Yanmar SA Series User manual

SA Series
SUB-COMPACT TRACTOR/COMPACT TRACTOR
OPERATION MANUAL
OPERATION MANUAL
SUB-COMPACT TRACTOR
COMPACT TRACTOR
( Tractor Serial Number 400001 - )
SA Series
SA221
SA324
SA424
0A041-EN0072 (Ver. 1.0)
Jul. 2018 (YTSK)
PRINTED IN U.S.A.
YANMAR AGRIBUSINESS CO., LTD.
https://www.yanmar.com

IMPORTANT
Pursuant to California Public Resources
Code Section 4442.6
WARNING - Operation of This Equipment
May Create Sparks That Can Start Fires
Around Dry Vegetation. A Spark Arrestor
May be Required. The Operator Should
Contact Local Fire Agencies For Laws or
Regulations Relating to Fire Prevention
Requirements.
1A8250-65390
NOTE
The following decal is applicable only for
SA221/SA324/SA424. 1A8250-65390
IMPORTANT
Pursuant to California Public Resources
Code Section 4442.6
WARNING - Operation of This Equipment
May Create Sparks That Can Start
Fires Around Dry Vegetation. A Spark
Arrestor May be Required. The Operator
Should Contact Local Fire Agencies
For Laws or Regulations Relating to
Fire Prevention Requirements.
SA221/SA324/SA424
OPERATION MANUAL
Copyright © 2018 YANMAR AGRIBUSINESS CO., LTD. All Rights Reserved.
This manual may not be reproduced or copied in whole or in part, without the written consent of
YANMAR AGRIBUSINESS CO., LTD.
■Yanmar America Corporation
101 International Parkway
Adairsville, GA 30103
Operator's Record
Dealer/Seller Phone Number
Dealer/Seller Address
Dealer/Seller Name
Owner's Phone Number
Owner's Address
Owner's Name
YANMAR AGRIBUSINESS CO., LTD.
https://www.yanmar.com

1SA221/324/424 Operation Manual
INTRODUCTION
Thank you for purchasing Yanmar tractor product that has been designed and
manufactured based on the Yanmar state-of-the-art technology and rich
expertise in developing and manufacturing products.
Handle the tractor correctly by following the instructions in the Operation Manual
so that the tractor will provide long years of reliable and predictable service.
The Operation Manual constitutes an indispensable part of the Yanmar tractor
product. Always keep the Operation Manual readily accessible.
Carefully study the Operation Manual to get familiar with the instructions and
informations contained in the Operation Manual. The instructions and
informations are helpful in using the tractor correctly and safely, avoiding
personal injury and other accidents during operation and servicing of the tractor.
When using any implement together with the tractor, also carefully study the
Operation Manual of the implement so that the operator can use the
implement safely, correctly and efficiently.
The Operation Manual is organized with sections arranged in a particular order
so that the operator can better understand the safety messages and the controls
on the tractor to help the operator operate the tractor correctly and safely. The
Operation Manual will also help the operator answer questions about operation
and servicing.
The tractor shown in the Operation Manual may somewhat differ from the actual
tractor. The Operation Manual will still assist the operator in understanding the
instructions associated with the tractor. Before delivery of the tractor, your
Yanmar Tractor dealer has performed a pre-delivery check to ensure that the
tractor can long remain problem free.
All information, descriptions, specifications, drawings, illustrations, and
pictures in this manual are based on the latest information available at the
time this manual was published. Yanmar reserves the right to make
changes at any time without prior notice.
© 2018 YANMAR AGRIBUSINESS CO., LTD.
Yanmar licenses the usage rights of this manual in North America to
Yanmar America Corporation.
© 2018
Welcome to the World of Yanmar Tractor
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SA221/324/424 Operation Manual
PICTOGRAPHS
To help assist the operator in operating the tractor, various easy-to-understand pictographs have been
developed and are used throughout this manual. They are listed below together with their meanings.
Safety alert symbol
<Instrument panel>
Turn signal
Fuel level
Revolutions Per Minute (rpm)
Engine coolant warning light
Engine speed
Hour meter
Engine oil pressure
Alternator/battery charging light
<Starter key switch>
Engine start
Engine run
Engine shut-off
Preheating
<Lights>
Turn signal
Headlight
Headlight low
<Lights>
Hazard warning light
<Levers and knobs>
Power Take Off (PTO) OFF position
Power Take Off (PTO) ON position
Slow
Fast
Position for moving the Mid- and Rear
Power Take Off (PTO) at the same time
Position for moving only the Rear
Power Take Off (PTO)
Position control raised position
Position control lowered position
Hydraulic flow control/stop
Lock/unlock
4-wheel drive on
2-wheel drive on
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TABLE OF CONTENTS
SA221/324/424 Operation Manual
1. About the Operation Manual ................................................................................................... 1-1
2. Safety Alert Symbols ............................................................................................................... 1-2
3. Precautions Before Operating the Tractor............................................................................... 1-3
4. Safe Practices for Operating the Tractor................................................................................. 1-4
5. Operate the Tractor on Slopes................................................................................................ 1-6
6. Travel on a Road..................................................................................................................... 1-7
7. Safe Practices for Parking the Tractor .................................................................................... 1-7
8. Operate the Power Take Off (PTO)......................................................................................... 1-7
9. Use the 3-Point Hitch .............................................................................................................. 1-8
10.Roll-Over Protective Structure (ROPS) Precautions............................................................... 1-8
11.Safe Practices for Servicing the Tractor.................................................................................. 1-9
12.Replace the Rubber Product/s, such as Hydraulic Hose, Fuel Hoses, Power Steering Hoses,
Radiator Hoses and Air Intake Hose for Every 2 Years......................................................... 1-11
13.Use a Spark Arrestor............................................................................................................. 1-11
14.Understand the Tractor Safety Decals .................................................................................. 1-12
Safety Alert Symbols ...........................................................................................................................................1-12
Care of Safety Decals..........................................................................................................................................1-12
EMISSION SYSTEM WARRANTY........................................................................................................................2-3
1. Specifications Table ................................................................................................................ 3-1
2. Traveling Speeds (Reference) ................................................................................................ 3-2
1. Overview ................................................................................................................................. 5-1
2. Operator Station Controls........................................................................................................ 5-2
Function of Components .......................................................................................................................................5-3
3. Instrument Panel, Switches and Hand Controls.................................................................... 5-12
1. Pre-Operation Check............................................................................................................... 6-1
2. Precautions before Operation ................................................................................................. 6-1
3. Routine Check......................................................................................................................... 6-1
4. Prevent Damage to Plastic Surfaces and Painted Surfaces ................................................... 6-1
1. Start the Engine....................................................................................................................... 7-1
2. Shut Off the Engine................................................................................................................. 7-7
3. Restart a Stalled Engine.......................................................................................................... 7-8
1. SAFETY PRECAUTIONS ................................................................................... 1-1
2. SERVICE THE TRACTOR .................................................................................. 2-1
3. SPECIFICATIONS............................................................................................... 3-1
4. IMPLEMENT CAPACITIES................................................................................. 4-1
5. NAMES AND FUNCTIONS OF COMPONENTS ................................................ 5-1
6. PRE-OPERATION CHECK ................................................................................. 6-1
7. OPERATE THE ENGINE .................................................................................... 7-1
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SA221/324/424 Operation Manual
TABLE OF CONTENTS
1. Operate a New Tractor............................................................................................................ 8-2
