DressWall Freestanding Free 1-side User manual

DressWall - Freestanding
Free 1-side + glassFree 1-side
Free satellite
Installation manual
1

79 mm
79 mm
14 mm
14 mm
15 mm 15 mm
35 mm
86,5 mm
36,5 mm
30 mm
80 mm 6 mm
3 mm
79 mm
16 mm
46 mm
ISO14579-M5X10
Nylon grubscrew-M8x16
AWD-TDPIV
SM
DAW-DWLPDB
DAW-DWLPDO
AWP
x1/set
x2/set
x2/set
x2/set
x2/set
x2/set
x2/set
x5/set
x4/set x4/set x4/set x4/set
x2/set
x1/set
x1/set
x1/set x1/set
ISO14579-M5X25
AWPADK
DWP
LAC
SM
SM
MAXXFAST CK 6X50
HILTIPLUG HUD-1 8X40
DAW-DWLPDL
DW-LPR0 DW-LPR1 DW-LPR2 DW-LPR4
DAW-DWLPDR
ISO10642-M5X8
HRD-C 8X120
Satellite SHELF set
AWPADK set
SHELF set
PROFILE set
HRD set
2

L
L
1 m
1 m
10 cm
2 m
20 mm
20 mm
50 mm
80 mm
20 mm
36 mm
89 mm
13 mm
12 mm
88 mm
10.5 mm
62 mm
PAP-RGPU
DAW-U80X50
(= led cover)
PAP-GLIP 10X200MM
DAW-DWKHRH
DIN914-M5X6
DAW-KHRDOP
AWD-TDPIV
GRUB SCREW-M6X8
x2/set
x2/set
x2/set
x4/set
x4/set
x1/set
x1/set
DAW-KHRB-25x1,5
Ø25 mm
ISO14579-M5X25
DIN914-M5X6
DW-HMM5X9X15
ISO14579-M5X10
DAW-KHRH
DAW-KHRB-25x1,5
Ø25 mm
DAW-KHRDOP
x2/set
x2/set
x2/set
x4/set
x4/set
x4/set
x1/set
x1/set
x1/set
LED-FLEX 120/M (4100K xL) (1000|9670)
LED-FLEX 120/M (4100K xL) (1000|9670)
TRANSFO MD70-110/230V
dual plug blue 24V
plug white 110/230V x1/set
x2/set
x2/set
x1/set
x1/set
DressWall plinth
DW set
DAW set
DressWall LED set
3

driver 500W
110/240V
Power cord + euro plug - 3 m
Transfo extension cord - 2 m
Extension cord 110/240V - 2 m
6 way plug
6 way plug
Remote controller
3 m
20 cm o on
drawer depth
350/400/450/500/550mm
drawer height
106 mm
drawer depth
350/400/450/500/550 mm
drawer height
195 mm
195 mm
106 mm
x1/set
x1/set
x1/set
x1/set
x1/set
DW-LGRLL
DW-LGDLL
ISO 7089 10X5X1 SM
ISO10642-M4X8
DIN557-M4-VKMOER
DW-LGRHL
DW-LGDHL
x2/set
x2/set
x2/set
x16/set
x16/set
x4/set
x4/set x4/set
x2/set
ISO14579-M5X10
ISO 7089 10X5X1 SM
ISO10642-M4X8
DIN557-M4-VKMOER
x16/set
x16/set
x4/set
x4/set x4/set
ISO14579-M5X10
Remote set 500W
Drawer M set (350/400/450/500/550 mm)
Drawer C set (350/400/450/500/550 mm)
4

2083 mm2083 mm
DWP profile = 35 mm
1890 mm725 mm
716 mm 1784 mm
791 mm
4166 mm = W
2500 mm = H
= module width
See “Dresswall Freestanding - Calculate DWP profile length & module
width” for more information about the applied dimensions.
Step 1: Check measurements
5

laserline
1890 mm725 mm
716 mm 1784 mm
2494 mm
AWPADK = 3 mmAWPADK = 3 mm
4166 mm = W
2500 mm = H
Decide if you’ll install the DWP profiles from left to right or from right to
left. In this example we will start from right to left, as the shortest DWP
profile height is at the right side of the dressing area.
Step 2: Define starting side
6

DWP alu profile = 2494 mm DWP alu profile = 2494 mm DWP alu profile = 2494 mm DWP alu profile = 2494 mm DWP alu profile = 2494 mm DWP alu profile = 2494 mm
AWPADK = 3 mmAWPADK = 3 mm
2500 mm = H
DWP Profile length = shortest ceiling height - ( AWPADK x 2)
= 2500 - 6
= 2494 mm
Note that OPTION A is only possible for small floor/ceiling height variations
as you’ll need to use spacers to compensate for this difference.
All DWP profiles were ordered to 2492 mm ‘precut’ identical length in our
example.
If you also ordered ‘precut’ identical length , go directly to step 4.
OPTION A - all DWP profiles ordered to ‘precut’ length
spacer
Step 3: DWP Profile length
7

DWP Profile length 2
DWP Profile length 1 DWP Profile length 3 DWP Profile length 5 DWP Profile length 4 DWP Profile length 6
Ceiling height 2
Ceiling height 3 Ceiling height 4 Ceiling height 5 Ceiling height 6 Ceiling height 1
AWPADK = 3 mm
AWPADK = 3 mm
DWP Profile length X = ceiling height X - ( AWPADK x 2)
= ceiling height X - 6 mm
You need to define the DWP profile height at each DWP position, and cut
each DWP profile to the exact length.
OPTION B - all DWP profiles ordered with ‘overlength’
8

