Dunster House ATLAS P5-3030PRG User manual

INSTALLATION MANUAL
ATLAS PERGOLA
3.2m x 3.2m
P5-3030PRG
Unique Product Reference Number:
__________________________________
Manufacturer:
Dunster House Ltd.
Caxton Road
Bedford
Bedfordshire
England
MK41 0LF
Customer Service Department:
[e-mail]
www.dunsterhouse.co.uk
V2

Queries Procedure
Important Information
You will need
Please retain all documentation relating to your purchase.
In the unlikely event that you need to contact us, please do so in writing to:
Email: [e-mail]
Post: Dunster House Ltd, Caxton Road, Elms Farm Industrial Estate, Bedford, MK41 0LF, England.
Our Customer Service department is open 9 a.m. to 5 p.m. Monday to Friday. Please include your Sales Order (SO)
number or post code in any correspondence with Customer Service to enable them to locate your file.
The Nature of Wood
The wood provided for your garden building is softwood which has been kiln dried and is pressure treated for
protection against fungal decay and insect infestation. Wood is a natural product which may have knots, knot holes,
imperfections, cracks and warping.
Due to the inherent properties of wood we make no guarantees with regards to the above, nor will replace any
lengths of timber for any of the following reasons:
•Any timber that contains knots where they do not influence the structural stability of the product.
•Cosmetic appearances - colour variations e.g. caused by the structure or age of the product.
•Timber that has shakes, cracks or gaps that do not influence the structural strength of the product.
•Any timber that has been covered or buried underground.
•Twisted timber that can be installed.
•Queries arising from a neglectful manner of construction be in the foundation or erection of the product.
•Queries due to modifications by the owner causing timber to deform.
Any valid queries will be satisfied by the exchange or replacement of the defective parts only.
This product has been designed with the self build in mind. However, it is important that the assembly
instructions are followed carefully.
Precautions:
•Always use working gloves.
•It is essential to have an assistant.
•All screw holes need to be pre-drilled using a 3mm drill bit (not provided) to avoid timber splitting.
This product is pressure treated so you will not need to treat it immediately or apply a preservative.
Pressure treatment does not mean that the timbers are waterproof, so you may wish to apply water repellent.
Water repellent can also be applied to timbers treated with a preservative.
Colour Transfer
This product has been pressure treated with wood preservative and a brown colour additive. Consideration should
be given to the propensity of the material to stain light colour adjacent surfaces, such as paving flags, render or
coated timber surfaces. We recommend contact between the timber and these surfaces is limited, and careful
consideration to storing the product prior to assembly should been taken in order to prevent such discolouration.
2 People Measuring Tape Spirit Level Drill/Driver
Gloves Ladder Hammer Utility Knife
Mallet Pozidriv bits 3mm Drill bit Saw
Socket Set Spanner 16mm Masonry Drill Bit (Wall panels only)

Page 3
Components required for Atlas Pergola 3.2m x 3.2m
120x120x2260.A
4x Post (Pressure Treated)
45x140x3200.A
7x Beam (Pressure Treated)
45x70x3200.A
2x Top Beam (Pressure Treated)
20x120x300.A
16x Post Trim (Pressure Treated)
45x140x630.A
8x Brace (Pressure Treated)
2260
120
120
630 45
140
120 20
300
ACCESSORIES
Description - Fixings QTY
70mm Screws 16
M10x120mm Hex. Head Screws and Washer 16
70x70x55mm Bracket 4
Customer Instructions 1
Dunster House Logo 1
35mm Screws 50
100mm Screws 28
3200
140
45
3200
45
70

Page 4
Assembly Steps for Atlas Pergola 3.2m x 3.2m
** Avoid splitting timber parts by pre-drilling all screw holes **
Step 1.
120x120x2260.A4x
45x140x3200.A4x
100mm Screws12x
Step 2:
•Prepare 2 assemblies of the Beams and Posts as shown in the diagram below.
•Fix by screwing through the Posts into the Beams using (2x) 100mm screws per Post.
2725
100 mm Screws
4x- 45x140x3200.A
4x- 120x120x2260.A
Position prepared assemblies and join together using (2x) 45x140x3200.A. Secure using (4x) 100mm screws
45x140x3200.A
45x140x3200.A
45x140x3200.A
45x140x3200.A
Screw 100mm

