stand with a reverse lock. The
drill stand should have high rigidity and precise, low-play guides. Ensure that the core drilling machine axis
is parallel to the drill stand axis.
Insert the core bit and set the speed. Setting instructions are given on page 12.
Connect the water supply. Important: Do not exceed the max. water pressure of 3 bar.
Connect the core drilling machine to the mains via an RCCB box and a code plug 1 h or a PRCD safety
switch.
Manually controlled:
When drilling a hole ensure that you are on a secure surface. Make particularly sure the core bit is not bent
during the drilling process and hold the core drilling machine as rigid as possible. Concentrate hard on the
work since if the core bit suddenly blocks, despite the low setting of the safety slip clutch, high forces may
be generated. If you let go of the core drilling during the drilling process, you may suffer serious injury.
Only used three-core extension cables with a protective conductor and an adequate cross-section. If the
cross-section is too low you may suffer excessive power loss and the motor and cable may overheat. An
extension cable must be secured with an overload switch. Recommended cable cross-sections:
Rated current = 20 A
Cable length m 7.5 15 25 30 45 60
Cable cross-section mm
2
2.5 2.5 2.5 2.5 2.5 4
When drilling a hole ensure that you have sufficient cooling water. Only use clean tap water, do not use
dirty or waste water. Adjust the supply to the core bit diameter and drive rating of the core drill so that you
do not exceed the rated current.

9
5.1 Changing gear
Warning
Never change gear using force and only do so when the machine is slowing
down or at a standstill.
Move the gear switch handle by approx. 40° to the next higher or lower gear. If necessary (if it is difficult to
engage the gear) turn the drive spindle briefly by hand until the gear engages easily. Never use tools (pli-
ers, hammer, etc.) to change gear since otherwise gear damage will be inevitable.
5.2 Safety coupling
The values set out in the table are theoretical values and may be used to provide a rough guide for gear
changing. Since a whole range of other parameters also plays a major role in adjusting the speed, we can-
not offer any guarantee if the tool is damaged when using the values in the table. Drilling work for which the
speeds are outside the range of the core drill (values printed in italics), should only be completed with ex-
treme care and by trained personnel.
5.3 Core bits
All core bits with a connection thread of UNC 1 ¼ “ or R ½” can be used.
Adapters can be supplied to allow core bits with other connection systems to be used.
Only use core bits that are suitable for the type of stone.
You will keep the core drill in good condition if you only use core bits that are concentric and not deformed
ones.
Ensure that the diamond segments have an adequate undercut against the core bit body.
Warning
To use wrong tools or accessories is danger for your life.
5.4 To change a core bit
The drill spindle has a right-handed thread.
Always use a 32 mm open-ended spanner to hold against the drill spindle.
Never release the core bit with (hammer) blows since this will damage the core drill.
The core bit can be removed more easily if you apply a little waterproof grease to the drill spindle thread.

10
6.0 Safety instructions
Important
Only use the core drill under supervision. Disconnect the mains plug and check
that the switch has been turned off,
- if you intend to leave the core drill unsupervised,
- for attachment and disconnection work,
- if the voltage drops (below 100 V),
- for adjustments or for fitting an accessory,
Switch off the machine if it stops for any reason. This will prevent its starting suddenly when it is not under
supervision.
Do not use the tool if
- part of the casing is missing or defective,
- the switch, lead or plug connector has suffered damage (conduct a visual inspection every day).
- Cooling water must not be allowed to ingress into the motor or the electrical components when op-
erating the core drill in any position.
- If water drips out of the overflow hole, stop work and have the core drill inspected by an authorised
service contractor.
-Only drill above your head with suitable safety equipment (water collector), RCD and transformer
protection class II.
-Connect dust extraction if required.
- After a fault do not switch on the machine again until the core bit can be turned easily.
- Check the area you wish to drill with a line detector to prevent drilling through electric cables, water
or gas lines, etc.
Do not expose the tool to rain and use not in humidity or wet environment. Use a good lightning. Do not use
the tool near flammable fluids or gase air mixes.

