Drester Boxer Quattro S DB44S User manual

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16014 rev 2022-02-01
Drester Boxer Quattro Solvent
DB44S / DI44S
© Hedson Technologies AB 2012
16014 rev. 2022-02-01
Operation manual
Bedienungsanleitung
Mode d’emploi
Bruksanvisning
ENG
DE
FR
SE
IT
ES
Manuale d’uso
Manual de operación
Handleiding
NL

216014 rev 2022-02-01
CONTENTS original language
Purpose of the machine ...........................................................3
Assembly.................................................................................3
Placing the Unit.......................................................................3
Installation ..............................................................................3
Permitted solvents ...................................................................4
Permitted solvent drums ..........................................................4
Collecting tray .........................................................................4
Preparation for use..................................................................4
Operation instructions..............................................................5
Service ....................................................................................6
Safety Information ...................................................................6
Technical data .........................................................................6
INHALTSVERZEICHNIS
Verwendungszweck.................................................................7
Montage .................................................................................7
Aufstellung des Geräts.............................................................7
Installation ..............................................................................7
Zulässige Lösemittel.................................................................8
Zulässige Lösemittelfässer........................................................8
Auffangwanne.........................................................................8
Inbetriebnahme .......................................................................8
Betriebsanleitung ....................................................................9
Wartung..................................................................................9
Sicherheitsinformationen........................................................10
Technische Daten...................................................................10
SOMMAIRE
Domaine d’utilisation.............................................................11
Montage ...............................................................................11
Mise en place ........................................................................11
Installation ............................................................................11
Solvants autorisés..................................................................12
Bidons de solvant autorisés....................................................12
Bac récepteur ........................................................................12
Préparations pour l’utilisation ................................................12
Instructions d’utilisation.........................................................13
Entretien ...............................................................................13
Informations de sécurité.........................................................14
Caractéristiques techniques....................................................14
INNEHÅLLSFÖRTECKNING
Användningsområde..............................................................15
Montering .............................................................................15
Placering ...............................................................................15
Installation ............................................................................15
Tillåtna lösningsmedel ...........................................................16
Tillåtna dunkar ......................................................................16
Uppsamlingskärl....................................................................16
Idrifttagande .........................................................................16
Bruksanvisning .....................................................................17
Service ..................................................................................17
Säkerhetsinformation.............................................................18
Tekniska data ........................................................................18
INDICE
Destinazione d’uso dell’apparecchio.......................................19
Montaggio ............................................................................19
Posizionamento .....................................................................19
Installazione..........................................................................19
Solventi consentiti .................................................................20
Fusti di solvente consentiti.....................................................20
Vaschetta di raccolta..............................................................20
Preparazioni per l’uso ............................................................20
Istruzioni per l’uso .................................................................21
Manutenzione .......................................................................21
Avvertenze di sicurezza..........................................................22
Dati tecnici ............................................................................22
CONTENIDO
Aplicaciones de la máquina....................................................23
Montaje ................................................................................23
Ubicación de la unidad ..........................................................23
Instalación.............................................................................23
Disolventes permitidos...........................................................24
Bidones para disolventes permitidos.......................................24
Bandeja de recolección ..........................................................24
Preparaciones para el uso ......................................................24
Instrucciones de operación.....................................................25
Mantenimineto......................................................................25
Información de seguridad ......................................................26
Datos técnicos.......................................................................26
INHOUD
Doel van de machine .............................................................27
Montage ...............................................................................27
Plaatsing van de machine ......................................................27
Installatie ..............................................................................27
Toegestane solventen ............................................................28
Toegestane solventvaten........................................................28
Lekbak ..................................................................................28
Voorbereidingen voor gebruik................................................28
Bedieningsinstructies .............................................................29
Onderhoud............................................................................29
Veiligheidsinformatie .............................................................30
Technische gegevens .............................................................30
ENG
DE
FR
SE
IT
ES
NL

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16014 rev 2022-02-01
PURPOSE OF THE MACHINE
The unit is intended for cleaning of air -driven spray-guns us-
ing either thinner-based solvents or water-based solvents.
