Ametek Surgex security plus ii ups-42100-85r User manual

Security Plus II

Online UninterruptiblePowerSupply

UPS-42100-85R

UserManual

User Manual

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User Manual

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TABLE OF CONTENTS

1.0 GENERAL SAFETYINSTRUCTIONS 1

2.0 UNPACKING AND INSPECTION 6

3.0 UPS PANEL LA

YOUT

7

4.0 UPS INSTALLATION (Hardwire Units Only) 8

4.1 Overview

8

4.2 Wiring Diagrams 10

4.3 Circuit Protection Requirements 14

5.0 OPERATION 16

5.1 Button Operation

16

5.2 LED Indicators and LCD Panel 17

5.3 Audible Alarm

19

5.4 Single UPS Operation

20

5.5 Connect Devices to UPS 21

5.6 Charge the Batteries 21

5.7 Battery Mode Operation 22

5.8 Test the Batteries 22

5.9 Turn Off the UPS with Utility Power Supply in AC Mode 22

5.10 Turn Off the UPS Without Utility Power Supply in Battery Mode 23

5.11 Mute the Buzzer 23

5.12 Operation in Warning Status 23

5.13 Operation in Fault Mode 24

5.14 Operation of Changing Charging Current 24

6.0 LCD SETTING 25

7.0 OPERATON MODE/STATUS DESCRIPTION 34

8.0 FAULT CODE

36

8.1 Warning Indicator 36

8.2 Warning Code 37

9.0.

TROUBLESHOOTING

38

10.0. STORAGEAND MAINTENANCE 40

10.1 Storage 40

10.2 Maintenance 40

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1.0 GENERAL SAFETY INSTRUCTIONS

Warnings in this manual appear in any of four ways:

Use of this equipment in life support applications where failure of this

equipment can reasonably be expected to cause the failure of the life

support equipment

or to significantly affect its safety or

ef

fectiveness

is not recommended. Do not use this equipment in the presence of a

flammable

anesthetic

mixture with air, oxygen or nitrous

oxide.

Connect

your UPS power

module’s grounding

terminal to a

grounding

electrode conductor.

The UPS is connected to a DC energy source (battery). The output

terminals may be live when the UPS is not connected to an AC supply.

Operation

DAN

GE

R

Do not disconnect the earth conductor cable on the

UPS

or the building

wiring terminals at any time as this would negate the protective earth of the

UPS

system and of all connected loads.

DAN

GE

R

The

UPS

system features its own, internal current source (batteries). The

UPS

output sockets or output terminal blocks may be electrically live even if

the

UPS

system is not connected to the building wiring outlet.

W

ARN

ING

In order to fully

disconnect

the UPS

system,

first

press

the “OFF” button

and

then disconnect the mains.

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NOTE TO USERS

To ensure correct operation of the UPS, please read this instruction

manual carefully. Please keep this manual handy for future reference.

ELECTRICAL HAZARD

AUTHORIZED

PERSONNEL

ONLY

This UPS has dangerously high voltages on both its Input

and output connections. Contact with these voltages may

be life threatening. Please follow the operating instructions

carefully. Please give close attention to the warnings in

this manual and those posted on the UPS. There are no

user serviceable parts inside the UPS. Disassembly and/

or maintenance should only be done by an authorized

professional service technician

IMPORTANT INFORMATION FOR USERS

OF

THIS UNINTERRUPTIBLE POWER

SUPPLY

1. Before operating the UPS or connecting any load equipment,

please ensure the UPS is connected to a properly grounded

electrical supply.

2. This UPS has dangerously high voltages on both its input and

output connections. Contact with these voltages may be life

threatening.

3. Please do not disassemble the covers. There is a risk of electric

shock.

4. In an emergency, immediately turn off the circuit breaker for the

circuit supplying power to the UPS; open DC on battery breaker.

5. This UPS has two power sources. One is the circuit supplying the

UPS with input power. The other is the UPS battery. Prior to any

maintenance, both of these power sources must be disconnected

to ensure that the UPS is de-energized. If only the input power

is disconnected, the UPS can still operate from the battery, and

hazardous voltages may still exist.

6. To prevent damage or a safety hazard, keep the UPS away from

open flame and any other

devices

that may

cause sparks.

7. Do not open or damage individual battery cases as spillage of

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caustic electrolyte may occur, resulting in danger to life, safety, and

the environment.

8. The charging characteristics of UPS batteries vary by both brand

and type. For this reason, replacement batteries should be of the

same

brand and type

as those specified

by the

manufacturer

.

Using

batteries

other than the brand and

type

specified

by

the

manufacturer may affect the performance

of the UPS. Before installing batteries of different brand or type,

please consult with the manufacturer.