Change the lubricating oil for the new tractor ........................................................................................................8-2
2. Raise and Lower the Roll-Over Protective Structure (ROPS) ................................................. 8-2
Lower (folded "down") the Roll-Over Protective Structure (ROPS) .......................................................................8-3
Raise (unfolded "up") the Roll-Over Protective Structure (ROPS) ........................................................................8-3
3. Operate the Tractor................................................................................................................. 8-4
Range Shift Lever (SA324/424).............................................................................................................................8-5
2WD/4WD Lever....................................................................................................................................................8-6
Tips on the 4-Wheel Drive .....................................................................................................................................8-6
Throttle Control Lever............................................................................................................................................8-6
3-Point Hitch Control Lever ...................................................................................................................................8-6
Implement Control Lever Lock...............................................................................................................................8-7
4. Stop the Tractor....................................................................................................................... 8-8
Stop Procedure......................................................................................................................................................8-8
Stop in an Emergency ...........................................................................................................................................8-9
5. Check While Driving ................................................................................................................ 8-9
Shut down the engine immediately when any of the following occurs...................................................................8-9
Fuel gauge...........................................................................................................................................................8-10
Coolant temperature warning light.......................................................................................................................8-10
Hour Meter...........................................................................................................................................................8-11
6. Use the Brake........................................................................................................................ 8-11
Engage the Parking Brake...................................................................................................................................8-11
Disengage the Parking Brake..............................................................................................................................8-12
7. Practices for Safe Operation ................................................................................................. 8-12
Push or Tow the Tractor (SA221)........................................................................................................................8-13
Push or Tow the Tractor (SA324/424) .................................................................................................................8-14
Allowable Loads When Towing with the Tractor..................................................................................................8-15
Uphill and Downhill Slopes ..................................................................................................................................8-18
Steep Downhill Slope ..........................................................................................................................................8-18
1. Operate the Power Take Off (PTO) System............................................................................ 9-1
Rear Power Take Off (PTO) ..................................................................................................................................9-2
Mid-Power Take Off (PTO)....................................................................................................................................9-2
Engage Power Take Off (PTO) (with the operator on the operator seat) ..............................................................9-2
Disengage Power Take Off (PTO) (with the operator on the operator seat) .........................................................9-4
2. Install an Implement to Power Take Off (PTO) Driveline ........................................................ 9-4
3. Use the Power Take Off (PTO) Safely .................................................................................... 9-5
4. Operate the Power Take Off (PTO) while the Tractor is Traveling in the Reverse Direction
(Reverse Override Function) ................................................................................................... 9-5
1. 3-Point Hitch.......................................................................................................................... 10-1
Use the 3-Point Hitch Control Lever ....................................................................................................................10-2
Use the Position Stop Knob.................................................................................................................................10-2
Hydraulic Flow Control/Stop Knob.......................................................................................................................10-3
Use the Lower Links (and Top Link as Needed) .................................................................................................10-4
Level the Implement Front to Rear ......................................................................................................................10-4
Level the Implement Side to Side........................................................................................................................10-5
Adjust the Check Chain .......................................................................................................................................10-6
Install 3-point hitch onto the tractor with backhoe mount bracket (Option)..........................................................10-6
3-Point Hitch Kit Contents ...................................................................................................................................10-8
8. OPERATE THE TRACTOR................................................................................. 8-1
9. POWER TAKE OFF (PTO) SYSTEM.................................................................. 9-1
10.3-POINT HITCH AND DRAWBAR.................................................................... 10-1
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TABLE OF CONTENTS
SA221/324/424 Operation Manual
2. Adjust Lift Capacity and Height (SA324/424)........................................................................ 10-8
Hitch Hole (SA221)..............................................................................................................................................10-9
3. Drawbar (SA324/424)............................................................................................................ 10-9
Maximum Drawbar Loads..................................................................................................................................10-10
Deploy/Stow the Drawbar..................................................................................................................................10-10
Remove Drawbar...............................................................................................................................................10-11
4. Use the Safety Chain .......................................................................................................... 10-11
1. 3-Point Hitch Control System ................................................................................................ 11-1
Use the 3-Point Hitch Control Lever ....................................................................................................................11-1
Use the Position Stop Knob.................................................................................................................................11-2
Hydraulic Flow Control/Stop Knob.......................................................................................................................11-2
2. Operate the Implement Control Valve................................................................................... 11-3
Implement Control Lever .....................................................................................................................................11-3
Implement Control Lever Lock.............................................................................................................................11-4
Connect the Implement Hydraulic Hoses ............................................................................................................11-5
1. Tires ...................................................................................................................................... 12-1
2. Adjust the Wheels ................................................................................................................. 12-2