11
7.0 Servicing and care
Warning
Before starting any servicing or repair work always disconnect the mains plug.
After all repairs you must have the core drilling machine inspected by an electri-
cian (statutory regulation pursuant to VBG4 since 1.1.1990).
7.1 Daily care
Ensure that no water escapes from the overflow hole. This will cause gear damage and may reduce the
electrical safety of the core drilling machine. In this case please contact an authorised service centre.
Inspection the machine for signs of damage to the switch, mains lead or plug connector.
After completing the drilling work clean the core drilling machine. Grease the core bit mounting thread. The
ventilation slits must be kept clean and open at all times. Ensure that no water gets into the core drilling
machine whilst you are cleaning it.
To ensure that the sealing function is maintained, oil the drill spindle:
-Disconnect the core drilling machine from the water supply. Open the water connection shut-off
cock and insert a drop of oil, close the shut-off cock, place a few drops of oil into the overflow hole
and turn the machine briefly by hand.
7.2 After approx. 150 hours of use
After the first 150 hours of use, the gearbox oil must be changed.
7.3 After approx. 250 hours of use
Have the carbon brushes checked, and replaced if necessary, by an electrician.
Avoid adjusting the carbon retaining springs.
Only use original spare parts.
7.4 Quarterly
Have the cable, switch and plugs inspected by an expert (pursuant to VBG4) and document the process.
Replacing the gearbox oil will considerably extend the service life of the gear.

12
3
4
5
6
7
[m/s]
15
3820 5093 6366 7639 8913
3rd gear
20
2900
3820 4775 5730 6685
3rd gear
25
2500
2900
3820 4584 5348
3rd gear
30
1910
2500
2900
3820 4456
3rd gear
35
1637
2183
2728
3274 3820
3rd gear
40
1400
1910
2500
2900
3342
3rd gear
45
1273
1698
2122
2500
2900
3rd gear
50
1200
1528
1910
2292
2674
3rd gear
55
1042
1400
1736
2083
2500
3rd gear
60
955
1273
1592
1910
2228
2 or 3
65
881
1200
1400
1763
2057
2 or 3
70
819
1091
1364
1637
1910
2 or 3
75
764
1019
1273
1528
1783
2 or 3
80
716
955
1200
1400
1671
2 or 3
85
674
899
1123
1348
1573
2 or 3
90
637
849
1061
1273
1485
2 or 3
95
603
804
1005
1200
1400
2 or 3
100
573
764
955
1146
1337
2 or 3
110
520
694
868
1042
1200
2nd gear
120
477
637
796
955
1114
1 or 2
130
450
588
735
881
1028
1 or 2
140 409
546
682
819
955
1 or 2
150
382
520
637
764
891
1 or 2
160 358
477
597
716
836
1 or 2
170
337
450
562
674
786
1 or 2
180 318 424
520
637
743
1st gear
190
302 402
503
603
704
1st gear
200 286 382
477
573
668
1st gear
210
273 364
455
546
637
1st gear
220
260 347
450
520
608
1st gear
230
249 332 415
498
581
1st gear
240
239 318 398
477
557
1st gear
250
229 306 382
458
535
1st gear
260
220 294 367
450
520
1st gear
270
212 283 354 424
495
1st gear
280
205 273 341 409
477
1st gear
290
198 263 329 395
461
1st gear
300
191 255 318 382
450
1st gear
Bit capacifity ø
concrete
concrete
rock
[mm]
reinforced
8.0 Speed adjustment dependent on the cutting speed
The values set out in the table are theoretical values and may be used to provide a rough guide for gear
changing. Since a whole range of other parameters also plays a major role in adjusting the speed, we can-
not offer any guarantee if the tool is damaged when using the values in the table. Drilling work for which the
speeds are outside the range of the core drill (values printed in italics), should only be completed with ex-
treme care and by trained personnel.

13
9.0 Warranty
In keeping with our terms of sale, we offer a warranty for twelve months from the date of sale. This refers to
the free repair of material and workmanship defects, which were verifiably caused before the sale.
An original purchase document must always be submitted in case of a warranty claim. It has to contain the
full address of the dealer, the date of purchase and the type designation of the product. The operating in-
structions of the particular product and the safety instructions must have been followed.
Damages resulting from operational faults cannot be acknowledged as warranty cases.
The products of the manufacturer have been developed and produced for specific applications. No war-
ranty claim is accepted in case of non-compliance with the due employment according to the operating in-
structions, in case of the employment for other purposes than originally intended or the employment of in-
adequate accessories.
The periodical maintenance and cleaning of the products according to the directions of the operating in-
structions is absolutely necessary. The intervention of third persons (opening the machine) renders any
warranty claim void.
Maintenance and cleaning operations cannot be claimed on the basis of warranty.
Make sure only original spare parts and original accessories are used. They are available at the authorized
specialized product dealer. If non-original parts are used, consequential damages and increased hazard
cannot be ruled out. The producer is not liable for such damages. Disassembled or partially disassembled
hand saws and those repaired with non-original parts are excluded from the warranty.
Certain components, such as carbon brushes, ball bearings, switches, power-supply lines, gaskets, etc.,
are exposed to usage dependent or to normal wear. These wearing parts are not object of this warranty.
Wearing parts are marked on the spare parts lists.
10.0 General safety instructions
The general safety instructions can be found in the supplied safety instruction booklet.