9. The UPS has an internal EMI filter for

purposes

of

enhancing

electromagnetic compatibility with the input mains

supply. This filter

produces leakage

current to earth on the

input mains.

When

selecting a circuit breaker for the branch

circuit supplying power

to the UPS, ensure that the breaker selected is not an ELCB type

circuit breaker that detects earth leakage current.

10. Please contact the manufacturer or an authorized distributor for

any assistance with troubleshooting.

11. The UPS should only be serviced or maintained by a factory

authorized service technician.

12. This UPS meets FCC Class A electromagnetic compatibility

requirements.

13. Depleted batteries must be disposed of in a proper manner

.

Contact your local recycling or hazardous waste center or the UPS

manufacturer for instructions concerning proper disposal.

CAU

TION

Please be careful to observe the following general safety precautions

during operation or maintenance

1. There are no user serviceable parts inside this UPS. Please don’t

remove

the

covers.

This

system

can only be

maintained or

repaired by an authorized SurgeX service technician.

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2. To improve electromagnetic compatibility (EMC), this UPS has

an input EMI filter, which

produces

potentially

dangerous

leakage

current to ground. Ensure the UPS is connected to a

properly grounded input electrical source. Install this UPS indoors

in an environment that is temperature and humidity controlled.

3. Install this UPS in a dust-free environment.

4. This UPS has two sources of power. Before maintenance is

performed, turn off the branch circuit breaker powering the UPS

and turn off all battery switches.

5. Even with the AC input power supply turned off, the

UPS’s

internal

battery still represents a potentially dangerous source of

high voltage electrical power.

6. If the battery circuit has not been disconnected from the AC

input, dangerous voltage potential still exists between the battery

terminal and the ground terminal.

7. UPS batteries represent a high voltage source and a potential

hazard to personal safety. Please pay attention to proper safety

precautions and use insulated tools during installation.

8. UPS batteries contain corrosive and caustic chemicals. Improper

handling of batteries may lead to the unintended release or

leakage of these substances. Please handle batteries carefully.

9. Condensation may occur when the UPS is moved from a

low temperature, low humidity environment to a warm humid

environment. Condensation may cause UPS damage or hazardous

electrical shock. To ensure the safety of both the UPS and the

personnel around it, make sure that the UPS is installed only after

it has fully acclimated to its installation environment. This UPS

is not intended to be operated in an environment of either low

temperature or high humidity.

10. The DC voltage is still present on the battery fuses even with the

UPS turned off. The batteries must be removed before servicing

UPS.

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CAU

TION

Ensurethat no liquid or other foreign objects can enter into the

UPS

system.

W

ARN

ING

The

UPS

is to be operated by individuals with appropriate experience.

Standards* Safety

Safety Conformance:

IEC/EN

62040-1, UL1778 (5th Edition)

Safety Markings: cTUVus, CE

* EMI

Conducted

Emission: IEC/EN

62040-2,

FCC PART15 CLASS A

Radiated

Emission: IEC/EN

62040-2,

FCC PART15 CLASS A

*EMS

ESD: IEC/EN

61000-4-2

Level 4

RS: IEC/EN

61000-4-3

Level

3

EFT: IEC/EN

61000-4-4

Level 4

SURGE: IEC/EN

61000-4-5

Level 4

CS:

IEC/EN

61000-4-6

Level

3

Power-frequency Magnetic

field: IEC/EN

61000-4-8

Level 4

Low

Frequency Signals:

IEC/EN

61000-2-2

Warning: This is a product for commercial and industrial application in the

second environment installation restrictions or additional measures may be

needed to prevent disturbances.

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2.0 UNPACKING AND INSPECTION

Unpack the package and check the contents. The shipping package

contains:

•Quick Start Guide

•One UPS

•One RS-232 cable (option)

•One USB cable

NOTE:

Before installation, please inspect the unit. Be sure that nothing

inside the package is damaged during transportation. Do not

turn on the unit and notify the carrier and dealer immediately

if there is any damage or lacking some parts. Pleasekeep the

original package in a safe place for future use.

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3.0 UPS PANEL

L

A

YOUT

1. RS-232 communications port

2. USB communications port

3. Emergency power off connector (EPO)

4. Intelligent pocket

5. Charger cooling fan

6. Power stage cooling fan

7. Maintenance bypass switch

8. Input circuit breaker

9. Isolation transformer cooling fan

10. Input / output terminal block connections

11. External battery cabinet connection

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4.0 UPS INSTALLATION (Hardwired units only)

4.1 Overview

CAU

TION

Installation and wiring must be performed in accordance with local electrical

laws/regulations/codes. Thefollowing instructions should only be executed

by

qualified

professional

personnel.

1. Make sure the mains wire and breakers in the building are suitable

for the rated capacity of the UPS to avoid the hazards of electric

shock or fire.