Check the Wheel Bolt Tightening Torque ............................................................................................................12-2
Select the Front Tire Rolling Direction .................................................................................................................12-3
3. Remove/Install the Wheels.................................................................................................... 12-7
4. Weights (Option) ................................................................................................................... 12-7
Select the Appropriate Amount of Front Weight ..................................................................................................12-8
Front Weights (option) .........................................................................................................................................12-8
Select the Appropriate Amount of Rear Weight...................................................................................................12-9
Use the Optional Rear Ballast .............................................................................................................................12-9
Use Liquid Weight for the Tires .........................................................................................................................12-10
1. Maintenance Check List ........................................................................................................ 13-1
2. Diesel Fuel Specifications ..................................................................................................... 13-3
3. Lubricants.............................................................................................................................. 13-4
4. Replacement Parts................................................................................................................ 13-5
Technical Document............................................................................................................................................13-5
Parts ....................................................................................................................................................................13-5
■Service the Tractor ................................................................................................................ 14-1
■Warranty and Repair of the Engine....................................................................................... 14-1
1. Open/Close the Hood............................................................................................................ 14-2
Open the Hood ....................................................................................................................................................14-2
Close the Hood....................................................................................................................................................14-3
2. Daily Checks ......................................................................................................................... 14-3
Check and Refill the Fuel Tank ...........................................................................................................................14-3
Check the Engine Oil Level .................................................................................................................................14-4
Inspect the Transmission Hydraulic Oil Level......................................................................................................14-5
Clean the Radiator Hoses and Clamps ...............................................................................................................14-6
Clean the Radiator Cooling Screen .....................................................................................................................14-6
Clean the Radiator Cooling Fins..........................................................................................................................14-7
11.HYDRAULIC SYSTEM...................................................................................... 11-1
12.TIRES, WHEELS AND WEIGHTS .................................................................... 12-1
13.MAINTENANCE ................................................................................................ 13-1
14.PERIODIC SERVICE ........................................................................................ 14-1
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SA221/324/424 Operation Manual
TABLE OF CONTENTS
Clean the Front Grille Screen ..............................................................................................................................14-8
Check the Cooling System ..................................................................................................................................14-8
Check the Fuel Line.............................................................................................................................................14-9
Inspection Procedure for the Safety System .....................................................................................................14-10
Check the Retractable Seatbelt .........................................................................................................................14-12
Check the Roll-Over Protective Structure (ROPS) ............................................................................................14-12
Check the Wheel Bolt Tightening Torque ..........................................................................................................14-12
Check the Tire Air Pressure ..............................................................................................................................14-12
Check the Power Steering Line .........................................................................................................................14-13
Check the brake ................................................................................................................................................14-13
Check and Clean the Electrical System ............................................................................................................14-14
Check the Hydraulic Hoses ...............................................................................................................................14-14
3. Check and Replace as Necessary ...................................................................................... 14-14
Inspect the Alternator/fan Belt ...........................................................................................................................14-14
Check and Replace the Battery.........................................................................................................................14-14
Check the Fuses................................................................................................................................................14-14
Check the Light Bulbs........................................................................................................................................14-14
Check and Drain the Fuel/Water Separator ......................................................................................................14-15
4. First 50 Hours...................................................................................................................... 14-15
Change the Engine Oil ......................................................................................................................................14-15
Replace the Engine Oil Filter.............................................................................................................................14-15
Change the Transmission Hydraulic Oil ............................................................................................................14-15
Replace the Transmission Hydraulic Oil Filter and HST Hydraulic Oil Filter .....................................................14-15
5. Every 50 Hours.................................................................................................................... 14-15
Check the Front Axle Gear Oil Level .................................................................................................................14-15
Check the Fuel/Water Separator .......................................................................................................................14-16
Service the Alternator/Fan Belt..........................................................................................................................14-17
Grease Fittings ..................................................................................................................................................14-18
6. Every 100 Hours.................................................................................................................. 14-20
Clean the Fuel/Water Separator and Replace the Fuel Filter............................................................................14-20
Service the Air Cleaner Element .......................................................................................................................14-21
7. Every 200 Hours.................................................................................................................. 14-22
Engine Oil ..........................................................................................................................................................14-22
Change the Engine Oil and Replace Engine Oil Filter.......................................................................................14-22
Check the Air Intake Hoses and Hose Clamps .................................................................................................14-24
