Drolet DB04800 User manual

Printed in Canada 45887OA
2018-01-17
Operation Manual
OUTBACK CHEF WOOD BURNING
COOKSTOVE
(DB04800 Model)
Security test made according to
regulations ULC S627 and UL
1482 by an accredited laboratory.
READ AND KEEP THIS MANUAL FOR REFERENCE
ENGLISHFRANÇAIS

Page 3Operation manual - Outback Chef Wood Burning Cookstove
ENGLISH
TABLE DES MATIÈRES
GENERAL INFORMATION........................................................................................................ 3
Cooking Stove General Features ..........................................................................................3
COMPONENTS LOCATION ...................................................................................................... 5
COMPONENTS DESCRIPTION................................................................................................ 6
Ash Drawer.........................................................................................................................6
Bypass Rod ........................................................................................................................7
Primary Air Adjustment ........................................................................................................7
Hotplate .............................................................................................................................8
Accessory Drawer ...............................................................................................................8
Warming Drawer .................................................................................................................8
Oven ..................................................................................................................................9
OPERATION ............................................................................................................................ 10
Before the First Use...........................................................................................................10
First Fires..........................................................................................................................10
Loading ............................................................................................................................10
Combustible .....................................................................................................................11
Startup Without Embers.....................................................................................................11
Startup With Embers .........................................................................................................11
COMBUSTION REGIME ......................................................................................................... 12
COOKING STOVE MAINTENANCE........................................................................................ 13
Combustion Chamber........................................................................................................13
Window Maintenance ........................................................................................................13
Cleaning of the Exterior .....................................................................................................13
Cleaning Under the Hotplate ..............................................................................................14
Cleaning Under the Oven Plate ..........................................................................................14
COMPONENTS REPLACEMENTS......................................................................................... 15
Replacing Door Gasket......................................................................................................15
Replacing the Window Gasket............................................................................................16
Replacing a Broken Door Window ......................................................................................16
MAINTENANCE ...................................................................................................................... 17
Chimney Sweeping............................................................................................................17
Cleaning Frequency...........................................................................................................17
Why Sweep the Chimney? .................................................................................................17
Creosote - Formation and Elimination Necessity.................................................................17
TROUBLESHOOTING............................................................................................................. 18

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GENERAL INFORMATION
APPLIANCE PERFORMANCES
Combustible type Dry wood logs
Maximum heat output 11.88 Kw (40 536 BTU / h)
Nominal heat output 10.08 Kw (36 851 BTU / h)
Volume of the combustion chamber 1.08 pi3(0.028m3)
Oven volume 39 liters (1,38 pi³)
Oven dimensions (WxDxH) 11 ½" x 17¾" x 11 ¾"
(290mm x 450mm x 300mm)
Combustible loading interval 60 min
Maximum log length 16"
Delivery weight 248 kg (545 lb)
Cooking Stove General Features
If the cooking stove is not properly installed, it could result in a fire, body injuries or even death. To
reduce the risks, follow the installation instructions. Contact your municipal building department or
the municipal fire department to know the installation and inspection requirements and restrictions in
your area.
Read the whole manual before using your new cooking stove. It is important to follow the installation
guidelines completely.
You may have to get a permit for the installation for the cooking stove and for the chimney to which it
is connected. Communicate with the municipal building department or the municipal fire department
before the installation to see if such permit is needed. We also recommend that you ask your house
insurance company if that installation will have an impact on your insurance policy.
BURNING HOT WHEN IN USE. KEEP CHILDREN AWAY, AS WELL AS CLOTHING AND
FURNITURE.
Any skin contact can cause burns. Gloves may be needed to heat the cooking stove and to manipulate
the bypass rod.
Do not use the cooking stove if the window or the vermiculite panels are cracked or broken. That
could be dangerous and damage the cooking stove.
Completely open the air intake before opening the combustion chamber’s door.
The cooking stove is not designed to be used when the doors are open. Open the door only to start
up or to reload the kitchen stove.
Don’t leave unattended when the door is slightly open for startups. Always close the door after ignition.
DO NOT USE FLAMMABLE LIQUIDS SUCH AS GASOLINE, NAPHTHA, FUEL OIL, ENGINE
OIL, KEROSENE, CHARCOAL LIGHTER FUEL, SIMILAR LIQUIDS, OR AEROSOLS TO START,
REVIVE OR NEAR THE FIRE.