Each side of the unit has two separate areas for cleaning:
1. An automatic washer (items 1A and 1B illustration 1),
intended for cleaning of spray-guns with gravity fed paint-
cups.
2. A sink (items 2A and 2B illustration 1), intended for manual
cleaning of other tools used in connection with vehicle
paint-jobs like: spray-guns with suction fed paint-cups, filler
scrapers, paint brushes and such.
All other use of the unit are not allowed like:
– Emptying excess paint into the unit
– Cleaning of electric chargeable items
– Collecting of various waste
– Cleaning of textile materials
– Storing of items
– Cleaning of hands or other parts of the human body
– Cleaning of any items for food or drinks
ASSEMBLY
– First of all, check if the machine has been damaged during
the transport. Remove the packaging and check again that
the machine has not been damaged during the transport. If
so, report this immediately to the transport company.
– Fit the flange for the extraction (item 3 illustration 1) with
the 4 screws included (see detail illustration 12)
– Fit the glass window into place (item 13 illustration 1) (see
detail illustration 13)
– The air-line on the left side of the unit (item 4 illustration 1)
is during transport placed inside the unit.Take it out, and
fasten it with the magnet in a convenient place on the left
side. The air-line can be routed either outside the side-wall,
or through the gap between the front lid and the side wall.
This air-line is intended to blow out the spray-gun after the
cleaning procedure.
– The air-gun on the right side of the unit (item 12 illustration
1) is during transport placed inside the unit.Take it out,
and fasten it with the magnet in a convenient place on the
right side. The air-line for the air-gun can be routed either
outside the side-wall, or through the gap between the front
lid and the side wall.
This air-gun is intended to blow the spray-gun dry after the
cleaning procedure.
PLACING THE UNIT
The DRESTER BOXER QUATTRO S is equipment Category 2 (ref.
ATEX-directive 2014/34/EU) and may therefore be placed in
locations classified as Zone 1 (ref. ATEX-directive 1999/92 EC).
If the DRESTER BOXER QUATTRO S is installed in locations
classified as Zone 2 or in unclassified locations, the following
is valid provided that the ventilation of the unit is installed as
described further down in this manual:
The space within 1 m of the DRESTER BOXER QUATTRO S is to
be classified as Zone 2, and the inside of the ducting as Zone 1
(see illustration 17).
Within these areas, all equipment such as electrical items must
be approved for the Zones described. Equipment that generates
naked flames or sparks (e.g. welding or grinding equipment)
may not be used in this area. Smoking is not permitted. If in
any doubt, please contact the local fire service authorities for
advice.
This manual is part of the unit and must be available at all
times.
INSTALLATION
Compressed air
The unit must be connected to compressed air of 7–12 bar
(110–180 psi). When in use, the unit consumes 150 litres/
min (6 cfm) of air (450 litres/min (16 cfm) if connected to a
DRESTER AIRVENT 11660).
The air is to be connected to the moisture trap inside the unit
(item 1 illustration 2).To access this point, remove the front
panel (item 5 illustration 1) by lifting it up-and-out.The air-line
can be led into this point via the slots on the side of the unit,
or through the open back of the unit. In either case, make sure
that the air-line do not bend the hoses or in any other way
harm the pneumatic system of the unit.
To prevent pressure drops, the air line and couplings must be
adequately dimensioned. The regulator on the unit is pre-set to
6.5 bar (100 psi). This is the optimal setting and must not be
altered.
The compressed air supplied to the unit must be clean and dry.
If it is not first led through a water trap and filter, it may cause
damage to the pneumatic components of the unit, which will
invalidate any warranty claims.
Fit a connector to the air-line on the left side of the unit (item
4 illustration 1).This air-line is intended to blow out the spray
gun after the cleaning procedure.
