Still LTX 70 User manual

Electric tow tractor
LTX 70
LTX 80
LTX-T08
Original instructions
0608 0609 0610 0688 0689 0690
1191 801 15 51 EN - 02/2021 - 10

Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [e-mail]
Website: http://www.still.de

Preface
I1191 801 15 51 EN - 02/2021 - 10

1 Introduction
Your industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CE labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Copyright and property rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
EC declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rules for the operating company of industrial trucks. . . . . . . . . . . . . . . . . . . . . . . . . . 4
Eco-design requirements for electric motors and variable speed drives . . . . . . . . . . . 5
Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Correct use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Description of use and climatic conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Unauthorised use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Explanation of symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Disposing of components and batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Safety
Driver safety guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety regulations for handling consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Permissible consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
Battery acid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
Disposal of consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Noise emission values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Vibration values for upper limbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Residual dangers, residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
In case of tip-over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table of contents
III1191 801 15 51 EN - 02/2021 - 10

Definition of responsible persons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Specialist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Safety test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Regular safety inspection of the tow tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3Overviews
Overviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
General view of the tow tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
General view of the carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
Control and display components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Tow tractor labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Carrier labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
4Use
Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Checks and actions prior to commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Check all controls and their operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Checking tyre pressure and condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
Checking the battery charge status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
Checking the interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
Checking the foot brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
Check emergency shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
Top up the windscreen washer bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
Verification of manual tow coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
Check the automatic trailer coupling (if fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
Truck operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
The nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
The tow tractor start-up screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Steering knobs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
Using the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
Adjusting the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
Table of contents
IV 1191 801 15 51 EN - 02/2021 - 10

Driver's compartment settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Safety guidelines for adjustment work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Steering column adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
Seat belt (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
Safety guidelines for driving a tow tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Entering and exiting the tow tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Driving the tow tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Definition of directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Tow tractor ignition using the key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
Starting the tow tractor with an electronic key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
Dead man's pedal option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
Forwards travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
53
Backwards driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
Tow tractor braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55
Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
Operating Blue Q mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
Operating the drive programme selection button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
Operating the horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
58
Starting on an incline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
59
Operating the FleetManager™ option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Description of the FleetManager option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Commissioning a tow tractor equipped with the FleetManager™ option . . . . . . . . . . . .
61
FleetManager™ option: Colour code for the LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63
Logging off a tow tractor equipped with the FleetManager™ option . . . . . . . . . . . . . . .
65
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Using the signal lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Using the direction indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
Using the hazard warning light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
70
Using the cab interior light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
70
Using the rotating beacon (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Safety guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Using the manual coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
73
Using the automatic coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
74
Using electric tow coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
Inching mode option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
77
Loading the platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
Loading trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
80
Table of contents
V1191 801 15 51 EN - 02/2021 - 10

Towing a trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Liftrunner system equipment option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82
Optional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Pedestrian "Slow travel" option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Cab option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
87
Windscreen wiper option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
88
Heating/demisting option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
88
Automatic lights option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
Electrolyte level display option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
StVZO (German Road Traffic Licensing Regulations) option (intended for the German
market) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
Parking the tow tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Battery type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Accessing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93
Battery connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
95
Charging the battery using an external charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
96
General information on the on-board charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
98
Using the on-board charger (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
98
Charging the battery with opportunity charging (optional). . . . . . . . . . . . . . . . . . . . . . . .
101
Changing the battery with the Fork Off tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
105
Changing the battery with the Roll Off tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
108
Handling the truck in an emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Precautions before towing the tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Towing the tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
110
Handling the tow tractor in specific situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Transporting the tow tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Slinging the tow tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
114
Jacking the tow tractor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
116
5 Maintenance
General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Servicing and maintenance personnel training and qualification. . . . . . . . . . . . . . . . . . .
119
Battery maintenance staff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
119
Maintenance operations that do not require special training. . . . . . . . . . . . . . . . . . . . . .
119
Ordering spare parts and consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
119
Table of contents
VI 1191 801 15 51 EN - 02/2021 - 10