Page 5
Assembly Steps for Atlas Pergola 3.2m x 3.2m
Step 3.
35mm Screws16x
45x140x630.A8x
70x70x55 Bracket
4x
M10 Washer
16x
M10x120mm Hex Head Screws
16x
**Avoid splitting timber parts by pre-drilling all screw holes**
2x- 45x140x3200.A
•Measure diagonals to check for squareness. Check Posts and Beams to make sure they are plumb
and level !!
•Fix 70x70x55 Brackets to Posts using (4x) 35mm screws.
•Secure the Pergola Posts to the ground using 70x70x55 Brackets. (Fixings not supplied)
•Fix (2x) 45x140x630.A Brace to each Post using (2x) M10x120
•Make sure your posts are level vertically (use a spirit level).
•Use a tape measure to check the distance of the top and bottom diagonals (4 diagonals in total).
•Make sure they are all the same before continuing withinstallation.
•If they are different, slightly move posts to make all diagonals equal (A=B on the top and on the bottom of
posts).
AB
L Bracket - 70x70x55
SCREW 35 mm
45x140x630.A
M10 x 120mm Hex head screw

Page 6
Assembly Steps for Atlas Pergola 3.2m x 3.2m
Step 4:
45x140x3200.A3x
45x70x3200.A2x
20x120x30016x
35mm Screws32x
100mm Screws16x
**Avoid splitting timber parts by pre-drilling all screw holes**
Step 5:
•Connect (3) 45x140x3200.B Rafters and (2) 45x70x3200.A by placing them onto the assembled frame as
shown in the diagram below.
•Use 16x 100mm Screws.
Congratulations on your new Pergola !!
•Fix 4x 20x120x300 to each post using 8 x 35mm Screws.
45x70x3200.A
45x140x3200.A
Screw 100mm
3x - 45x140x3200.A
2x - 45x70x3200.A
x16 - 20x120x300.A
35mm Screw
45x140x3200.A 45x140x3200.A

INSTALLATION MANUAL
Additional Wall Panels
Atlas Pergola
Please note:
1. These instructions will enable you to assemble additional wall panels to your Pergola.
The configuration of the panels shown on the illustrations may very from the product you have purchased.
2. For illustration purposes we have shown the 3 standard wall layout in theses instructions. You can mix and
match the panels as they are designed to work in any configuration.
3. Avoid splitting timber by pre-drilling ALL screw holes
IMPORTANT INFORMATION
Please remove component 45x140x630.A (Brace) if components CP1 and or CP8 are being installed.

Panel CP1
Page 8
Panel CP2
Components required for Additional Wall Panels Atlas Pergola 3.2m x 3.2m
Pressure Treated Pressure Treated
908 85
2120
908 85
1065
Panel CP8
Pressure Treated
908
1035
70

Page 9
Components required for Additional Wall Panels for Atlas Pergola 2.3m x 2.3m
15x70x2120
Full Wall Panel Trim
15x70x1065
Half Wall Panel Trim
15x70x1035
Glass Wall Panel Trim
20x100x908
Glass Wall Panel Sill
2120
70
15
1065 15
70
1035
70
15
ACCESSORIES
Description QTY
35mm Screws for Trims Varies
60mm Screws for Panels Varies
M10x110mm Hex Head Bolt for Shield Anchors 2 per panel
M10x28mm Washers 2 per panel
M10 Shield Anchors 2 per panel
(Cut from full height trim)
(Cut from full height trim)
908 20
100
1085 15
70
15x70x1085
Half Wall Panel Trim

Page 10
Assembly Steps for Atlas Pergola 3.2m x 3.2m
Step 1.
Panel CP1
60mm Screws
M10x110 Bolts
M10 Shield Anchors
M10x28 Washers
•Position the Panel CP1 between the Posts as shown in the diagram below.
•Join two (2) Panel CP1, using ten (5) 60mm screws.
•Connect the two panels to the Posts (5 screws each) and to the Beams with two (2) 60mm screws per panel.
•Fix the panels into the concrete base by
drilling n16 holes 80mm deep (2 per panel)
and inserting the shield anchors into the
holes.
•Fix the panels by inserting M10x110mm
bolts and M10 washers and tighten until
secure.
View from inside
Panel
M10x110mm
bolt &washer
M10 shield anchor
(n16 hole 80mm deep required)
Concrete
Full height wall panels assembly
** Quantity of components will vary,
depending on your purchase.
20
120
120
2973
2733
2733 2973
Please Note:
•Fix the ends panel first and space the centre panel between them. (option to add sealant between the panel and
the post)
•There maybe a gap between the panels, which is covered by the external and internal trims.
60mm Screw
Please Note:
•To fit the panel the braces has to be removed.