8. Every 300 Hours.................................................................................................................. 14-24
Transmission Hydraulic Oil................................................................................................................................14-24
Change the Transmission Hydraulic Oil, Replace the Transmission Hydraulic Oil Filter and
HST Hydraulic Oil Filter .....................................................................................................................................14-24
9. Every 500 Hours.................................................................................................................. 14-26
Adjust the Brake ................................................................................................................................................14-26
Change the Front Axle Gear Oil ........................................................................................................................14-26
Replace the Fuel Filter ......................................................................................................................................14-27
10.Every 1000 Hours................................................................................................................ 14-29
Service the Cooling System ..............................................................................................................................14-29
Recommended Engine Coolant.........................................................................................................................14-31
11.Every 1 Year........................................................................................................................ 14-31
Replace the Air Cleaner Element ......................................................................................................................14-31
12.Every 2 Years or 2000 Hours .............................................................................................. 14-31
Replace the Thermostat ....................................................................................................................................14-31
13.General Maintenance .......................................................................................................... 14-31
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7
TABLE OF CONTENTS
SA221/324/424 Operation Manual
1. Battery ................................................................................................................................... 15-1
Service the Battery Safely ...................................................................................................................................15-1
Inspect the Battery...............................................................................................................................................15-2
Remove and Install the Battery ...........................................................................................................................15-2
Clean the Battery and Terminals .........................................................................................................................15-3
Use a Booster Battery .........................................................................................................................................15-3
2. Fuses..................................................................................................................................... 15-4
Replace the Accessory Fuses .............................................................................................................................15-4
Check the Alternator Fuse and the Main Fuse ....................................................................................................15-4
3. Bulb ....................................................................................................................................... 15-5
Replace the Headlights Bulb ...............................................................................................................................15-5
Replace the Work Lights Bulb (Option) ...............................................................................................................15-6
Replace the Tail Lights Bulb................................................................................................................................15-6
Replace the Turn Signal/Hazard Lights Bulb.......................................................................................................15-7
4. Headlights ............................................................................................................................. 15-8
Adjust the Headlights...........................................................................................................................................15-8
1. Safe Practices for Storage .................................................................................................... 16-1
Fuel......................................................................................................................................................................16-1
Engine .................................................................................................................................................................16-2
2. Prepare the Stored Tractor for Operation.............................................................................. 16-2
1. How to Use the Troubleshooting Table................................................................................. 17-1
15.SERVICE THE ELECTRICAL SYSTEM ........................................................... 15-1
16.STORE THE TRACTOR ................................................................................... 16-1
17.TROUBLESHOOTING ...................................................................................... 17-1
18.SA221/324/424 Attachment List ..................................................................... 18-1
19.INDEX................................................................................................................ 19-1
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1-1
1. SAFETY PRECAUTIONS
SA221/324/424 Operation Manual
1. SAFETY PRECAUTIONS
The Operation Manual presents messages that help
the operator remain aware of potential hazards and
possible tractor damage in operating and servicing
the tractor. Carefully study all of the information in
the Operation Manual so that the operator can avoid
personal injury or property damage.
1. About the Operation Manual
NOTE
●Unless otherwise stated, the expressions right
hand side, left hand side, front side and rear side,
used throughout the Operation Manual are
relative to the operator’s position.
LEFT
REAR
RIGHT
FRONT
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1-2
1. SAFETY PRECAUTIONS
SA221/324/424 Operation Manual
Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
Indicates a situation which can cause damage to the
tractor, personal property and/or the environment or
cause the equipment to operate improperly.
IMPORTANT: Means that implement or
property damage could occur if instructions are
ignored.
NOTE: Provides useful information.
2. Safety Alert Symbols
The safety alert symbol appears with
most safety statements. The safety
alert symbol means attention, become
alert, the operator’s safety is involved!
Please read and strictly observe the
message that follows the safety alert
symbol.
! DANGER
! WARNING
! WARNING
! CAUTION
NOTICE
WARNING: READ AND FOLLOW ALL INSTRUCTIONS IN THE OPERATION MANUAL
BEFORE ATTEMPTING TO OPERATE THE TRACTOR. FAILURE TO COMPLY WITH THE
INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
WARNING: The engine exhaust, some of its constituents and certain tractor components contain
or emit chemicals known to the State of California to cause cancer, birth defects or other
reproductive harm.
DANGER: The tractor is built to be operated according to the rules for safe operation in the
Operation Manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. To help prevent accidents, read and take the following
precautions before operating the tractor. Failure to observe the following safety instructions could
result in serious injury or death.
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1-3
1. SAFETY PRECAUTIONS
SA221/324/424 Operation Manual
1. Understand the performance and limitations of
the tractor. Carefully study the Operation Manual
and learn the instructions in the Operation
Manual before operating or servicing the tractor.
Keep the Operation Manual in an easily
accessible place.
2. Strictly follow the statements given in the safety
decals attached to the tractor.
3. Do not operate the tractor without the Roll-Over
Protective Structure (ROPS).
Keep the retractable seatbelt fastened while
operating the tractor with the Roll-Over Protective
Structure (ROPS). The preceding practice will
reduce the possibility of injury or death in the
event of roll over accident.
If the Roll-Over Protective Structure (ROPS) has
been removed for any reason, ensure to install all
the associated parts before operating the tractor.
Do not alter the Roll-Over Protective Structure
(ROPS). The altered Roll-Over Protective
Structure (ROPS) may fail to provide the
designed protection. Replace the damaged Roll-
Over Protective Structure (ROPS) immediately.
Contact YOUR LOCAL YANMAR TRACTOR
DEALER for technical assistance.
The Roll-Over Protective Structure (ROPS) may
be temporarily folded when absolutely necessary
for areas with height limitations. Do not wear the
retractable seatbelt when the Roll Over
Protective Structure (ROPS) is in the folded
position. For operator safety, always keep the
Roll-Over Protective Structure (ROPS) installed
in the tractor.