Safety guidelines for maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Servicing and maintenance measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Working on the electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
120
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
120
Technical data for inspection and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Recommended lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Removing the cover to access the technical compartment . . . . . . . . . . . . . . . . . . . . 123
Maintenance schedule as required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
1000-hour maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
3000-hour/two-year maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Chassis, bodywork and fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Cleaning the tow tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
General information on battery maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
131
Check that the wheel nuts are fitted securely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
132
Checking the condition and pressure of the tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
132
Cleaning the battery and the battery compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
132
Checking the seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
134
Checking the condition and operation of the signal lights . . . . . . . . . . . . . . . . . . . . . . .
135
Cleaning the heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
136
Checking and lubricating the automatic tow coupling . . . . . . . . . . . . . . . . . . . . . . . . . . .
137
Checking the braking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
137
Driver's compartment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Checking and lubricating the driver's seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Checking and lubricating the latches and hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
139
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Cleaning and checking the gearbox breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Draining and filling the drive axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
141
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Checking and lubricating the steering chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Checking the front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
143
Lubricating the front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
143
Checking and lubricating the front wheel bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
144
Checking the brake fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
144
Changing the brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
145
Checking the front and rear brake shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
146
Checking the drive axle rubber shock mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
146
Checking the drive axle suspension bushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
147
Maintaining the Liftrunner system equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
147
Table of contents
VII1191 801 15 51 EN - 02/2021 - 10

Electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Checking the fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Checking the battery acid level and electrolyte density . . . . . . . . . . . . . . . . . . . . . . . . .
149
Checking the condition and secure attachment of electrical connections and cables. . .
150
Checking the battery and the condition of the battery cable . . . . . . . . . . . . . . . . . . . . . .
151
Cleaning the opportunity charging equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
152
Decommissioning and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Tow tractor storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Permanent putting out of commission (destruction) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
154
6 Technical specifications
Datasheet for the tow tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Towing diagram for the tow tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Datasheet for the transponder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Towing diagram for the transponder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Table of contents
VIII 1191 801 15 51 EN - 02/2021 - 10

1
Introduction

Your industrial truck
General
The tow tractor described in these operating
instructions complies with the applicable
standards and safety regulations.
If the tow tractor is to be operated on public
roads, it must conform to the existing national
regulations for the country in which it is being
used. The driver's licence must be obtained
from the appropriate authorities.
The tow tractors have been fitted with state-of-
the-art technology. All that is now required is
to handle them in complete safety and keep
them operational.
These operating instructions provide the nec-
essary information to do this. Read and ob-
serve the information provided before commis-
sioning the tow tractor. This precaution will
prevent accidents and ensure that the warran-
ty remains valid.
CE labelling
The manufacturer uses CE labelling to indi-
cate that the tow tractor complies with the
standards and regulations valid at the time of
marketing. The supplied EC declaration of
conformity confirms this. The CE labelling is
attached to the nameplate.
An independent structural change or an addi-
tion to the tow tractor can compromise safety,
thereby invalidating the EC declaration of con-
formity.
The EC declaration of conformity must be
carefully stored and made available to the re-
sponsible authorities.
Copyright and property rights
This manual - and any excerpts thereof - may
not be reproduced, translated or transmitted in
any form to third parties without the express
written permission of the manufacturer.
CE-Symbol

Introduction
1
Your industrial truck
2 1191 801 15 51 EN - 02/2021 - 10

EC declaration of conformity
Declaration
STILL GmbH
Berzeliusstrasse 10
22113 Hamburg
GERMANY
We declare that the machine
Industrial truck
according to these operating instructions
Model according to these operating instructions
conforms to the latest version of the Machinery Directive 2006/42/EC.
Person authorised to compile the technical documents:
See EC compliance declaration
STILL S.A.S.
The manufacturer declares that the truck com-
plies with the requirements of the EC direc-
tives valid at the time of marketing. This is
confirmed by the EC declaration of conformity
and by the EC labelling on the nameplate.
An independent structural change or addition
to the truck can compromise safety, thus inva-
lidating the EC declaration of conformity.
The EC declaration of conformity must be
carefully stored and made available to the rel-
evant authorities.
Introduction
1
EC declaration of conformity
31191 801 15 51 EN - 02/2021 - 10

