DRESSTA TD-15H User manual

OMTD15H00/1E
OPERATOR’S MANUAL
TD-15H
TD-15HTD-15H
TD-15H
SERIAL NUMBERS
32501 AND UP
DRESSTA
DRESSTADRESSTA
DRESSTA
Co. Ltd.
Co. Ltd.Co. Ltd.
Co. Ltd.
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DRESSTA TD-15H
CONTENTS
1. INTRODUCTION
2. SAFETY PRECAUTIONS
3. MACHINE TRANSPORT AND STORAGE
4. OPERATING
5. MAINTENANCE
6. SPECIFICATIONS
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DRESSTA TD-15H
FOREWORD
Welcome to the growing group of value-conscious people who operate
DRESSTA machines.
This manual covers the instructions for safe operation, lubrications, adjustments and maintenance
for normal daily care. These instructions are divided into six sections to simplify your reference to
the information most important to you. Refer to the contents page at the beginning of the section
for a complete list of the subjects covered except for Section 2, which should be read entirely.
This manual has been prepared to help you operate and maintain your machine with utmost
efficiency and safety. Read this manual thoroughly and learn your machine before you attempt to
operate it.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve
the right to make changes or add improvements at any time without incurring any obligation to
install such changes on products sold previously.
Due to this continuous program of research and development, periodic revisions may be made to
this publication. It is recommended that customers contact their distributor for information on the
latest revision.
We hope you enjoy operating Dressta machines.
DRESSTA Co. Ltd.
THIS MATERIAL IS PROPRIETARY TO DRESSTA Co. Ltd. AND IS NOT TO BE REPRODUCED,
USED, OR DISCLOSED EXCEPT IN ACCORDANCE WITH WRITTEN AUTHORIZATION FROM
DRESSTA Co. Ltd.
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DRESSTA TD-15H
SECTION INDEX
SECTION 1 - INTRODUCTION
This section discusses the use of this manual and the serial number locations.
SECTION 2 - SAFETY PRECAUTIONS
This section lists safety rules concerning personal safety. Read this section carefully! Maintain this
manual and review it frequently for continuing safe operation and instructing new operators.
SECTION 3 - MACHINE TRANSPORT AND STORAGE
This section discusses how to ship or store this machine.
SECTION 4 - OPERATING
The front portion of this section provides you with instructions for trouble free operation
of a machine, machine precautions and a universal symbol chart, text and illustrations for
instruments and controls. The instrument and controls area is designed to tell you „where it is,
what it does and how to use it". Read this area carefully. The remaining portion of this section
outlines and illustrates the step-by-step procedures for starting, operating and stopping the
machine and discusses a few operating suggestions and techniques and simple ideas to help
ease the work and lengthen the useful life of your machine.
SECTION 5 - MAINTENANCE
The beginning of this section outlines a complete scheduled maintenance program, which helps to
reduce down-time and expense, and increase the profit and work from your machine. Read and
use this area. Following the maintenance program are the lubrication recommendations and
requirements for the machine. The remainder of the section is devoted to clearly explaining the
"how to" of the many maintenance and adjustment procedures listed in the maintenance program.
The explanations are prepared in an easy style to help you "do it yourself" and get it right.
SECTION 6 - SPECIFICATIONS
This section covers, general dimensions and weights, refill capacities, technical parameters,
the standard and special torque values, maintenance tools and the diagrams.