Grounding the unit
Make sure that the unit is properly grounded by using the
grounding cable (item 6 illustration 2).
ENGLISH
Ref: Illustration attachment 17014

416014 rev 2022-02-01
Ventilation
There are three different options for the unit’s ventilation. For
all three options, it must be ensured that the speed of the air flow
at the opening of the hood complies with local laws and regulations.
The ventilation must be connected in such a way as to ensure
the grounding of all parts.
Option 1: Connect the flange of the hood (item 3 illustration
1) directly to a metal ducting, which is in turn connected to a
ventilation system approved for Zone 1.
Option 2: Fit an air–driven AIRVENT 11660 to the hood and
connect this in turn to a metal ducting. Connect this ducting to
a ventilation system approved for Zone 1.
Option 3: Connect the hood to an ATEX approved electric
ventilator via a metal ducting. The exhaust from the ventilator
must be led outdoors.
PERMITTED SOLVENTS
The unit can be used with solvents and solvent mixtures
intended for spray–gun cleaning, such as acetone, toluene,
isobutanol, xylene that are listed as Group IIA according to IEC
79–20 (EN 60079–20).
The unit can also be used with water.
All solvents must have a pH value between 4 and 10. Be sure
not to mix water–based solvents with thinner-based solvents. It
is important that all users are informed of what solvent is being
used, at all times.
Never use any solvent if it is not provided with an MSDS (Mate-
rial Safety Data Sheet). Read the MSDS carefully, and follow all
the instructions and procedures provided in the MSDS. If un-
sure, or if more information is needed concerning the solvent,
please contact your solvent supplier.
Do not add other chemicals to the solvent including, but not
limited to, kerosene, gasoline, detergents, fuel oil or chlorinated
solvents.
PERMITTED SOLVENT DRUMS
The DRESTER BOXER QUATTRO S can be used with different
types of drums, but they must comply with the following:
– The drums must fit into the unit
– The drums must be leak-free.
– The drums must be made of a conductive material.
– Check for local regulations concerning max allowed volume
for keeping solvent in the unit
Solvent drums are not provided by Hedson Technologies, thus
Hedson Technologies does not take any responsibility for the
drums. Follow the solvent supplier’s instructions carefully.
COLLECTING TRAY
The unit must be installed in such a way as to prevent ac-
cidental leakage of solvent from spreading into a drain water
system, thus representing a hazard to the environment. This can
be done by:
– installing the unit in a location where floor and walls can
hold any accidental drum leakage, or
– equipping the unit with a collecting tray beneath the
solvent drums that is large enough to hold the volume of at
least one leaking drum.
PREPARATIONS FOR USE
Solvent drums
Remove the front panel (item 5 illustration 1) by lifting it up-
and-out.
Remove the foot-pedal console (items 6 illustration 1) by lifting
it up and folding it out to the side (see illustration 2).
Two drums are needed for each side of the unit, one drum
that is empty, and one drum full of solvent. Both drums on
each side must be of the same size, and they must meet the
requirements described under chapter PERMITTED SOLVENT
DRUMS. Both drums must be clean on the inside and they must
not contain any solids or other objects that could be sucked
into the pumps when running.
Drum plugs
There are several types of solvent drums on the market, each
with different diameter of the opening. With the unit, card-
board boxes with a selection of tapered plugs are supplied (see
illustration 3). Select the plugs that fit well into the opening of
the drums, and fit them onto the drum adaptors of the hoses
(see illustration 4).
Solvent fill-up
Follow the following procedure for the left side of the unit:
Use one empty drum and another drum of the same size full of
clean solvent.
Place the empty drum to the left underneath the unit (item 2
illustration 2). Insert the group of hoses containing the drain
hose from the sink into this drum (item 4 illustration 2). Make
sure that the hoses are properly led well down into the drum,
and that the opening is well sealed by the tapered plug.