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GENERAL INFORMATION
Do not keep the fuel closer than the minimum clearances of the cooking stove.
When the cooking stove is ignited, the secondary air handle becomes very hot.
Only burn dry wood cord.
Do not raise the fire by placing a grate in the combustion chamber.
The cooking stove must be used and maintained according to these instructions.
This cooking stove is designed only for cooking. Any other use that could result in injury or damages
is prohibited.
Do not use the cooking stove as an incinerator for domestic trash.
To open the combustion chamber’s door and the oven door, use the tools included with the appliance.
Do not obstruct the openings to allow combustion air to enter or heat out on the sides of the cooking
stove.
Using components from other appliances, or modify the actual components of the cooking stove is
prohibited and will void the warranty. Any modifications of the cooking stove that did not receive a
written authorization by the homologation authority or by the manufacturer is prohibited and violates
the standards CSA B365 (Canada) and NFPA 211 (USA).
Do not use the cooking stove as stairs or any other support structure.
SBI doesn’t assume any warranty, implicit or explicit, related to the wrong installation or to the lack of
maintenance of the appliance and doesn’t assume any responsibility for any damage that would result
from these.
Contact an authorized dealer to obtain a replacement part. Never use substitution materials. The use
of unapproved parts can result in bad performances and risks for your security.

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COMPONENTS LOCATION
Cast iron
rings
Handrail
Hotplate
Secondary
air
Ash door
access
Primary air
Oven door
Accessories Smoke
bypass rod
Combustion
chamber’s door
Plate
contour

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COMPONENTS DESCRIPTION
Ash Drawer
The ash drawer is located under the cooking stove, behind the ash door.To avoid the accumulation of
cold ashes in the combustion chamber, pull and push on the ashtray knob. The ashes will fall into the
drawer. The cooking stove will then always be ready to receive a new load of wood and the primary
air will flow correctly in the cooking stove.
The ash drawer must always be in place and the access door must be kept close at all time when the
cooking stove is ignited.
It is recommended that the ash drawer be emptied every day or with every use of the cooking stove.
Use the glove included with the cooking stove to open the ash door and manipulate the ash drawer.
After each emptying, put the drawer back in place. Not doing so could be very dangerous especially
if the cooking stove is ignited.
The use of a personal, central, or commercial vacuum cleaner to clean up your cooking stove is not
recommended. Ash particles can damage the vacuum engine. Furthermore, hot ashes could ignite the
content of your vacuum. The use of a vacuum for ashes is highly recommended.
Ashtray Knob
Ash drawer

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Bypass Rod
The bypass rod can be found above the oven door. It is used to improve the efficiency of the cooking
stove, in the startup stage and, also to heat up the cooking stove. The adjustment can be made by
pushing or pulling the rod. When the bypass rod is in the open position, the smoke escapes directly
into the chimney, which improuve draft during ignition
Open Closed
Primary Air Adjustment
You can adjust the primary airflow by turning the knob located on the ashes access door. This operation
will influence the intensity of the combustion.
MIN= Minimum intensity of combustion
MAX= Maximum intensity of combustion
MIN
MAX
primary air ow knob

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Hotplate
Do not overheat the plate.
The hotplate is designed for simple and quick cooking. The hottest part of the plate is located on the
cast iron rings. Therefore, it is the ideal place to quickly heat up a pan. The parts outside of the plate
are ideal to keep the food warm.
For good cooking on the plate, it is necessary to use flat bottom, heat resistant, pans.
When cooking on the hotplate, it is possible to reduce the discomfort due to the heat coming from the
combustion chamber by installing the protection plate, included with the cookstove, outside the door
of the combustion chamber.
Accessory Drawer
The accessory drawer is located in the lower righthand portion of the appliance. This space is dedicated
to store the tools necessary for the functioning of the cooking stove.
It is prohibited to put or store: alcohol, gasoline, liquid fuel, flammable materials, ashes, paper and wood
in the accessory drawer.
Warming Drawer
The cooking stove has a warming drawer located under the oven. To access it, open the accessory
drawer located under the oven.
Accessory drawer
Warmer drawer