NEVER alter or repair the Roll-Over Protective
Structure (ROPS). Welding, bending, drilling,
grinding or cutting may weaken the Roll-Over
Protective Structure (ROPS). Contact YOUR
LOCAL YANMAR TRACTOR DEALER for
technical assistance. The seat is included in the
safety zone by ROPS. When replacing the seat,
use Yanmar genuine parts.
4. Use the retractable seatbelt while operating the
tractor with the Roll-Over Protective Structure
(ROPS) in the upright position in the tractor.
Check the retractable seatbelt for any damage.
Replace the damaged retractable seatbelt
immediately. Contact YOUR LOCAL YANMAR
TRACTOR DEALER for technical assistance. Do
not modify, disassemble or attempt to repair the
seat belt.
5. Check overhead clearance carefully before
driving under power lines, wires, bridges or low
hanging tree branches, before entering or leaving
buildings, or in any other situation where the
operator and/or Roll-Over Protective Structure
(ROPS) may be struck, which could result in
serious injury.
6. Make sure that the usual operator and any other
person who will operate the tractor studies the
Operation Manual before operation. Know the
controls and how to stop the tractor quickly.
7. Make sure that any person or obstacle is not
under or around the tractor before and during
operation. Make sure to maintain sufficient
overhead clearance above the tractor.
8. Do not operate the tractor and/or implement
installed on the tractor while under the influence
of alcohol, drugs, medicine or controlled
substance/s or when not fit to operate the tractor.
9. During operation and when performing service
work:
• Wear close-fitting clothing.
• Do not wear loose-fitting clothes, jewelry, baggy
or torn clothing.
• When any of the preceding items is caught by a
moving part of the tractor, an accident can
happen.
• Do not wear cut-off pants or shorts which do not
provide protection against flying debris.
• Do not under any circumstances operate the
tractor with bare feet.
• Do not wear sandals or sneakers.
3. Precautions Before Operating the Tractor
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1-4
1. SAFETY PRECAUTIONS
SA221/324/424 Operation Manual
• Wear additional protection including non-slip
safety boots or shoes, protective goggles and
gloves, etc., as appropriate or required by
applicable local laws and regulations.
• Wear ear protection in a noisy environment to
prevent hearing damage and to reduce operator
fatigue.
10. Avoid allowing passenger/s on any portion of the
tractor.
11. Always remain seated in the operator seat while
operating the tractor.
12. Make sure that the brakes and other mechanical
components are properly adjusted and do not
have excessive wear.
• Immediately replace all excessively worn out or
damaged components.
• At regular intervals, check that all nuts, bolts and
screws are properly tightened. (For details, see
"Chapter 13. MAINTENANCE" on page 13-1).
13. Always keep the tractor clean. Dust, grease or
grass clippings accumulated on the tractor can
lead to fire accidents or personal injury.
14. Use the handholds and running board step when
getting on and off the tractor to help prevent
accidental falls. Keep the running board step
clear of mud and debris.
15. Only use the implements that satisfy the
requirements in the Operation Manual or are
approved by your Yanmar tractor dealer. (For
details, see "Chapter 4. IMPLEMENT
CAPACITIES" on page 4-1).
16. When using front, mid- or rear mounted
implements, install an appropriate weight/s to the
front or rear of the tractor to prevent upsetting the
tractor. When using the mid-implement, the
operator may use front and rear weights. If the
operator choose to use the loader, mount an
implement or weight to the 3-point hitch in order
to stabilize the tractor. Observe the instructions
about safety in the Operation Manual for the
implement to be used.
17. Remember that a narrower tire tread width can
lead to greater possibility of upsetting the balance
of the tractor. To positively stabilize the tractor,
select a maximum possible tire tread width
appropriate for the intended application. Contact
YOUR LOCAL YANMAR TRACTOR DEALER for
technical assistance.
18. Do not under any circumstances modify the
tractor. Modification can deteriorate the
performance and/or safety of the tractor, possibly
leading to personal injury or property damage.
19. Do not attempt to adjust the low or high idle
speed limit screw. Adjusting the low or high idle
speed limit screw may impair the safety and
performance of the tractor and shorten the life of
the tractor.
1. Start the Tractor
1. Remain seated in the operator seat when starting
the engine or actuating the levers or controls. Do
not start the engine or operate controls while
standing beside the tractor.
2. Before starting the engine, ensure that all the
levers are in the N (neutral) positions, the parking
brake is engaged securely, and Power Take Off
(PTO) switch is in the OFF position.
3. Always keep the retractable seatbelt fastened
around the operator’s waist whenever the Roll-
Over Protective Structure (ROPS) is installed on
the tractor.
4. If the tractor is started where there is a height
limitation, immediately after exiting from low
height structure return the Roll Over Protective
Structure (ROPS) and fasten the retractable
seatbelt.
5. Start the engine of the tractor only by using the
starter key switch. Avoid starting the engine by
short circuiting across the starter solenoid
terminals with a jumper wire, or by bypassing the
safety start switch. This defeats the safety
interlock circuit and the tractor may begin to
move and/or the Power Take Off (PTO) shafts
may begin to rotate, possibly leading to personal
injury or property damage.
6. Avoid running or idling the engine in a confined
area that is poorly ventilated or not ventilated at
all. The engine emits carbon monoxide gas that is
colorless, odorless and can cause death.
4. Safe Practices for Operating the Tractor
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1-5
1. SAFETY PRECAUTIONS
SA221/324/424 Operation Manual
7. Before operation, check that all the safety
features are functioning correctly. Never tamper
with safety devices. Check the proper operation
regularly. Contact YOUR LOCAL YANMAR
TRACTOR DEALER for safety devices
malfunction.