Nameplate
NOTE
Indicate the serial number for all technical en-
quiries.
Rules for the operating com-
pany of industrial trucks
In addition to these operating instructions, a
code of practice containing additional informa-
tion for the operating companies of industrial
trucks is also available.
This guide provides information for handling
industrial trucks:
●
Information on how to select suitable indus-
trial trucks for a particular area of applica-
tion
●
Prerequisites for the safe operation of in-
dustrial trucks
●
Information on the use of industrial trucks
●
Information on transport, initial commission-
ing and storage of industrial trucks
Model
Manufacturer
Serial number
Year of manufacture
Unladen weight (without battery) in kg
Battery maximum weight
Battery minimum weight
Additional weight (ballast weight) in kg
Nominal motor power (kW)
Battery voltage in V
Rated capacity in kg
EC conformity symbol
1
2
3
4
5
6
7
8
9
10
11
12

Introduction
1
Nameplate
4 1191 801 15 51 EN - 02/2021 - 10

Internet address and QR code
The information can be accessed at any time
by pasting the address
https://m.still.de/vdma
in a web browser or by scanning the QR code.
Eco-design requirements for
electric motors and variable
speed drives
All motors in this industrial truck are exempt
from Regulation (EU) 2019/1781 because
these motors do not meet the description giv-
en in Article 2 "Scope", Item (1) (a) and be-
cause of the provisions in Article 2 (2) (h) "Mo-
tors in cordless or battery-operated equip-
ment" and Article 2 (2) (o) "Motors designed
specifically for the traction of electric vehicles".
All variable speed drives in this industrial truck
are exempt from Regulation (EU) 2019/1781
because these variable speed drives do not
meet the description given in Article 2
"Scope", Item (1) (b).

Introduction
1
Eco-design requirements for electric motors and variable speed drives
51191 801 15 51 EN - 02/2021 - 10

Spare parts list
The spare parts list can be downloaded by en-
tering the address
https://sparepartlist.still.eu
into a web browser or by scanning the QR
code displayed to the side.
When the web page is open, please type in
the following password:
Spareparts24!
On the next screen, please enter your email
address and truck serial number to receive the
link by email. Then download the spare parts
list.
2511

Introduction
1
Spare parts list
6 1191 801 15 51 EN - 02/2021 - 10

Correct use
The industrial truck must be used only for au-
thorised use.
The industrial truck is used to move loads as
specified on the capacity rating plate.
Damage and defects
Damage or other defects to the industrial
trucks or attachments must be reported imme-
diately to the supervisor. Industrial trucks and
attachments that are dangerous to use must
not be used before being properly repaired.
The safety systems and switches must not be
removed or switched off. The specified set-
tings can be modified only with the manufac-
turer's approval.
Danger areas
Danger areas are areas in which the move-
ment of industrial trucks, their operating equip-
ment or their load lifting fixtures (e.g. their at-
tachments) may put people in danger.
This includes areas:
●
With objects that could fall
●
Which could be affected by the falling or
lowering of equipment or devices in service
Do not stand in the danger area of an industri-
al truck.
Work areas
Only areas authorised by the operating com-
pany or its representative can be used for
transport purposes. Loads may be removed
and stored only in places designed for this
purpose.
In operating areas with magnetic fields that
have a magnetic flux density greater than
5 mT, unintentional truck movements cannot
be entirely excluded under unfavourable cir-
cumstances. Under these circumstances, use
components that are specifically designed for
that purpose.
Traffic routes
Traffic routes must be well-paved, flat and free
from obstacles. Drainage channels and level
crossings must be level. If necessary, ramps
must be provided so that trucks can drive over
them with as few bumps as possible.
Industrial trucks must not be used for travel-
ling on routes with sharp turns, steep gradi-
ents or entrances that are too narrow or low.
Slopes used by industrial trucks must be with-
in the limits specified by the manufacturer and
must have a sufficiently rough surface. Flat
and gradual transitions at the top and lower
ends should prevent the load from touching
the ground or causing damage to the chassis.
Do not go beyond the authorised area or the
loading points of the traffic areas or routes.
There must be sufficient distance between the
highest part of the truck or the load and the
fixed parts of surrounding areas.
Comply with Directive UE 89/654/EEC (mini-
mum health and safety requirements for the
workplace). For countries outside the Europe-
an Union, the national regulations for that
country should be observed.
Dangerous points along traffic areas or routes
must be secured and signalled by standard
road signs and, if required, by additional warn-
ing signs.
When driving on public roads, observe the
regulations in force as well as the winter driv-
ing restrictions in the country concerned.
Fire protection
The operating company must ensure that
there is suitable fire protection in the vicinity of
the industrial truck. Depending on the type of
use, it must ensure that there is additional fire
protection on the industrial truck. In case of
any doubt, request information from the re-
sponsible supervisory authorities.
Introduction
1
Correct use
71191 801 15 51 EN - 02/2021 - 10