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Oven
The kitchen stove has a stainless steel oven for cooking and baking. The oven panoramic window allows
you to see the cooking or baking without having to open the door. The door’s integrated thermometer
simplifies the reading of the oven temperature. The temperature indicated by the thermometer is only
used as a reference for cooking and baking.
Before starting cooking, the stove must operate at an optimal regime (see combustion regime section)
and the bypass valve must have been closed for at least 60 minutes.
The fire must be fuelled with small/medium wood logs to bring the oven to the desired temperature.
When the cooking temperature has been reached, add less wood to maintain a constant temperature
in the oven. After half of the cooking time, turn the pan to obtain an even and optimal cooking result.
During cooking, keep the oven door close to keep a constant temperature.
Pan
Thermometer

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OPERATION
Before the First Use
The plate has been treated with a lubricant to prevent rust and oxidation. Therefore, it is important to
clean it before the first use.
First Fires
Never use alcohol, gasoline, or any other liquid fuel.
The cover must always be up when the cooking stove is operating. Bring down the cover only when
the cooking stove is cold.
Before ignition, check to make sure the chimney is clean and clear. Check for the good operations of
all the devices related to the cooking stove.
The use of the cooking stove with cracked or broken components, such as the window or the baffle,
could cause dangerous situations and could damage the cooking stove.
The doors must remain closed and locked during the operation. The access panel for the ash drawer
must also be closed during the operation.
The startup of the cooking stove must be done only when all the installation steps for the cooking
stove and the chimney have been completed.
During the first fires, your cooking stove will give off an unpleasant smell along with a light smoke. This
has to do with the hardening of the paint process. The paint heats up, hardens, and adheres to metal.
The smell and the smoke will disappear when the cooking stove has been heated for several hours.
Increase the fire intensity gradually. Open a window. Get out of the room if needed. Even though the
smoke and the smell are unpleasant, they are nontoxic.
Loading
Do not load the wood through the cast iron rings.
The cooking stove must be loaded manually while functioning.
Load with combustible when the flame is minimum to avoid combustion gas to exit when the combustion
chamber’s door opens.
To add combustible, it is necessary to open the combustion chamber’s door. Load with wood and
close the door.
During this operation, always use the tools provided with the appliance.

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Combustible
This cooking stove is designed and approved for wood burning only. The use of any other type of
combustible will void your warranty.
Hardwood cut 25 to 30 cm (12 to 15 inches) such as oak, maple and ash is recommended.
To obtain a perfect combustion, it is necessary to keep combustible in a dry and cool area.
Startup Without Embers
If the cooking stove is lit during a very cold day, it will be necessary to preheat the chimney.
Put an ignition cube or a small quantity of paper. Add small pieces of wood on the ignition cube.
Ignite the paper or the ignition cube and open the air inlets and the bypass rod to the maximum.
Close the combustion chamber’s door.
When the fire slows down, add bigger pieces of wood. Restart this operation until it reaches a maximum
loading interval of 60 minutes and a maximum load of 27 kg/ h (60 pounds/h). When the desired
temperature is reached, see the “combustion regime” section for the opening of the air inlets.
Startup With Embers
When loading without fire but only with good embers proceed this way:
With the poker, bring the embers to the center of the combustion chamber.
Completely open the primary and secondary air.
The bypass rod should be closed.
Wait for the necessary time until a regular fire starts. Load a few small pieces of wood and let the flame
take over.
Put the primary and secondary air as well as the bypass valve in the position for combustion regime,
as indicated in the section “combustion regime”.