8. Avoid accidental contact with control pedals while
the engine is running, as this can cause
unexpected movement of the tractor.
9. Always attend to the running tractor.
2. Work with the Tractor
1. Make sure that all the covers and guards are in
position. Replace any missing or damaged
covers immediately.
2. Before turning or during traveling on a rough
terrain, or before stopping, decrease the tractor
speed in order to prevent upsetting.
3. Use extra caution during operating over rough
ground, when crossing ditches or operating on
slopes and when turning corners.
4. Stay clear of ditches, potholes, embankments or
ponds. The incident of upsetting the tractor can
occur more on soft or wet ground. Before
entering an area covered with tall grass, inspect
the area to detect any obstacles.
5. The operator should always pay attention for
blind corners, trees and other object that can
obstruct the operator's vision. The operator
should always remain alert when approaching the
row of trees or any obstacle.
6. When two or more people are working in one
area, always keep in good communication
between each other.
7. Do not under any circumstances get on or off the
moving tractor.
8. When driving at night, ensure that all necessary
lights are illuminated.
9. When driving, do not shift the range gear. Always
shift the range gear when the tractor is
completely stopped.
3. Stop the Tractor
The procedures of stopping the tractor are as
follows:
1. Reduce the engine speed.
2. Release the forward and reverse drive pedal
completely.
3. Depress the brake pedal to stop the tractor.
4. Considerations for Safety of a Child
Tragic accidents can occur if the operator is not alert
to the presence of a child. A child is often attracted to
the tractor. A child does not understand the dangers.
Never assume a child will remain where the operator
last saw the child.
1. Keep a child out of the operating area and under
the watchful care of an adult other than the
operator.
2. Be alert if a child enters the work area, stop the
tractor immediately.
3. Never allow a child to ride on the tractor. The
child can fall off and be seriously injured or
interfere with safe tractor operation.
4. Never allow a child under 16 years old to operate
the tractor. A child, 16 years old and under should
only operate the tractor under close parental
supervision and proper instruction.
5. Be extremely careful when backing the tractor.
Before and during backing, look back and
downward. A child may be in the path.
6. Use extra care when approaching blind corners,
shrubs, trees or other objects that may obscure
the operator’s vision of a child or other hazard.
7. Never allow a child to play on the tractor or
implement.
8. Keep a child away from hot or running engine.
The child may suffer burns.
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1-6
1. SAFETY PRECAUTIONS
SA221/324/424 Operation Manual
On a slope, the tractor is less stable and more prone
to tip over, possibly leading to serious injury or death.
Remain very cautious while the tractor is on any
slope.
DO:
●Operate up and down slopes, not across.
●Remove obstacles such as rocks, limbs, etc.
●Watch for potholes, ruts or bumps. Uneven terrain
can overturn the tractor. Tall grass can hide such
obstacles.
●Place the transmission in the low range when
climbing or descending slopes. Always keep the
tractor in gear when going down slopes to take
advantage of engine braking action.
●Keep all movement on the slopes slow and
gradual. Do not make sudden changes in speed or
direction. Rapid engagement or braking can cause
the front of the tractor to lift and rapidly tip over
backwards which can cause serious injury.
●Avoid starting or stopping on a slope. If tires lose
traction, push down Power Take Off (PTO) switch
to OFF position and proceed slowly straight down
the slope.
●To avoid tipping or turn over, move backward up a
steep slope. If backing on the slope is difficult, do
not attempt to continue. Avoid an extremely steep
slope.
●When moving forward to get out from a ditch, deep
mud or when traveling on a steep slope, the risk of
the tractor tipping or turn over backward is high.
Always move backward to get out from these
situations. In the 4-wheel drive mode, special
caution is needed to avoid potential tipover when
traveling up and down slope site conditions.
●To improve stability on a slope, select the widest
possible tire tread width. Observe the instructions
for appropriate weighting.
●Do not operate on wet grass. Tires may lose
traction on slopes even though the brakes are
functioning properly.
●Keep away from drop-offs, ditches or
embankments during mowing. The mower could
suddenly turn over if a wheel goes over the edge of
a cliff, ditch or if an edge caves in.
5. Operate the Tractor on Slopes
●Keep away from slopes steeper than 15
degrees. See page 8-17 "Operate on Slopes
and Rough Terrain" for the details.
●Before approaching a slope, select an
appropriate speed setting. Make sure to run
the tractor at a lower speed on slopes. Never
attempt to shift gears on a slope. The tractor
can suddenly go downhill out of control.
Avoid increasing and decreasing the tractor
speed rapidly.
●Do not move the range shift lever in the N
(neutral) position when on a slope.
●When climbing or descending a slope, do not
shift the range shift lever. Shifting the range
shift lever into the N (neutral) position can
result in loss of control of the tractor.
●Starting the tractor with the front end uphill
can cause the front wheels to jump off the
ground and this situation poses an extreme
danger. To avoid this problem, run the engine
at a lower speed, and gently start the tractor.
●Avoid parking the tractor on a slope. If parking
on a slope is unavoidable, chock all the tires
safely and securely and engage the parking
brake securely, for details, see "6. Lock and
Set the Parking Brake" on page 7-3.
! WARNING
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1-7
1. SAFETY PRECAUTIONS
SA221/324/424 Operation Manual
1. Disengagement of the 4-wheel drive is
recommended.
2. Remember that the braking characteristics differ
between the 2-wheel drive and 4-wheel drive
modes. Be aware of the current drive mode and
use carefully.
3. Before turning, always slow down the tractor.
High speed turn may cause the tractor to tip over.
