Still LTX20 User manual

Original instructions
LTX20, LTX-T04
Tractor
0611 0612
11938011500 EN - 05/2015

Table of contents
g
1 Foreword
Your industrial truck ................................................... 2
General ............................................................ 2
Legal requirements for placing on the market ................................ 3
Information about documentation ......................................... 4
Documentationscope ................................................. 4
Date of edition and latest update of this manual ............................... 6
Copyrightandtrademarkrights ........................................... 6
Explanation of symbols used ............................................ 7
Explanation of the cross-references ....................................... 7
Definitionofdirections ................................................. 8
Illustrations ......................................................... 8
Environmental considerations ........................................... 9
Packaging .......................................................... 9
Disposal of components andbatteries ...................................... 9
2 Introduction
Technical Description ................................................. 12
Use of the truck ..................................................... 13
Intended use of the trucks .............................................. 13
Proper usage ....................................................... 13
Unauthorised use .................................................... 14
Placeofuse ........................................................ 14
Residual risks ...................................................... 15
Residual dangers, residual risks ......................................... 15
Stability ........................................................... 15
Specialrisksassociatedwithusingthetruckandattachments ................... 16
3Safety
Definition of terms used for responsible persons ............................. 18
Operating company .................................................. 18
Specialist .......................................................... 18
Expert ............................................................ 19
Driver ............................................................ 19
Basic principles for safe operation ....................................... 21
Insurance cover on company premises .................................... 21
Warning regardingnon-originalparts ..................................... 21
Modificationsandrefitting .............................................. 21
Medicalequipment .................................................. 22
11938011500 [EN] I

Table of contents
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Safety tests ........................................................ 23
Regularsafetyinspectionofthetruck ..................................... 23
Electricalinsulationtest ............................................... 23
Safety regulations for handling consumables ............................... 24
Permissibleconsumables ............................................. 24
Oils .............................................................. 25
Hydraulicfluid ...................................................... 26
Batteryacid ........................................................ 27
Disposalofconsumables .............................................. 28
Emissions ......................................................... 28
Safety devices ...................................................... 30
Damage, defects and misuse ofsafetydevices .............................. 30
II 11938011500 [EN]

Table of contents
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Battery connection cables ............................................. 30
4Overviews
General view ....................................................... 32
Labels ............................................................ 33
Identification plate ................................................... 34
Operating devices 1193 ............................................... 36
Display unit ........................................................ 36
5Use
Commissioning ..................................................... 40
Before driving ...................................................... 40
Designation ........................................................ 42
Checks before initial use .............................................. 44
Daily checks before use ............................................... 44
Checking the working environment ....................................... 45
Operating instructions ................................................ 45
Commissioning ..................................................... 46
Emergency stop switch ............................................... 47
Determining the drive direction .......................................... 47
Forward/reverse travel ................................................ 48
Steering unit ....................................................... 48
Stand-on/seated driving operation ....................................... 49
Drivingonaslope ................................................... 52
Brake, horn and lighting ............................................... 54
Coupling .......................................................... 55
Coupling the trailer ................................................... 55
Driving the truck with cargo ............................................. 58
6 Maintenance
General maintenance information ........................................ 62
General ........................................................... 62
Staff training and qualifications for maintenance and repairs . . . ................. 62
Battery maintenance personnel ......................................... 62
11938011500 [EN] III

Table of contents
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Servicesnotrequiringspecialqualifications ................................ 63
Orderingsparepartsandwearparts ...................................... 63
Recommended lubricants . . . .......................................... 64
Technicalinspectionandmaintenancecharacteristics ......................... 64
Safety regulations for maintenance ....................................... 65
Safety measures for maintenance and repair ............................... 65
Workontheelectricalequipment ........................................ 65
Safetydevices ...................................................... 65
Settings ........................................................... 65
Daily checks before starting work ........................................ 66
Checkingthetraveldirectioncontrolfunction ................................ 66
Checkingthebrakes ................................................. 66
Testingthesteeringunit ............................................... 68
Testingsafetydevices ................................................ 68
Checking the battery chargingstatus ..................................... 69
Opening the battery hood .............................................. 70
Plugging in/unplugging the battery connector ............................... 71
Checking the condition ofcables,terminalsandbatteryconnector ................ 72
Removing/replacingthebattery ......................................... 72
Maintenance plan as required ........................................... 76
Cleaning . ......................................................... 76
Accessingtheelectricalcompartment ..................................... 77
Checking the seat condition . . .......................................... 78
Steering tiller:checkcondition ........................................... 78
Checkfuses ........................................................ 79
Inspection and maintenance overview .................................... 79
1000 hour service plan ................................................ 79
10000hourserviceplan ............................................... 80
Tractor motor ....................................................... 82
Traction motor:Cleaning the motor housing ................................. 82
Gearbox .......................................................... 83
Servicingthereducer ................................................. 83
Steering/braking/wheels .............................................. 83
Steering/wheels/brakes ............................................... 83
Checkingthebrakeairgap ............................................. 85
Battery ........................................................... 85
Checkingtheon-boardcharger .......................................... 85
Batterymaintenance ................................................. 86
Removing/replacingthebattery ......................................... 88
IV 11938011500 [EN]

Table of contents
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7 Technical data
Datasheet ......................................................... 94
11938011500 [EN] V

1
Foreword

1Foreword
Your industrial truck
Your industrial truck
General
The truck described in these operating instruc-
tions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regula-
tions for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
Thetruckshavebeenfittedw
ith state-of-the-
art technology. All that remains is to handle
the truck safely and maintain its functionality.
These operating instructions provide the
necessary information to do this. Read and
observe the information provided before
commissioning the truck. This will prevent
accidents and ensure that the warranty
remains valid.
21
1938011500 [EN]