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COMBUSTION REGIME
To get a good compromise between the obtained heat and the wood consumption, it is recommended
to adjust the fire intensity using the primary air, the secondary air and the smoke bypass valve.
The following air command positions are based on an already ignited appliance and are for information
purposes only.
ADJUSTMENT POSITION
Primary air Closed
Secondary air Open
Bypass valve Closed
PRIMARY AIR
Closed Half open Open
SECONDARY AIR
Closed Half open Open
BYPASS VALVE
Open Closed

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COOKING STOVE MAINTENANCE
Before each cleaning operation, the cooking stove must be at room temperature.
Combustion Chamber
The cooking stove cleaning frequency depends on the type and quality of combustible used. A
high humidity rate, ashes, soot, or chemical components in the wood could increase the number of
cleaning necessary. Therefore, it is important to pay attention to the combustible used.
Combustion chamber cleaning: To get the maximum performance from the cooking stove, it must be
cleaned every day.
Grate cleaning : Empty combustion residues (be careful with the hot embers), open up the holes in the
bottom of the grate and empty the ash drawer.
The ashes must be stored in a metallic container with a waterproof lid. This closed container should
be put on a noncombustible surface, away from any flammable material. If the ashes are meant to be
buried or locally dispersed, they should be kept in a closed container until they are completely cold.
Window Maintenance
Clean the door window as needed. The use of a cleaner especially designed for solid combustible
heating appliances is recommended. A regular window cleaner won’t remove soot and creosote.
Never use an abrasive cleaner on the window. Do not clean the window when it’s hot. Do not force,
hit, slam, or do anything that could weaken the glass door. Do not use the cooking stove if the window
is missing, cracked, or broken.
Cleaning of the Exterior
Steel-cast iron part: Use a cloth and a product specifically designed to clean cast iron.
Glass-ceramic part: Use a sponge and a product specifically designed to clean heating appliances
windows then go over again with a dry cloth.
Varnished part: Use a cloth with a little neutral soap, then go over again with a damp cloth.
Cleaning of the top cooking plate: The stove cooking surface is cast iron. The use of it will change its
colour. This is not a materiel defect but a chemical and physical process due to the continuous heating
of the plate at high temperature. To clean the central part, use a damp cloth and a mild detergent.
Once it has been cleaned and dried up, it must be kept slightly greasy with cooking oil.
Plated surfaces: : Do not use abrasive cleaners. To maintain its original gloss, only use a soft damp
cloth.

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Cleaning Under the Hotplate
1. Remove the cast iron rings
(A)
2. Remove the hotplate by lifting
it upwards (B).
3. You will have access to all the
combustion chamber parts
for cleaning.
4. Remove the combustion
residues with the necessary
tools (poker, brush, shovel,
etc.) These are not included
with the cooking stove.
5. When all the cleaning process
is done, put the hotplate back
in place.
Cleaning Under the Oven Plate
1. Open the oven door and
remove the base plate by
uplifting it toward you. You will
access all the components for
the smoke pipe. Remove all
the combustion residues with
the necessary tools (poker,
brush, shovel, etc.) These are
not included with the cooking
stove.
2. When all the cleaning process
is done, put the plate back in
place.
3. Pay attention to the
positioning of the folded
part upwards.

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COMPONENTS REPLACEMENTS
Replacing Door Gasket
To maintain optimal performance, the door
should always be perfectly sealed with the
combustion chamber. The gasket must be
inspected periodically to get a tight seal.
With time, the door gasket will compress
and harden which will allow air to infiltrate.
You can test the condition of the gasket by
closing and locking the door on a piece of
paper. Check the periphery of the door. If
the paper slides easily at any place around
the door, it is time to change the gasket.
Use the right gasket that you will find at the
dealer. The right diameter and density of the
gasket are important so that the seal is tight.
Put the door facing down on a soft surface such as a cloth or a carpet. Remove the gasket and
use a screwdriver to scrape the old adhesive. Apply ½ inch (12 mm) high temperature sealant in the
groove of the gasket. Push the gasket into the groove. Do not stretch the gasket while installing. Keep
approximately ½ inch longer when cutting and then push it into the groove. Push away the exceeding
fibres under the gasket. Close the door and do not use the cooking stove for 24 hours.