4. When traveling on a road, ensure that the Slow
Moving Vehicle (SMV) emblem is on the rear of
tractor and is clearly visible. Use the hazard lights
and turn signal lights as required by the currently
effective local laws or regulations.
5. Strictly observe all the currently effective local
traffic and safety laws and regulations.
6. Turn ON the headlights as required by the
currently effective local laws or regulations.
7. Always travel at a speed that allows the operator
to maintain control of the tractor.
8. While traveling on a road, do not turn the steering
wheel suddenly. Such an action can lead to loss
in the stability of the tractor and can cause an
extremely dangerous situation.
9. While on a road, do not attempt to operate an
implement. During transportation, place the 3-
point hitch control lever in the raised position and
lock the 3-point hitch control lever with the
position stop knob. Do not fully close the
hydraulic flow control/stop knob to hold an
implement in the raised position while the tractor
is traveling with the implements. The preceding
action can cause damage to the hydraulic lift
circuit.
10. Use safety lights and devices at night because
slow moving tractors on public road are hard to
see.
1. Push down Power Take Off (PTO) switch to OFF
position, lower the implements to the ground,
move the range shift lever to N (neutral) position,
engage the parking brake securely, for details,
see "6. Lock and Set the Parking Brake" on page
7-3, shut off the engine and remove the key.
2. Before leaving the tractor, ensure that the tractor
is completely stopped.
3. Avoid parking the tractor on a steep slope.
Rather, park on solid and level ground whenever
possible. If parking on a slope is unavoidable,
park the tractor across the slope and lower the
implement to the ground and chock all the tires
safely and securely.
1. Before connecting/disconnecting, adjusting,
cleaning or servicing Power Take Off (PTO)
driven implement, ensure that all the moving
components are not moving.
2. Make sure that Power Take Off (PTO) shaft cap
is always in place. Replace Power Take Off
(PTO) shaft cap only when the shaft is not
moving.
3. Before installing or operating the Power Take Off
(PTO) driven implement, carefully study the
Operation Manual of the implement and the
safety decals on the implement.
4. When installing stationary Power Take Off (PTO)
driven implements, ensure to engage the parking
brake securely, for details, see "6. Lock and Set
the Parking Brake" on page 7-3, chock all the
tires safely and securely. Avoid approaching or
accessing any rotating component.
6. Travel on a Road
7. Safe Practices for Parking the Tractor
8. Operate the Power Take Off (PTO)
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1-8
1. SAFETY PRECAUTIONS
SA221/324/424 Operation Manual
1. Use the 3-point hitch only in conjunction with the
implement that is specifically designed for use
with the 3-point hitch.
2. Before using the 3-point hitch mounted
implement, the appropriate weight may need to
be installed on the front of the tractor.
3. While on a road, do not attempt to operate an
implement.
<SA221>
During transportation, place the 3-point hitch
control lever in neutral position with its
implements raised and hydraulic flow control/stop
knob closed.
<SA324/424>
During transportation, place the 3-point hitch
control lever in the raised position and lock the 3-
point hitch control lever with the position stop
knob.
Do not fully close the hydraulic flow control/stop
knob to hold an implement in the raised position
while the tractor is traveling with the implement.
The preceding action can cause damage to the
hydraulic lift circuit.
The tractor is equipped with a Roll-Over Protective
Structure (ROPS) which must be maintained in a fully
functional condition. Check overhead clearance
carefully before driving under power lines, wires,
bridges or low hanging branches, before entering or
leaving buildings, or in any other situation where the
operator and/or Roll-Over Protective Structure
(ROPS) can be struck, which can result in serious
injury.
1. Always keep the Roll-Over Protective Structure
(ROPS) in its original condition.
2. Replace the Roll-Over Protective Structure
(ROPS) whenever the Roll-Over Protective
Structure (ROPS) has been damaged. Contact
YOUR LOCAL YANMAR TRACTOR DEALER for
technical assistance.
3. Never attach ropes, chains or cables to the Roll-
Over Protective Structure (ROPS) for pulling
purposes.
4. Although the Roll-Over Protective Structure
(ROPS) provides the maximum protection
possible, always take necessary precautions.
1. [ 4 Post Roll Over Protective Structure
(ROPS) for SA424 ]
1. This 4 Post Roll Over Protective Structure
(ROPS) is designed to be used on Yanmar
original equipped parts and under proper
operation. Any modification to the front loader
and tractor frame including, but not limited to, the
conditions listed below are prohibited.
• Installing a non-Yanmar brand front loader
• Attaching non-Yanmar brand bucket beyond the
capacity
• Removing the front loader mounting bracket
2. Do not loose the bolts of front loader mounting
bracket when the 4 post Roll Over Protective
Structure (ROPS) is installed.
If these bolts are found to be loose, Re-tighten
them under specified torque immediately.
9. Use the 3-Point Hitch
10. Roll-Over Protective Structure (ROPS) Precautions
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1-9
1. SAFETY PRECAUTIONS
SA221/324/424 Operation Manual
Before starting any service work, park the tractor on
solid and level ground, engage the parking brake
securely, for details, see "6. Lock and Set the
Parking Brake" on page 7-3, lower the implement to
the ground, move the range shift lever to N (neutral)
position, push down Power Take Off (PTO) switch to
OFF position, shut off the engine and remove the
key. Only trained adults should service the tractor.
Understand the instructions in the Operation Manual
before servicing.
1. Always keep a first aid kit and a fire extinguisher
readily available.
2. Before accessing the engine, muffler, radiator
and radiator cap or other possibly hot
components, wait until the tractor has fully cooled
down.