Attachments
Attachments must only be used for their inten-
ded purpose. The driver must be instructed in
the handling of the attachments.
Operating instructions for the attachment are
enclosed for trucks that are delivered and fit-
ted with an attachment. Before commissioning
a truck with an attachment, you must check
that loads are handled safely. Depending on
the type of attachment, it may be necessary to
make adjustments. Corresponding instructions
can be found in the operating instructions for
the attachment.
If the attachments are not supplied with the in-
dustrial truck, the specifications from the in-
dustrial truck manufacturer and the attach-
ment manufacturer must be observed.
Fitting attachments and connecting the power
supply for the attachments must only be car-
ried out by specialists in accordance with the
manufacturer's specifications. After every in-
stallation, check the correct operation of the
attachments before use.
Do not exceed the maximum authorised load
capacity for the attachments and the industrial
truck (load capacity and load moment) com-
bined with the attachments; refer to the addi-
tional capacity rating plate.
Modifications, in particular attachments or
conversions, are not permitted to be made to
the industrial truck without the manufacturer's
approval.
Trailers
Industrial trucks may be used to tow trailers if
the manufacturer has designed them for that
purpose and they are equipped with a suitable
trailer coupling. Do not exceed the maximum
towed load capacity specified in the operating
instructions for braked or unbraked trailers.
The industrial truck must be operated in such
a way as to ensure safe driving and braking of
the towed vehicle in all circumstances.
Description of use and climatic conditions
Normal use
●
Indoor and outdoor use
●
Use in a temperature range of -20°C to
+50°C
●
If the tow tractor is equipped with a heated
cab, it can also be used between -20°C and
-30°C.
DANGER
Never use a standard tow tractor in areas in which
there is a risk of explosion (gases, vapours or flam-
mable/explosive powders present).
Tow tractors that operate in such environments must
be specially protected. They must be accompanied
by an EC declaration of conformity and appropriate
operating instructions.
Unauthorised use
Any danger caused as a result of unauthor-
ised use becomes the responsibility of the op-
erator or driver and not that of the manufactur-
er.
Use for purposes other than those described
in these operating instructions is prohibited.
Transporting people is prohibited.
Introduction
1
Description of use and climatic conditions
8 1191 801 15 51 EN - 02/2021 - 10

The tow tractor must not be used in areas
where there is a risk of fire, explosion or corro-
sion, or in areas that are particularly dusty.
Explanation of symbols used
DANGER
Compulsory procedure that must be followed to
avoid life-threatening danger or physical harm.
WARNING
Compulsory procedure that must followed to avoid
injury.
CAUTION
Compulsory procedure that must be followed to
avoid damage to and/or destruction of equipment.
NOTE
For technical requirements that require special
attention.
ENVIRONMENT NOTE
To prevent environmental damage.
Disposing of components and batteries
The truck is made up of different materials.
If components or batteries must be replaced
and scrapped, they must be:
●
disposed of
●
treated or
●
recycled in accordance with regional and
national regulations
NOTE
The documentation provided by the battery
manufacturer must be observed when dispos-
ing of batteries.
ENVIRONMENT NOTE
We recommend working with a waste man-
agement company when disposing of compo-
nents and batteries.
Introduction
1
Explanation of symbols used
91191 801 15 51 EN - 02/2021 - 10

Introduction
1
Disposing of components and batteries
10 1191 801 15 51 EN - 02/2021 - 10