Take the second drum, the one full of solvent, and pour half of
its contents directly into the gun cleaner’s sink (item 2A illustra-
tion 1). The solvent that is poured in will drain into the drum
underneath the gun cleaner. Make sure to have the ventilation
running during this procedure.

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16014 rev 2022-02-01
Place the second drum, now half full, on the floor on the right-
hand side of the first drum (item 3 illustration 2). Insert the
second group of hoses containing a white hose into this drum
(item 5 illustration 2). Make sure that the hoses are properly
led into the drum all the way down to the bottom, and that the
opening is well sealed by the tapered plug.
The solvent system is now filled-up on the left side of the unit.
Both drums should be half full. The left-hand drum, contains
the solvent that will be re-circulating for the automatic wash
cycle, and the right-hand drum contains clean solvent for rins-
ing. The contents of the right drum will gradually be used up
and transferred to the left drum.
Now repeat the solvent fill-up procedure for the right side of
the unit.
Operating instructions
Operating instructions should be formulated on the basis of
this manual and translated into the language spoken by the
employees. It should always be available close to the machine.
To avoid confusion, the employees must be informed about the
solvent currently being used in the machine.
OPERATING INSTRUCTIONS
The following procedure is valid for either side of the unit:
Empty the spray-gun of any residual paint into a separate spills-
dish.
Open the main valve for compressed air (item 7 illustration 1).
Open the lid for the automatic washer (make sure it `clicks` into
the full open position).
Place the spray-gun inside (see illustration 5).
Be sure to fit the trigger clip following illustration 6, and to
push the spray-gun up against the nozzle for the paint–channel
(item 1 illustration 5) before you lock it into position with aid of
the magnets of the trigger clip.
If you prior to cleaning prefer to remove the Air-cap and the
needle of the spray-gun, then place those items as shown by
arrow 5 in illustration 5.
Close the lid, and start the automatic prewash cycle by pressing
the foot pedal No.8 in illustration 1.The spray–gun will now be
automatically cleaned for approx. 1.5 minutes with circulating
solvent.
When the automatic prewash cycle is completed, the spray-gun
can be rinsed with clean solvent. The rinsing pump is activated
by pressing the foot pedal No. 9 in illustration 1, and contin-
ues to work for as long as the pedal is depressed. The pump
will feed approx. 75 cc of solvent per pump stroke. 2–3 pump
strokes are generally sufficient for one rinse. Less if the solvent
has recently been changed.
When the cleaning procedure is completed, the lid can be
opened and the spray-gun taken out. It can now be manually
further washed or rinsed if required.
By pressing foot pedal No.10 in illustration 1 (NOTE: press it all
the way down !), re-circulating solvent will be fed through the
brush placed in the sink (item 1 illustration 7).
By pressing foot pedal No.11 in illustration 1, clean solvent
will be fed through the spray-nozzle placed in the sink (item 2
illustration 7).
The brush and spray-nozzle in the sink can be used indepen-
dently of the automatic washer at any time, provided that the
lid for the automatic washer is closed.The intensity of the spray
can be adjusted with the air–flow restrictor (item 1 illustration
14).
Connect the spray-gun to the air–line on the left side of the
machine (item 4 illustration 1), and blow out the spray–gun
through the funnel in the sink (item 3 illustration 7). By using
this funnel, you prevent the fumes from spreading within the
premises.
Finally, the spray-gun can be blown dry by using the air–gun on
the right side of the unit (item 12 illustration 1).
Close the lid after cleaning.
SERVICE
Weekly:
– Remove the strainers at the bottom of each automatic
washer (item 2 illustration 5) and clean them, do not for-
get to re-fit !
Monthly:
– Remove the five nozzles in each automatic washer and
clean them with clean solvent. (see illustration 8).
When changing drums:
– Check and if necessary clean the strainer on the suction
hose for circulating solvent.