3. Keep the tractor and the attachments free of
grass, leaves or other debris build-up.
4. Use extreme care in handling diesel fuels. Diesel
fuels are extremely flammable and the vapors are
explosive. Use only a container approved by the
local effective law.
5. Close fuel shut-off valve before servicing the fuel
system.
6. Make sure to shut off and cool the engine before
refueling. After refueling, replace fuel filler cap
securely and wipe off any spilled diesel fuel
before starting the engine as the diesel fuel may
cause a fire or explosion.
7. Do not smoke while refueling. Keep any spark or
open flame away from the fuel tank.
8. Never refuel the tractor indoors because diesel
fuel vapors will accumulate in the area.
9. Never store the fuel container or tractor indoor
where there is an open flame or spark, such as a
gas water heater, space heater or furnace.
10. Do not smoke while working around the battery.
Keep any sparks or open flame away from the
battery. The battery emits hydrogen and oxygen
gasses, in particular during recharging and can
pose a hazard of explosion.
11. Prior to “jump starting” a tractor that has fully
depleted battery, read and follow all the
instructions in “Chapter 15. SERVICE THE
ELECTRICAL SYSTEM” on page 15-1.
12. Add coolant or water to the reserve tank, not to
the radiator (For details, see “Check the Cooling
System” on page 14-8).
13. Before working on or around electrical
components, disconnect the negative (–) battery
terminal first.
14. To prevent a spark occurring from short circuit,
disconnect the negative (–) battery terminal first
and reconnect last.
15. The operator must not mount a tire onto a rim.
Only qualified person must mount tire onto a rim.
16. Always keep the tires at the correct tire air
pressure level. Avoid exceeding the
recommended tire air pressure specified in the
Operation Manual.
11. Safe Practices for Servicing the Tractor
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1-10
1. SAFETY PRECAUTIONS
SA221/324/424 Operation Manual
17. Wheel bolts must be tightened to specified torque
using the proper procedure anytime it is
loosened.
18. Keep the tractor securely supported while
changing the wheels or adjusting the tire tread
width. Make sure to tighten the wheel bolts to the
specified tightening torque.
19. Avoid working under any hydraulically supported
devices. Such devices can leak, suddenly settle
down, or be accidentally lowered. If working
beneath the tractor or an implement is
unavoidable, ensure to use a stand or lift
apparatus with the capacity of more than 3 tons.
20. High pressure hydraulic fluid when released can
penetrate human skin, possibly leading to serious
personal injury. Before disconnecting any
hydraulic line, fully release the internal pressure.
Before exerting a pressure to the hydraulic
system, ensure that all connections are tight and
all the lines, pipes and hoses are free from
fractures/fissures or any other damage.
21. Search for leaks with a piece of cardboard.
Protect hands and body from high pressure
fluids.
22. If an accident occurs, see a doctor immediately.
Any fluid injected into the skin must be surgically
removed within a few hours or gangrene may
result.
23. Check brake operation frequently. Adjust and
service as required.
24. Keep all bolts and nuts tightened, make sure the
tractor and the attachment is in safe working
condition.
25. Avoid changing the engine governor settings or
overspeed the engine. Excessive engine speeds
are dangerous.
26. Observe proper waste disposal laws and
regulations. Prior to disposal, determine the
proper method to dispose of waste from your
local Environmental Protection Agency.
Recycling centers are established to properly
dispose of materials in an environmentally safe
fashion.
27. Use container approved by the effective law
when draining fluids. Avoid using food or
beverage containers that can mislead someone
into drinking from food or beverage containers.
Properly dispose of the containers immediately
following the draining of fluids.
28. Observe your local Environmental Protection
Agency regulations when disposing of oil, fuel,
coolant, brake fluids, filters, batteries, tires and
other harmful waste.
29. Yanmar does not recommend the use of a
pressure washer or garden hose to clean the
tractor. Electrical components, spindles, pulleys,
bearings or the engine can be damaged. The use
of water will result in shortened life and reduce
serviceability.
WARNING: THE OWNER/OPERATOR RESPONSIBILITY: Restrict the use of the tractor to
persons who read, understand and follow the warnings and instructions in the Operation
Manual and on the tractor.
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1-11
1. SAFETY PRECAUTIONS
SA221/324/424 Operation Manual
The rubber product/s has/have a deteriorative
character. The deteriorated rubber product/s may
cause defects and damages such as fluid leakage,
loss control of the tractor during operation, fire, burn
injury.
The engine in this machine is not equipped with a
spark arrestor muffler. The California Public
Resources Code, section 4442.5 provides as follows:
No person shall sell, offer for sale, lease, or rent to
any person any internal combustion engine subject
to Section 4442 or 4443, and not subject to Section
13005 of the Health and safety Code, unless the
person provides a written notice to the purchaser or
bailee, at the time of sale or at the time of entering
into the lease or rental contract, stating that it is a
violation of Section 4442 or 4443 to use or operate
the engine on any forest-covered, brush-covered, or
grass-covered land unless the engine is equipped
with a spark arrestor, as defined in Section 4442,
maintained in effective working order or the engine is
constructed, equipped, and maintained for the
prevention of fire pursuant to Section 4443. Cal. Pub.
Res. Code 4442.5.
Other states or jurisdictions may have similar laws. A
spark arrestor for your machine may be available
from your authorized dealer. An installed spark
arrestor must be maintained in good working order
by the operator.
12. Replace the Rubber Product/s, such as Hydraulic Hose, Fuel Hoses,
Power Steering Hoses, Radiator Hoses and Air Intake Hose for Every 2
Years
13. Use a Spark Arrestor
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