DSPM Power Lynx 1 User manual

Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
Power Lynx 1
Uninterruptible Power System (UPS)
Technical Specications
PART 1 GENERAL
1.1 SUMMARY
1.2 STANDARDS
A. The UPS shall meet the requirements of the following standards:
1. IEEE 587-1980/ANSI C62.41 1980 Standards for Surge Withstand
Ability
2. FCC rules and regulations of Part 15, Subpart J, Class A
3. Listed under UL 924, Standards for Lighting Inverter Equipment
4. NEMA PE 1 (National Electrical Manufacturers Association) -
Uninterruptible Power Systems
5. NEMA 250 (National Electrical Manufacturers Association) – Enclosures
for Electrical Equipment (1000 Volts Maximum)
6. NFPA 70 – National Electrical Code
7. ISO 1001
8. Occupational Safety & Health Administration (OSHA)
01
A. This specification describes a single phase, on-line, double conversion, solid state Uninter-
ruptible Power System utilizing Patented ECM Technology here after referred to as the UPS.
The UPS shall operate in conjunction with the existing electrical system to provide high quality
power conditioning, back-up power protection and distribution for Lighting loads and other
critical loads.The system shall consist of a solid-state inverter, a temperature compensated
rectifier/battery charger, a 100% rated for continuous duty static switch, an internal maintenance
bypass switch, battery plant, status/control panel, and synchronizing circuitry. The enclosure is
a Nema 3R (outdoor) rain / weather resistant enclosure designed for outdoor environmental
conditions as described herein.

Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
1.3 SUBMITALS
1.4 QUALIFICATIONS & QUALITY ASSURANCE
A. Submittals for engineering approval shall contain the following
B. Upon delivery of the UPS system the following submittals shall be included:
1. An operators and users manual showing safe and correct operation of all
UPS functions.
1. Installation Drawings: Indicate electrical characteristics and connection require-
ments. Provide cabinet dimensions; battery type, size, dimensions, and weight and
location of conduit entry and exit; single-line diagram, control, and external wiring
requirements; heat rejection and air ow requirements.
2. Product Data: Provide catalog sheets and technical data sheets to indicate phys-
ical data and electrical performance, electrical characteristics, and connection re-
quirements.
A. Manufacturers Certication: The manufacturer shall specialize in manufacturing
of on-line, double conversion, single phase UPS modules specied in this docu-
ment with a minimum of twenty years documented experience, and with a nation
wide service organization. The manufacturer will use only patented ECM technolo-
gy. The manufacturer shall comply with ISO 1001 and shall be designed to interna-
tionally accepted standards.
B. Factory Testing: Prior to shipment the manufacturer shall complete a document-
ed test procedure to test all functions of the UPS module and batteries (via a dis-
charge test) and guarantee compliance with the specication. The manufacturer
shall provide a copy of the test report upon request.
C. Materials and Assemblies: All materials and parts comprising the UPS shall be
new, of current manufacture, and shall not have been in prior service, except as
required during factory testing. All active electronic devices shall be solid state and
not exceed the manufacturers recommended tolerances for temperature or current
to ensure maximum reliability. All semiconductor devices shall be sealed. All relays
shall be provided with dust covers. The manufacturer shall conduct inspections on
incoming parts, modular assemblies and nal products.
02

Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
1.5 DELIVERY, STORAGE, AND HANDLING
1.6 ENVIRONMENTAL REQUIREMENTS
1.7 WARRANTY
A. All products shall be packaged in a manner to prevent penetration by debris and to allow
safe delivery by all modes of ground transportation and air transportation where specied.
B. Prior to shipping all products shall be inspected at the factory for damage.
C. Equipment shall be protected against extreme temperature and humidity and shall be stored
in a conditioned or protected environment.
D. Equipment containing batteries shall not be stored for a period exceeding three months
without powering up the equipment for a period of eight hours to recharge the batteries.
A. The UPS shall operate under the following environmental conditions:
1. Temperature:
a. UPS Module
(1). Operating: -20° to 50°C (4°F to 122°F)
(2). . Non-Operating: -30°C to +60°C (-22°F to 140°F)
2.Relative humidity (operating and storage): 5 to 95% non-condensing
3. Barometric Pressure:
a. Up to 1000 meters above sea level
b. Up to 2000 meters with ambient temperature less than 28°C
c. Up to 12,000 meters above sea level non operating
4. Audible Noise: 45 DBA at 3 feet
A. UPS Module: The UPS shall be covered by a full parts and labor warranty from the manu-
facturer for a period of twelve (12) months from date of installation or acceptance by customer
or eighteen (18) months from date of shipment from the manufacturer, whichever occurs rst.
B. Battery: The battery manufacturer’s warranty shall be passed through to the nal customer
and shall have a minimum period of one year, with 4 years prorated warranty.
03

Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
1.8 SERVICE AND SPARES PARTS
PART 2 PRODUCTS
1.9 MAINTENANCE, ACCESSIBILITY AND SELF DIAGNOSTICS
2.1 ACCEPTABLE MANUFACTURERS/PRODUCT
PRODUCT SPECIFICATION
A. The manufacturer shall upon request provide spare parts kits for the UPS module in a timely
manner as well as provide access to qualied factory trained service personnel to provide pre-
ventative maintenance and service on the UPS module when required.
A. All UPS subassemblies, as well as the battery, shall be accessible from the front only. UPS
design shall provide maximum reliability and minimum MTTR (mean time to repair). To that
end, the UPS shall be equipped with a self-test function to verify correct system operation. The
electronic UPS control and monitoring assembly shall therefore be fully microprocessor based.
A. DSPM Power Lynx 1 Outdoor Emergency Lighting System
B. Engineer permits substitutions, subject to meeting all the requirements of this specication
and having written approval no less than 10 days prior to bid closing.
1. Auto-compensation of component drift;
2. Self-adjustment of replaced subassemblies;
3. Extensive acquisition of information vital for computer-aided diagnostics (local or remote);
1. Output Power Continuous Rating: The continuous output power rating of
the UPS shall be shall be ___________ KW (refer to data sheet for
power levels).
2. Input Voltage: ___________ VAC – 15% / +10%, single phase, 2-wire
plus ground.
3. Output voltage(s): ___________VAC single phase, 2 wire plus ground.
4. Battery Autonomy: The UPS shall be capable of operating at full load for
10 minutes at unity PF.
5. Battery Type: Valve regulated, sealed, Lead Calcium (AGM).
04
A. UPS Design Requirements

Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
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AC Output Characteristics
1. Input Frequency: 60 Hz
2. Power walk-in: 0 to 100% over a 10-second period.
3. Magnetizing Inrush Current: Less than nominal input current for less than one cycle.
4. Input Surge Protection: The UPS is equipped with standard input lter assembly will with-
stand surges per IEEE 587-1980/ANSI C62.41
1. Voltage Regulation: + 3.0% for no-load to full load and complete 10 minute battery run mode.
2. Frequency: 60 Hz (+ 0.1Hz when free running).
3. Voltage Distortion: Maximum 5% total (THD) @ 100% linear loads.
4. Voltage Transient (Step Load) Response:
5. Voltage Recovery Time: Return to within 3% of nominal value within 50 milliseconds.
6. Non-Linear Load Capability: Output voltage total harmonic distortion shall be less than 8%
when connected to a 100% non-linear load with a crest factor not to exceed 2.5%.
7. Slew Rate: 1 Hz/second maximum
8. Power Factor: Unity power factor.
9. Inverter Overload Capability:
10. Bypass Overload Capability: > 200% for one cycle; > 150% for 30 seconds
11. (LCD Monitor only) Every 30 days a self testing / self-diagnostics will be activated. The sys-
tem will log (store in memory) any alarms and make available through the front panel LCD all
information. The RS 232 / 485 will also make information available. The system will monitor all
working parameters before, during and after testing.
a. + 5% for 50% step load change
b. + 8% for 100% step load change
c. + 3 for loss or return of AC input power or manual transfer at full load.
a. 125% of rated load for 1 minute
b. 145% of rated load for 10 seconds
05
B. AC Input Characteristics

Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
06
D. DC Bus
1. DC Bus Voltage: 2.3 VDC/cell nominal Float level. The battery charger will compen-
sate for temperature changes in accordance with the battery manufacturer’s requirements.
UPS will utilize our watch-dog interface software to control DC voltage; this control will
extend life of batteries by
A. The UPS module shall be designed to operate as a double conversion, online reverse
transfer system in the following modes.
1. Normal: The inverter shall continuously supply power to the critical load. The rectier/
battery charger shall derive power from the utility AC source, supply DC power to the in-
verter and simultaneously oat charging the battery.
2. Emergency: Upon failure of the utility AC power source, the critical load shall be sup-
plied by the inverter, which, without any switching, shall obtain its power from the battery.
3. Recharge: Upon restoration of the utility AC power source (prior to complete battery dis-
charge), the rectier/battery charger shall power the inverter and simultaneously recharge
the battery
4. Bypass Mode: The static bypass transfer switch shall be used to transfer the load to
the bypass without interruption to the critical power load. This shall be accomplished by
turning the inverter o󰀨. Automatic re-transfer or forward transfer of the load shall be ac-
complished by turning the inverter on.
5. Manual Bypass Switch: A manual make before break internal bypass switch shall be
provided to isolate the UPS inverter output and static bypass and connect the load directly
to the utility until service personnel can arrive to repair unit.
A. Rectier / Battery Charger: Incoming AC power shall be converted to a regulated DC output
voltage. The rectier / battery charger shall provide high quality DC power to charge the bat-
teries and power the inverter and shall have the following characteristics:
2.3 MODES OF OPERATION
2.4 COMPONENT DESCRIPTION

C. Static Bypass: The static bypass transfer switch shall be solid-state, rated for continuous 100%
duty and shall operate under the following conditions:
D. Microprocessor Controlled Logic: The full UPS operation shall be provided through the use of
microprocessor controlled logic. All operation and parameters are rmware controlled. The logic
shall include a self-test and diagnostic circuitry such that a fault can be isolated down to the print-
ed circuit assembly or plug-in power assembly level.
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
07
1. Input Current Limiting: The UPS shall be equipped with a system designed to limit the
battery recharge current to conform to UL924 standard.
2. Modular Assembly: The rectier/battery charger assembly shall be constructed of mod-
ular design to facilitate rapid maintenance.
3. Charging Levels: The battery charging circuitry shall be capable of being set for auto-
matic battery recharge operation, oat service and equalizing operation.
4. Temperature Compensated Charging: The battery charger shall be equipped with a
temperature probe to enable temperature compensated charging and adjust the battery
oat voltage to compensate for the ambient temperature using a negative temperature
coe󰀩cient of 3 mV per cell per degree Celsius at a nominal temperature of 25°C.
5. Capacity: The rectier/battery charger shall have su󰀩cient capacity to support a fully
loaded inverter and fully recharge the battery to full capacity in accordance with UL 924
specications.
1. Uninterrupted Transfer: The static bypass transfer switch shall automatically cause the
bypass source to assume the critical load without interruption after the logic senses one of
the following conditions:
2. Inverter overload exceeds unit’s rating
3. Inverter failure
4. Automatic Uninterrupted Forward Transfer: The static bypass transfer switch shall au-
tomatically forward transfer power from the bypass to the rectier / inverter, without inter-
ruption, after the UPS inverter is turned “ON”, after an instantaneous overload-induced re-
verse transfer has occurred and the load current returns the UPS’s nominal rating or less.