2. Switch off mains power before installation.

3. Turn off all the connected devices before connecting to the UPS.

4. Remove terminal block cover on the rear panel of UPS, then

connect the wires according to the following terminal block

diagrams:

Rear panel terminal block layout –all

models

Note: Illustration above showing 10-pole block applies to all

models.

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•1 - 3 are SSOTAP selection (must match mains input / inv

voltage selection)

•4; 5; 6; 7 Next four are outputs as listed -120; 88; 0; +120

•8; 9; 10 Last three are mains power input l1; l2; earth.

CAU

TION

For field wired units, refer to the

tables

below for the

proper cond

uctor

size

and

torque requirements.

Only

copper conductors

are to be

used

for field

wiring

connections.

The

conductors should

be

rated

at least

75°C or

greater. The conductor recommendations listed in the chart below are

intended

for

installations

in North America. For

international insta

llations, please refer to

the local and national electrical codes and standards.

RATING

INPUT

CONDUCTOR

(A

WG)

MIN

MAX

TORQUE

(in-lbs.)

OUTPUT

CONDUCTOR

(A

WG)

MIN

MAX

TORQUE

(in-lbs.)

GROUND

(A

WG)

MIN

MAX

TORQUE

(in-lbs.)

2.0kVA 12 6 20 12 6 20 12 6 20

3.0kVA 12 6 20 12 6 20 12 6 20

4.0kVA 10 6 20 10 6 20 8 6 20

5.2kVA 8 6 20 8 6 20 8 6 20

6.0kVA 8 6 20 8 6 20 6 6 20

8.0kVA 4 1 60 4 1 60 6 4 60

10.0kVA 4 1 60 4 1 60 6 4 60

TABLE 2-4A HIGH VOLTAGE CONDUCTOR SIZE AND TORQUE SPECIFICATIONS

RATING

INPUT

CONDUCTOR

(A

WG)

MIN

MAX

TORQUE

(in-lbs.)

OUTPUT

CONDUCTOR

(A

WG)

MIN

MAX

TORQUE

(in-lbs.)

GROUND

(A

WG)

MIN

MAX

TORQUE

(in-lbs.)

2.0kVA 10 6 20 10 6 20 8 6 20

3.0kVA 8 6 20 8 6 20 6 4 20

TABLE 2-4B LOW VOLTAGE CONDUCTOR SIZE AND TORQUE SPECIFICATIONS

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4.2 Wiring Diagrams (Hardwired units only)

For North American

applications,

UPS

models

may be

configured

for an

input voltage of 208 or 240 volts at 60 Hz. SSO tap must match

customers utility voltage. Output voltages for these models are available

at 120, 208 (using the 120 & 88 taps) and 240 volts at 60 Hz. See the

table below to connect to the terminal block in Figure 2-5D to achieve the

desired

input and output voltage

configurations.

NORTH AMERICAN CONNECTIONS

INPUT OUTPUT

SSO

VOLTAGE

RATING VOLTAGE

L1 - L2 FREQ VOLTAGE NEURTRAL

BOND FREQ TAP

JUMPER

208 208 60 -120 10.0 88 0 +120 SEE 60 208-(0)

240 240 60 -120 8.0 88 0 +120 DIAGRAM

40 240-(0)

NOTE:

Theneutral to ground bond connection must be properly

connected

for a 50 or 60 Hz

configuration.

For

international applications,

UPS

models

may be

configured

for

an

input voltage of 220, 230 or 240 volts at 50 Hz. SSO tap must always

be set to 240. Output voltage for these models matches the input voltage

at 50 Hz. See the table below to connect to the terminal block in Figure

2-5B to

achieve

the

desired

input and output voltage

configurations.

INTERNATIONALCONNECTIONS

INPUT OUTPUT

VOLTAGE

RATING

VOLTAGE

L1 - L2 FREQ VOLTAGE

NEURTRAL

BOND FREQ

SSO TAP

JUMPER

-- -- -- -- -- -- --

220 220 50Hz 0 -- 110 220

230 230 50Hz 0 -- 115

230

SEE

DIAGRAM

-- --

50Hz 240-(0)

240 240 50Hz 0 -- 120 240 50Hz 240-(0)

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1) 120V and 208V Output

Output wiring –208V & 120V

NOTE 1: SSO Tap

Selectionneeds

to be set to

match

the

input

voltage.

NOTE 2: 208 is obtained by using the 120 and 88 terminals.

NOTE 3: Make sure that the wires are connected tightly to the

terminals.

NOTE 4: Install the output breaker between the output terminal and

the load. The

breaker should

be qualified with

leakage

current protection if necessary.