Page 11
Assembly Steps for Atlas Pergola 3.2m x 3.2m
Step 2.
35mm Screws
15x70x2120 Trim
•Fix 15x70x2120 Trims using (8) 35mm screws per trim on the outside of the wall panels.
•Fix 15x70x2120 Trims using (8) 35mm screws per trim on the inside of the wall panels.
•The Trims will cover the joints between the panels.
View from outside
Full height wall panels assembly
15x70x2120
35mm Screw
35mm Screw
15x70x2120
View from inside

Page 12
Assembly Steps for Atlas Pergola 3.2m x 3.2m
Step 1.
Panel CP2
M10x28 Washers
M10x110 Bolts
M10 Shield Anchors
60mm Screws
•Position the Panel CP2 between the Posts as shown in the diagram below. Join two (2) Panel CP2 using (6)
60mm screws.
•Connect the two panels to the Posts using (3) 60mm screws per panel.
•Fix the panels into the concrete by drilling
n16 holes 80mm deep (2 per panel) and
inserting the shield anchors into the
holes.
•Fix the panels by inserting M10x110mm
bolts and M10 washers and tighten
until secure.
View from inside
Panel
M10x110mm
bolt &washer
M10 shield anchor
(n16 hole 80mm deep required)
Concrete
Half height wall panels assembly
2973 2733
2733
2973
120
120
20
Please Note:
•Fix the ends panel first and space the centre panel between them. (option to add sealant between the panel and
the post)
•There maybe a gap between the panels, which is covered by the external and internal trims.
60mm Screw
** Quantity of components will vary,
depending on your purchase.

Page 13
Assembly Steps for Atlas Pergola 3.2m x 3.2m
Step 2.
20x100x908
15x70x1065 and 15x70x1085
35mm Screws
•Position 20x100x908 Sills on top of Panels CP2 so that they are flush with the panel frame from inside the
gazebo.
•Fix using (3) 35mm screws.
•Fix 15x70x1065 Trims using (6) 35mm screws per trim on the outside of the wall panels.
•Fix 15x70x1085 Trims using (6) 35mm screws per trim on the inside of the wall panels.
•The Trims will cover the joints between the panels.
View from outside
Half height wall panels assembly
View from inside
20x100x908
35mm Screw
15x70x1085
35mm Screw
15x70x1065
35mm Screw

Page 14
Assembly Steps for Atlas Pergola 3.2m x 3.2m
Step 1.
Panel CP8
35mm Screws
15x70x1035
60mm Screws
•Remove the beading trims from one side of Panel CP8 frames.
•Position Panel CP8 on top of the Sills so that they are flush on the inside. Join the frames together with part
(2) 60mm screws each panel.
View from inside
Window panels assembly
**Assemble half height wall panels according to
the instructions given on the previous pages.
•Position glass panes into the frames and refix Beading Trims into position. (see
Glass Installation)
•Position 15x70x1035 Window Trim center of two window panels (outside) and
secure with 35mm screws.
•Position 15x70x1035 Window Trim center of two window panels (inside) and
secure with 35mm screws.
15x70x1035
35mm Screw
60mm Screw
15x70x1035
35mm Screw
View from outside
Please Note:
•To fit the glass panel the
braces has to be removed.
View from
inside

Page 15
Assembly Steps for Atlas Pergola 3.2m x 3.2m
40mm Pin Nail
12x
19x25x840
2x
19x25x9152x
4x825x960 TGLASS
1x
Step 1:
Place 4x825x960 TGLASS into panel frame and make sure
it is centralized
Once Glass is in place apply silicone around the glass to
secure it into place.
Silicone
Silicone
Silicone
Silicone
Step 2:
Fix 2x 19x25x840 and 2x 19x25x915 parallel with their counterparts and secure using 40mm pin nails into per
timber as shown in the image below.
40mm Pin Nails
Place silicone around the edge of the frame.
Silicone
Silicone
Silicone
Silicone
Step 4:
Please note:
The glass is a smaller size compared to
panel frame to compensate for timbers
contracting, swelling and glass not being
cut square.
Step 3: Pre-drill the holes for the pin nails into the following
glass beading:
2x 19x25x840
2x 19x25x915