DWP profile BOTTOM END
(large holes)
DWP profile TOP END
(no large holes)
Depending on your configuration, alu AWP and/or acryl covers (LAC) are
included in the kit. These should also be cut to the same length as the
DWP profiles (careful when cutting LED acryl covers).
Cut the DWP profiles at the TOP end! The bottom end of each DWP profile
has pre-drilled holes for the LED lighting cables to go through.
OPTION B (continued)
Alu AWP cover
LED acryl cover LAC
LAC
9

16.5 mm
Ø6 mm
DWP
Ø10 mm
10 mm
9.5 mm 9.5 mm
37 mm
16.5 mm
16.5 mm
Ø10 mm
Ø6 mm Ø6 mm
10 mm
9.5 mm 9.5 mm
37 mm
DWP
DWP
AFTER cutting the top of the DWP profile to the exact length, you also
need to drill a hole through the profile slot. (A similar hole is already drilled in the
bottom end)
The bottom end of the profiles have all necessary cuts and
holes prepared already.
OPTION B (top profile side view)
ALL PROFILES
(TOP END)
ALL PROFILES
(TOP END)
FIRST AND LAST PROFILES (BOTTOM END)
CENTER PROFILES (BOTTOM END)
FIRST AND LAST PROFILES
(BOTTOM END)
CENTER PROFILES
(BOTTOM END)
10

8.5 mm
32 mm
13.5 mm13.5 mm
13.5 mm
Ø6 mm
Ø6 mm
Ø6 mm
18 mm
32 mm
32 mm
FIRST AND LAST PROFILES (BOTTOM END)
CENTER PROFILES (BOTTOM END)
ALL PROFILES
(TOP END)
FIRST AND LAST PROFILES
(BOTTOM END)
CENTER PROFILES
(BOTTOM END)
ALL PROFILES
(TOP END)
You need to cut a hole in the top of the profile (at the same side as at the
bottom side) to fit the AWPADK connector later during installation.
(A similar hole is already cut in the bottom end)
OPTION B (top profile front view)
The bottom end of the profiles have all necessary cuts and
holes prepared already.
11

80 mm
35 mm
Place a laser exactly in the area where the DWP profiles will be installed.
Apply a layer of tape on the floor, measure and mark the center of the first
DWP profile.
(you can also mark the laser line across the whole layer of tape so you don’t need to
keep the laser in place while marking the next profiles)
Step 4: Mark first DWP profile location
12

86 mm
80 mm
86 mm
80 mm
Drill an 8mm hole +-50mm deep
When using acryl LED covers on both sides of the DWP profiles, you need
to cut the rubber connector (AWPADK) at the indicated line.
AWPADK
AWP
DWP DWP
LED cover
= possible led zones
LED cover
Ø8 mm
Step 5: Install AWPADK connector
13

custom spacer
(rubber, wood,...)
AWPADK
kit
75/81 mm
30 mm
80/86 mm
Secure the first AWPADK with the supplied screw.
If you are using OPTION A and therefore spacers (see step 3), make them
slightly smaller than the AWPADK. After installation you can then finish
the small gap with kit material.
14

DWP profile = 35 mm
1890 mm725 mm
716 mm 1784 mm
791 mm
= module width
35 mm 35 mm
4166 mm = W
2500 mm = H
min. 465 mm
max. 965 mm
Use a length guide to position the next AWPADK (the alu LED plinth should
work well for this purpose!)
The desired DWP profile spacing was already defined (depends on your
design!). In this example, all DWP profiles are distributed evenly, which
results in a profile spacing of 791 mm.
(See manual “Dresswall - Free Calculate DWP profile length & module width” for
detailed information)
alu LED plinth = module width
--> used as guide
Step 6: Install next AWPADK
15

Mark the center of the AWPADK, again drill an 8mm hole +-50 mm deep,
install Hilti plug and secure the AWPADK to the floor with the supplied
screw. (with or without spacers)
Repeat for next elements.
Ø8 mm
16

floor
ceiling
floor
ceiling
Use a laser to project and mark the center hole of each floor AWPADK to
the ceiling.
Apply the same steps as before to install every ceiling AWPADK:
All AWPADK’s should now be installed
- Mark position
- Drill hole
- Install Hilti plug
- Secure AWPADK with supplied screw (with or without spacers)
Step 7: Install AWPADK on ceiling
17

Slide the DWP profile over the floor- and ceiling AWPADK, towards the
direction of the heaviest load side of the dresswall. Use a lubricant to
facilitate sliding if needed. (Be careful not to damage the floor or ceiling!)
ceiling
DWP sliding direction DWP sliding direction
DWP sliding direction DWP sliding direction
floor
heaviest load side heaviest load side
side view example 1 side view example 2
AWPDK
DWP bottom end
Step 8: Install DWP profiles
18

SM nut
DWP
M5x25
Secure the profile with the supplied SM nut and screw as shown below:
topview frontal view
Make sure the SM nut is fully inserted into the DWP slot before tightening.
The nut will then rotate 45°, locking it firmly into the DWP slot.
ISO14579-M5x25
SM
19

AWPADK
AWP
DWP
Secure the top end of the DWP profile in the same way.
20