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Replacing the Window Gasket
It is a good idea to replace the window gasket at
the same time as the door gasket. The gasket is
flat and made with braided fiber glass. Remove
the screws (E) and the window frames (C) and
(D) that hold the window to the door frame (A).
Remove the window (B) and the old gasket (F).
It is a good time to thoroughly clean the window!
Follow the same steps to replace a broken
window.
Do not weaken the door by hitting or slamming it. Do not use the cooking stove if the window is
missing, cracked, or broken.
Replacing a Broken Door Window
Delicately remove the broken pieces from the door frame. Discard the window scraps correctly.
A broken window must be replaced by an identical window (ceramic glass). Refer to the replacement
components section.
Always wear gloves when handling broken glass.
Warning: the replacement window should only be bought at an authorized dealer, see section
“component replacement”. Regular or heat tempered glass is not adapted for the high temperatures
of the cooking stove.
A
B
D
E
C
F
Watch out for cuts: Always
wear appropriate gloves when
handling broken glass.

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MAINTENANCE
Chimney Sweeping
Chimney sweeping can be difficult and dangerous. If you don’t have any experience sweeping
chimneys, you may want to hire a professional sweeper to inspect and clean your system the first
time. After seeing how the sweeping is done, you will know if it is a job you can do yourself.
The most commonly used equipment includes fiberglass rods with threaded connections and plastic
brushes. The brush is forcibly moved from top to bottom of the chimney to remove the creosote by
rubbing.
The chimney connector and its components should always be cleaned at the same time as the
chimney.
Cleaning Frequency
It is impossible to predict how long it will take or how much creosote will form in your chimney.
Consequently, it is important to check monthly if there are deposits in your chimney until you get used
to your new cooking stove or until you know the creosote rate formation. Even if the creosote forms
slowly in your system, the chimney should be inspected and cleaned annually.
It is recommended to clean the chimney system at the end of each heating season. During summer,
the air is more humid and with minimum air circulation in the appliance, creosote and/or the soot left in
the pipes can produce an acid that will accelerate the corrosion process of steel and may perforate it
prematurely. Consequently, this will not be covered by the warranty. Have the chimney system cleaned
by a professional sweeper.
Contact your municipal or state fire department to get information on how to take care of a chimney
fire. Have an emergency plan in place if a chimney fire would occur.
Why Sweep the Chimney?
Wood smoke can condense inside the chimney and the chimney connector, forming a flammable
deposit called creosote. If the creosote builds up in the evacuation system, it can inflame when the
fire is very hot. An extremely hot fire can progress to the extremity of the fire. Severe chimney fires can
damage even the best chimneys.
Smouldering fires can quickly cause a thick layer of creosote. When those are avoided, the gases
coming out of the chimney are almost transparent. Creosote is therefore formed more slowly. Your
new cooking stove has the necessary characteristics to help you make clean fires producing little or
no smoke. Therefore, less creosote will accumulate in the chimney.
Creosote - Formation and Elimination Necessity
When the wood is burned slowly, it produces tar and other organic vapours. When combined with
the moisture expelled, it forms creosote. Creosote vapours condense in a relatively cold chimney from
a small fire. Consequently, creosote residue accumulates in the chimney. During ignition, creosote
creates an extremely hot fire.
The chimney must be inspected at least twice a year during the heating season to determine when a
creosote accumulation occurred. When the creosote has accumulated, it must be removed to reduce
the risk of chimney fire.

