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8Monster 696/696+ - M.Y. 2009 - edition 00
General summary
4.1 - Cylinder head assemblies: checks and adjustments 12
Checking and adjusting valve clearances 13
Checking the engine timing 17
4.2 - Cylinder head assemblies: timing belt covers/timing system 19
Removal of the timing belt covers 20
Removal of the timing system assembly 21
Disassembly and reassembly of the timing belt pulleys 25
Refitting the timing system assembly 26
Refitting the timing belt covers 36
4.3 - Cylinder head assemblies: camshafts 37
Removal of the intake manifolds 38
Refitting the intake manifolds 39
Removal of the inner timing belt covers 40
Removal of the valve covers 42
Refitting the valve covers 43
Removal of the camshafts 44
Inspecting the camshafts 46
Checking the oil seals 46
Refitting the camshafts 47
Refitting the camshaft end caps 50
4.4 - Cylinder head assemblies: valves - rocker arms 52
Removal of the cylinder head assembly 53
Removal of the rocker arms, shims and valves 54
Overhaul of cylinder head components 58
Refitting the cylinder head assembly 67
Refitting the rocker arms, shims and valves 68
Refitting the cylinder heads 72
5 - Cylinder/piston assemblies 74
Removal of the cylinder/piston assembly 75
Overhaul of the cylinder barrel/piston components 78
Refitting the cylinder/piston assembly 84
6.1 - Clutch assembly: APTC wet clutch 88
Description of the APTC clutch assembly 89
Removal of the APTC clutch 90
Disassembly of the clutch hub-plates-centre assembly 92
Overhaul and inspection of the APTC clutch components 93
Reassembly of the clutch hub-plates-centre assembly 95
Refitting the APTC clutch 97
6.2 - Clutch assembly: clutch-side crankcase cover 100
Removal of the clutch-side crankcase cover 101
Disassembly of the clutch-side crankcase cover 102
Reassembly of the clutch-side crankcase cover 103
Refitting the clutch-side crankcase cover 104
6.3 - Clutch assembly: primary drive gears 106
Removal of the primary drive gears 107
Refitting the primary drive gears and checking backlash 109