14
11.0 Spare parts list
11.1 Stone drilling machine complete

15
Item Art. No. Description No.
1 201210 Stone drilling machine complete 1
2 201242 Motor complete 1
3 302088 Gear complete 1
4 800076 Locking ring 3
5 901358 Hexagon socket head cap screw 3
6 802980 Water connection complete 1 **
7 802981 Hose complete 1
8 800028 Sealing ring 2
9 800023 Ball cook complete 1
10 800020 Slot-in nipple 1
11 800040 O-ring 1
12 800027 Sealing ring 1
Wearing parts**

16
11.2 Motor complete

17
Item Art. No. Description No.
1 201242 Motor complete 1
2 200397 Motor casing 1
3 401525 Magnet casing 1
4 402164 Distance bush 2
5 801426 Brush bridge 1
6 801425 Carbon brush 2 **
7 900183 Spring washer 4
8 900407 Cheese-head screw 2
9 800076 Spring washer 6
10 901225 Allen bolt 2
11 900231 Washer 1
12 900181 Wave spring washer 1
13 900412 Flat head screw 1
14 300891 Switch box cover 1
15 801423 Switch controller 1
16 801221 Strain-relief clamp 1
17 900699 Cross recessed pan head tapping screw 2
18 801427 Cable grommet 1 **
19 801220 Interference-suppression capacitor 1
20 900337 Hexagon socket head cap screw 4
21 402167 Armature 1
22 900001 Grooved ball bearings 1 **
23 900483 Grooved ball bearings 1 **
24 801988 Sleeve 1
25 900708 Shaft sealing ring 1 **
26 800266 Ball bearing compensating disc 1
27 401099 Bearing cap complete 1
28 200549 Bearing cap 1
29 800910 Spirit level 1
30 900756 Hexagon socket head cap screw 4
31 801017 Information plate 1
Item Art. No. Description No.
32 201136 Intermediate cover 1
33 401666 Air-flow-plate 1
34 402065 Ring 1
35 900495 Grooved ball bearings 1 **
36 900170 Needle sleeve 1 **
37 800099 O ring 1 **
Wearing parts**

18
11.3 Gear complete

19
Item Art. No. Description No.
1 302088 Gear complete 1
2 201109 Gear casing 1
3 900020 Shaft sealing ring 1 **
4 900019 Shaft sealing ring 2 **
5 800001 Locking ring 1 **
6 900000 Grooved ball bearing 1 **
7 800559 Locking ring 1 **
8 301213 Drill spindle complete 1
9 800000 Locking ring 2 **
10 900013 Compression spring 1
11 900014 Ball 2
12 402062 Loose wheel complete 1
13 301953 Control wheel / Loose wheel 1
14 401105 Bearing sleeve 1 **
15 900560 Adjusting washer 1
16 800002 Locking ring 1 **
17 800483 Compensation slice 1
18 100723 Control grip 1
19 801367 O ring 1 **
20 401038 Sleeve 1
21 402036 Switch handle complete 1
22 801755 Slotted cheese head screws 1
23 900764 Parallel key 1
24 302085 Control connector 1
25 900547 Parallel key 1
26 301954 Control wheel 2 1
27 302135 Control wheel 3 1
28 802813 Locking ring 1 **
29 901319 Grooved ball bearing 1 **
30 302134 Reduction shaft 1
31 400135 Brake disc 2 **
32 302089 Reduction wheel complete 1
33 301947 Reduction wheel 1
34 401041 Bearing sleeve 1 **
35 400137 Compression washer 1
36 900018 Disc spring 2
37 900008 Hexagonal nut 1
38 800027 Sealing ring 2 **
39 800026 Screw plug 2
40 900568 Parallel pin 1
41 801019 Gearbox oil 0,3 l 1 **
Wearing parts**

20
11.4 Connection cables and accessories