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TROUBLESHOOTING
PROBLEM POSSIBLE CAUSES SOLUTION
Oven window and
/ or combustion
chamber’s window
blackening.
• Draft too low < 10 Pa
• Bad air regulations
• Too much combustible in
the cooking stove.
• Wood with a high rate of
relative humidity > 20-25%
• Unregulated combustion.
• Check that all the pipes are clean.
• Modify the chimney: increase the height
or check surrondings.
• See section (combustion regime).
• Reduce the quantity of combustible in
the combustion chamber.
• Dry the wood longer.
Irregular draw. • Inadequate or dirty chimney.
• Dirt in the combustion
chamber or in the cooking
stove.
• Sweep the chimney or have it clean by a
professional.
• Clean the cooking stove. (see section
maintenance and cleaning)
Black smoke leak
outside the cooking
stove.
• Ignition with green wood.
• Smoke pipe obstructed.
• Ignite the cooking stove with
suitable combustible (see section
combustible).
• Ask for professional qualified assistance.
Smoke coming out of
the cooking stove.
• Combustion chamber’s door
open while the cooking
stove is heating.
• Insufficient draw < 10 Pa
• Bad adjustments of the air
inlets during startup.
• The cooking stove must be
cleaned.
• Check the door closing and the
tightness of the gaskets.
• Check the isolation of the ducts.
• Eliminate or reduce to minimum the
deviations and the useless horizontal
lengths.
• Check all the chimney sections as well
as its height on the outside.
• Ask for a chimney inspection by a
certified technician.
• Read the instructions in the following
section (combustion regime) and
(Combustible).
• Regularly clean the cooking stove as
indicated.

Cooking stove_Revision : June 2017
DROLET COOKING STOVE LIMITED LIFETIME WARRANTY
The warranty of the manufacturer extends only to the original retail purchaser and is not transferable. This warranty covers brand new
products only, which have not been altered, modified nor repaired since shipment from factory. Proof of purchase (dated bill of sale),
model name and serial number must be supplied when making any warranty claim to your DROLET dealer.
This warranty applies to normal residential use only. Damages caused by misuse, abuse, improper installation, lack of
maintenance, over firing, negligence or accident during transportation, power failures, downdrafts, venting problems or under-
estimated heating area are not covered by this warranty. The recommended heated area for a given appliance is defined by the
manufacturer as its capacity to maintain a minimum acceptable temperature in the designated area in case of a power failure.
This warranty does not cover any scratch, corrosion, distortion, or discoloration. Any defect or damage caused by the use of unauthorized
or other than original parts voids this warranty. An authorized qualified technician must perform the installation in accordance with the
instructions supplied with this product and all local and national building codes. Any service call related to an improper installation is not
covered by this warranty.
The manufacturer may require that defective products be returned or that digital pictures be provided to support the claim. Returned
products are to be shipped prepaid to the manufacturer for investigation. Transportation fees to ship the product back to the purchaser
will be paid by the manufacturer. All parts covered by this warranty are limited according to the table below.
The manufacturer, at its discretion, may decide to repair or replace any part or unit after inspection and investigation of the defect. The
manufacturer may, at its discretion, fully discharge all obligations with respect to this warranty by refunding the wholesale price of any
warranted but defective parts. The manufacturer shall, in no event, be responsible for any uncommon, indirect, consequential damages of
any nature, which are in excess of the original purchase price of the product. A one-time replacement limit applies to all parts benefiting
from lifetime coverage. This warranty applies to products purchased after March 1
st
, 2015.
DESCRIPTION
WARRANTY APPLICATION*
PARTS LABOUR
Combustion chamber (welds only) and cast iron door frame. Lifetime N/A
Surrounds, ash drawer, trims (extrusions), and convector air-mate. 5 years N/A
Removable stainless steel combustion chamber components, deflectors, and
supports. 5 years N/A
Glass retainers, handle assembly, and air control mechanism. 3 years N/A
Carbon steel combustion chamber components. 2 years N/A
Paint (peeling**), plating (defective manufacture**), ceramic glass (thermal
breakage only**), gaskets, insulation, and oven thermometer. 1 year N/A
Firebricks, vermiculite combustion chamber components, oven mitt, and
cooking accessories. N/A N/A
All parts replaced under the warranty. 90 days N/A
*Subject to limitations above. **Picture required.
Shall your unit or a components be defective, contact immediately your DROLET dealer. To accelerate processing of your warranty
claim, make sure to have on hand the following information when calling:

Your name, address and telephone number;
Bill of sale and dealer’s name;
Installation configuration;

Serial number and model name as indicated on the
nameplate fixed to the back of your unit;
Nature of the defect and any relevant information.
Before shipping your unit or defective component to our plant, you must obtain an Authorization Number from your DROLET
dealer. Any merchandise shipped to our plant without authorization will be refused automatically and returned to sender.