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2) 120V and 240V Output

Output wiring –240V & 120V

NOTE 1: SSO Tap

Selection needs

to be set to

match

the

input

voltage. Install a jumper between 0-208V or 0-240V.

NOTE 2: Split phase wiring, load shall be balanced 50 / 50 on each

side of transformer taps.

NOTE 3: Make sure that the wires are connected tightly to the

terminals.

NOTE 4: Install the output breaker between the output terminal and

the load. The

breaker should

be qualified with

leakage

current protection if necessary.

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3) 120V Outputs

Output wiring –120V

NOTE 1: SSO Tap

Selection needs

to be set to

match

the

input

voltage. Install a jumper between 0-208V or 0-240V.

NOTE 2: Thereare 2 sets of 120V outputs. Each set can carry half

of the total

UPS

capacity.

NOTE 3: Make sure that the wires are connected tightly to the

terminals.

NOTE 4: Install the output breaker between the output terminal and

the load. The

breaker should

be qualified with

leakage

current protection if necessary.

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4.3 Circuit Protection Requirements (Hardwired units only)

All

SurgeX

Hardwired Security Plus UPS

system’s mains

INPUT

must be protected by proper sized branch circuit breakers in the building

installation. The recommended branch circuit ratings at full rated load are

listed below:

2.0 kVA, Input 120V, Output 100-120V

35 AMP

3.0 kVA, Input 120V, Output 100-120V

45 AMP

Refer to local and national electrical codes for proper installation

guidelines. The breaker recommendations listed in the chart above are

intended for installations in North America. For international installations,

please refer to the local and national electrical codes and standards.

208V

240V

2.0 kVA, Input 208-

240V, Output 200-240V

20

AMP

15

AMP

3.0 kVA, Input 208-

240V, Output 200-240V

25

AMP

20

AMP

4.0 kVA, Input 208-

240V, Output 120-240V

35

AMP

25

AMP

5.0 kVA, Input 208-

240V, Output 120-240V

40

AMP

30

AMP

6.0 kVA, Input 208-

240V, Output 120-240V

45

AMP

35

AMP

8.0 kVA, Input 208-

240V, Output 120-240V

60

AMP

45

AMP

10.0 kVA, Input 208-

240V, Output 120-240V

80

AMP

60

AMP

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All

SurgeX

Hardwired Security Plus UPS

system’

s

OUTPUT must be

protected by proper sized AC disconnect device. The recommended

disconnect device ratings at full rated load are listed below:

2.0 kVA, Input 120V, Output 100-120V

20

AMP

2.0 kVA, Input 208-240V, Output 200-240V

10

AMP

3.0 kVA, Input 120V, Output 100-120V

30

AMP

3.0 kVA, Input 208-240V, Output 200-240V

15

AMP

4.0 kVA, Input 208-240V, Output 120-240V

20

AMP

5.0 kVA, Input 208-240V, Output 120-240V

25

AMP

6.0 kVA, Input 208-240V, Output 120-240V

30

AMP

8.0 kVA, Input 208-240V, Output 120-240V

50

AMP

10.0 kVA, Input 208-240V, Output 120-240V

65

AMP

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5.0 OPERATION

5.1 Button Operation

LCD

LED

Button

Function

ON/Enter

Button

Turnon the

UPS:

Pressand hold the button more than

0.5s to turn on the UPS.

Enter Key:

Press

this button to confirm the

selection

in

setting menu.

OFF/ESC

Button

Turnoff the

UPS:

Pressand hold the button more than

0.5s to turn off the UPS.

Esc key: Pressthis button to return to last menu in set-

ting menu.

Test/Up Button

Battery test: Press and hold the button more than 0.5s to

test the

battery

while in AC

mode,

or CVCF

mode.

UP key: Pressthis button to display next selection in

setting menu.

Mute/Down Button

Mute the alarm: Pressand hold the button more than

0.5s to mute the

buzzer. Please

refer to

section

3-4-

9 for details.

Down key: Press this button to display previous selec-

tion in setting menu.

Test/Up + Mute/

Down Button

Pressand hold the two buttons simultaneous more than

1s to enter/escape the setting menu.

*

CVCF

mode means convertermode.

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5.2 LED Indicators and LCD Panel

LCD panel

LED indicators

LED Indicators:

There are 4 LEDs on front panel to show the UPS working status:

LED

Mode

Bypass

Line

Battery

Fault

UPS

Startup

●

No Output

mode

○

Bypass mode

●

○

AC

mode

○

●

○

Battery mode

○

●

○

CVCF

mode

○

●

○

Battery Test

●

○

ECO

mode

●

○

Fault

○

●

Note: ●means LED is lighting, and ○means LEDis faded.

Ametek SURGEX Security Plus II UPS-42100-85R User manual

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