2.5 SYSTEM CONTROLS AND INDICATORS
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
08
E. Standard Communication Panel: The UPS will include a standard easy to use commu-
nication panel. The UPS communication panel will include pushbuttons that will permit the
user to safely command the UPS.
A. Front Panel LCD Display: The UPS control panel shall provide a LCD display. The indi-
cation of UPS status, metering, battery status, alarm event log and advanced operational
features will be available. The display provides access to:
B. System Parameters Monitored (data displayed): The visual display will display the fol-
lowing system parameters based on true RMS metering:
1. Measurements, status indications and events
2. Menu protected by a password, used to make specic settings
3. Event log with time stamping
4. Access to all measurements
a. Input voltage indicator
b. UPS output voltage indicator
c. UPS output current indicators
d. DC voltage indicators
e. Load on battery
f. Load on UPS
g. Load on automatic bypass
h. Low-battery warning
i. General alarm
j. Additional indications shall provide maintenance assistance
1. Measurements
2. Status indications and events

2.6 MECHANICAL DESIGN AND VENTILATION
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
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09
2. Time-stamped historical events: This function shall time-stamp and store all im-
portant status changes, anomalies and faults and make this information available for
automatic or user-requested consultation; it shall interpret the events and indicate
remedial measures if applicable.
4. Dry Contacts (Optional): The UPS shall be capable of providing optional relay
contacts. The contacts will be a form “C” contact and will change state to indicate the
operating status. The contacts will be rated at 2.0 A (125 VAC / 30 VDC). Contacts
shall be programmed as:
a. UPS on Line
b. Load on Bypass
c. UPS on Battery
3. DB-9 RS232 Connector: One DB-9 connector with serial output will be provided for
field diagnostic actions.
A. Enclosure: The UPS shall be housed in a freestanding enclosure. The mechanical struc-
ture of the UPS shall be su󰀩ciently strong and rigid to withstand handling and installation
operations without risk. Access to UPS subassemblies shall be through the front only. The
sheet-metal elements in the structure shall be protected against corrosion by a suitable
treatment, such as zinc electroplating, powder coating, epoxy paint or an equivalent.
B. Cable Access: The standard UPS available shall accommodate side, top and
bottom entry cables.
C. Ventilation and Heat Rejection: The UPS shall be designed for forced aircooling. Air
inlets shall be provided from the front bottom of the UPS
enclosure. Air exhaust shall be from the top or side portions of the unit.

A. The UPS module shall use a valve regulated sealed Lead Calcium heavyduty industrial
battery, designed for auxiliary power service in a UPS application. The primary battery
shall be furnished with battery with impact resistant plastic case and housed in matching
battery cabinet (s).
1. Protection against Deep Discharge and Self-Discharge: The UPS shall be equipped with
a device designed to protect the battery against deep discharge depending on discharge
conditions, with isolation of the battery by a circuit breaker. In particular, a monitoring device
shall adjust the battery shutdown voltage as a function of a discharge coe󰀩cient to
avoid excessive discharge.
The maintenance bypass provides a wrap around bypass conguration for total UPS iso-
lation during maintenance. Maintenance bypass transfers shall be without interruption and
shall have mechanical interlocks to protect the UPS from damage in the event of an out of
sequence transfers.
A. The manufacturer shall make available to the cu󰀬omer various levels of training ranging
from basic UPS operation to UPS maintenance.
A. The UPS system will be checked, start-up and tested by a manufacturer’s qualied eld
service engineer.
2. Battery Self-Tests: The battery monitoring system shall be to perform the following auto-
matic functions:
a. Battery circuit check
b. Partial discharge test customer selectable (LCD model only).
2.7 BATTERY
2.8 External Maintenance Bypass (Optional):
3.1 SITE TESTING START-UP
3.2 MAINTENANCE TRAINING
PART 3 EXECUTION
END OF SECTION
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
10