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DRESSTA TD-15H
SECTION CONTENTS
PAGE
1. INTRODUCTION
1.1. Introduction ........................................................................................................................ 3
1.2. Serial Numbers .................................................................................................................. 4
2. SAFETY PRECAUTIONS
2.1. General .............................................................................................................................. 3
2.2. Before Starting the Engine ................................................................................................. 5
2.3. Operation ........................................................................................................................... 6
2.4. Maintenance ...................................................................................................................... 8
2.5. Shutdown ......................................................................................................................... 11
2.6. Safety Product Graphic Location ...................................................................................... 12
3. MACHINE TRANSPORT AND STORAGE
3.1. Machine Transport ............................................................................................................ 3
3.2. Lifting Machine on Slings ................................................................................................... 4
3.3. Moving a Disabled Machine ............................................................................................... 5
3.4. Machine Storage ................................................................................................................ 7
4. OPERATING
4.1.Machine Precautions........................................................................................................... 3
4.2.Universal Symbols for Instruments and Controls ................................................................ 4
4.3.Instrument Panel ................................................................................................................ 5
4.4.Cab Switches ..................................................................................................................... 9
4.5. Control and Adjustment ....................................................................................................10
4.6.Starting the Engine .......................................................................................................... 17
4.7.Stopping the Engine ......................................................................................................... 20
4.8.Driving the Machine ......................................................................................................... 21
4.9.Shifting the Transmission ................................................................................................. 22
4.10.Converter Overheating ..................................................................................................... 23
4.11. Steering the Machine ....................................................................................................... 23
4.12. Locking Both Tracks ....................................................................................................... 24
4.13.Downgrade Operation ...................................................................................................... 24
4.14.Operating Over an Obstruction ........................................................................................ 24
4.15.Stopping the Machine ...................................................................................................... 24
4.16.Parking the Machine ........................................................................................................ 25
4.17.Operating Mounted Equipment ........................................................................................ 25
4.18.Operating Techniques ...................................................................................................... 33
4.19.Economical Operation of the Machine ............................................................................. 40
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DRESSTA TD-15H
5. MAINTENANCE
5.1.Service Precautions ........................................................................................................... 3
5.2.Scheduled Maintenance Guide .......................................................................................... 4
5.3.Maintenance and Service Chart ......................................................................................... 7
5.4.Lubrication ....................................................................................................................... 10
5.5.Seasonal Preparation ....................................................................................................... 12
5.6.Air Cleaning System ........................................................................................................ 14
5.7.Belts ................................................................................................................................. 17
5.8.Cooling System ................................................................................................................ 19
5.9.Fan and Fan Hub ............................................................................................................. 24
5.10.Electrical System ............................................................................................................. 24
5.11.Engine ............................................................................................................................. 27
5.12.Fuel System ..................................................................................................................... 33
5.13.Hydraulic System ............................................................................................................. 37
5.14.Lubricating Fittings ........................................................................................................... 41
5.15.Mounted Equipment ......................................................................................................... 43
5.16.Safety Belt ....................................................................................................................... 49
5.17.Final Drives ...................................................................................................................... 49
5.18.Transmission System ....................................................................................................... 50
5.19.Undercarriage .................................................................................................................. 55
5.20.Adjusting the Hand and Foot Controls ............................................................................. 61
5.21.Cab and ROPS................................................................................................................. 62
6. SPECIFICATIONS
6.1. Application ......................................................................................................................... 3
6.2. Technical Description ......................................................................................................... 3
6.3. Specifications...................................................................................................................... 5
6.4. Special Torque Values ....................................................................................................... 8
6.5. Torque Values for Standard Metric Fasteners .................................................................. 10
6.6. Torque Values for Standard English Fasteners ................................................................ 11
6.7. Torque Values for Split Flange Connections .................................................................... 12
6.8. Torque Values for Hydraulic Tubes and Fittings .............................................................. 12
6.9. Torque Values for Hose Clamps ...................................................................................... 13
6.10. Torque Values for Air Conditioning Tubes and Fittings .................................................... 13
6.11. Torque Values for Air Conditioning O-Ring Connections ................................................. 13
6.12. List of Service Tools ........................................................................................................ 14
6.13. Drive Train Schematic ..................................................................................................... 15
6.14. Equipment Hydraulic System Diagram ............................................................................. 17
6.15. Transmission Hydraulic System Diagram ..........................................................................18
6.16. Wiring Schematic ............................................................................................................. 20
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SECTION 1
INTRODUCTION
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INTRODUCTION SECTION 1
DRESSTA TD-15H
SECTION CONTENTS
PAGE
1.1. Introduction ........................................................................................................................ 3
1.2. Serial Numbers .................................................................................................................. 4
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