Durastall 140 Use and care manual

SHOWER STALL
ASSEMBLY • INSTALLATION • REPAIR PARTS
FOR ONE OF THE FOLLOWING MODELS:
MODEL: 80 (32”) 140 (36”)
Cabinet (rigid corners) with Standard Base
complete with Curtain and Valve assembly.
MODEL: 82 (32”) 142 (36”)
Cabinet (rigid corners) with Extended Base
complete with Curtain and Valve assembly.
ROUGH-IN:
DURASTALL®
SI-188 (8•07)
NOM. MODEL DIMENSION
SIZE NO. AB CD
32” 80 & 82 32-5/8” 32-5/8” 16-5/16” 16-5/16”
36” 140 & 142 36-5/8” 36-5/8” 18-5/16” 18-5/16”
MODELS
80 & 140
MODELS
80 & 140
MODELS
82 & 142
MODELS
82 & 142
A
B
C
D

1.
Suspend Center Panel off floor. Angle Corner Lock Strip
slightly, and engage a short section of Center Panel into Lock
Strip channel making sure smooth (gloss) side of panel will be
on inside of shower stall. Align top edge of Corner Lock Strip
with top edge of Center Panel. After total length of Lock
Strip has been started, secure the strip by tapping from top
to bottom with a mallet or hammer handle. Repeat
procedure for remaining Lock Strip. (FIG. 1)
2.
Suspend Right Side Panel and Center Panel Assembly off
floor. Working from outside, angle Center Panel Assembly
slightly to start engagement. Engage a short section of the
Side Panel and align so that top edge of panel is even with
the top of the Corner Lock Strip. After total length of Locking
Strip has been started, secure the strip in place by tapping
from top to bottom. Repeat procedure for Left Side Panel.
(FIG. 2)
3.
Insert a 1/4”-20 Flat Head Machine Screw through the hole
in molded Safety Rail Washer. Note that there are two holes
punched in the center of each panel. Screw a washer/screw
assembly into each hole from outside as shown.
Do not overtighten! (FIG. 3)
4.
Before installing Safety Rail, place a “U” nut on each end
of Safety Rail making sure flat surface is on outside as shown.
Position Safety Rail inside cabinet so that each end is
located between the two ribs on the inside of the front support
extrusions. Use a #10 x 5/8” Truss Head Screw to secure
both ends of the Safety Rail through the pre-punched holes in
the front supports. Position side and rear mounting pods of
Safety Rail onto previously installed mounting screws. Place a
1/4”-20 Flanged Nut on each mounting screw and tighten
securely using a 7/16” wrench. (FIG. 4)
SI-188 (8•07)2
BEFORE PROCEEDING TO STEP 5, POSITION BASE IN
PERMANENT LOCATION — SEE BASE INSTRUCTIONS
FIG. 4
FIG. 3
FIG. 2
FIG. 1

3SI-188 (8•07)
KEY MODEL MODEL
NUMBER 80 140 DESCRIPTION
170.102 40.1030 Shower Base
270.207 40.210 Threshold
342.309 42.309 Strainer
44242Drain Seal
580.140 80.140 Drain Body
632.214 32.214 Sealing Washer - 1/16”
742.319 42.319 Sealing Washer - 1/8”
832.207 32.207 Fiber Washer
942.305 42.305 Locknut
Note: For missing or replacement parts, contact Mustee
Customer Service @216.267.3100
PARTS LIST
PART NUMBER
PARTS ILLUSTRATION
SECTIONAL VIEW
STANDARD BASE
DRAIN SECTION
NOTICE: Standard Base is for use with Mustee free-standing cabinets only! NOT for “built-in” alcoves!
STANDARD BASE
A. Check shower base carefully making sure it is not damaged. Refer to the “rough-in” drawing and
determine location of shower base.
B. Assemble drain to shower base (see illustration) using all washers provided. Do not use any putty or thread
sealant on either drain body or locknut. Hand tighten locknut, then wrench an additional 3/4 turn – maximum.
C. Provide a 5” square opening in sub-floor or slab. This opening is to be located at center of shower base
location. Drain connection requires a 2” waste pipe (Schedule 40 PVC-DWV). Top of waste pipe must be
even with top of sub-floor or slab.
D. Place shower base directly on sub-floor or slab. Make sure it is level!
E. Seal waste by installing drain seal around 2 inch waste pipe. Tamp in place to bottom of drain body using a
1/4 inch diameter rod. Make sure top of drain seal is even with top of 2” waste pipe as shown in sectional
view and in full compliance with local code regulations pertaining to below floor waste connections.

4SI-188 (8•07)
KEY MODEL MODEL
NUMBER 82 142 DESCRIPTION
172.101 42.1020 Shower Base
270.207 40.210 Threshold
342.309 42.309 Strainer
442.306 42.306 Drain Body
532.214 32.214 Sealing Washer - 1/16”
642.319 42.319 Sealing Washer - 1/8”
732.207 32.207 Fiber Washer
882.303 42.313 Molded Waste Fitting
972.803 72.803 Leveling Screw (4-Req’d.)
PARTS LIST
PART NUMBER
PARTS ILLUSTRATION
EXTENDED BASE
A. Check shower base carefully making sure it is not damaged. Refer to the “rough-in” drawing and
determine location of shower base.
B. Assemble drain to shower base (see illustration) using all washers provided. Do not use any putty or thread
sealant on either drain body or waste fitting. Tighten drain fitting so outlet points in direction of floor drain
when base is set in desired location.
C. Determine point where 1-1/2” (Drain Kit 82.400A) or 2” (Drain Kit 42.400A) plastic pipe extension (Schedule
40 PVC-DWV not furnished) will go through base side wall and cut opening in side wall as required. Base
material may be drilled out or cut with fine tooth sabre saw or hacksaw. CAUTION: When cutting opening for
plastic pipe be careful not to cut into shower floor area.
D. Assemble 1-1/2” plastic pipe extension to drain fitting using plastic pipe cement obtainable through your
local plumbing or hardware supply store.
E. Set base on floor with leveling screws in place. Level unit and connect to floor drain using a plastic
elbow or similar connector.
SECTIONAL VIEW
EXTENDED BASE
DRAIN ASSEMBLY
NOTICE: Extended Base is for use with Mustee free-standing cabinets only! NOT for “built-in” alcoves!

SI-188 (8•07)5
5.
Apply a small bead of quality waterproof caulking (not
furnished) in track on Base – see illustration. Use the
Safety Rail to lift the panel unit and place into the track
against the caulking. It may be necessary to re-tap the
Corner Lock Strips to ease installation. (FIG. 5)
6.
From the outside, insert a 1/4”-20 x 1/2” Truss Head Screw
in the Base and through the pre-punched hole in the Front
Support. Secure with a 1/4”x 20 Hex Nut on the inside.
Repeat for the remaining Front Support. Insert a #10 x 3/8”
Truss Head Tapping Screw into the pre-punched center hole of
the back panel (this will align the panel to the base.) Follow the
same procedure for both side panels. Tighten all three center
screws, then start the remaining six screws. After all screws are
started, tighten securely. (FIG. 6)
7.
Set Top Frame in place and secure to panels and front supports
following the same procedure previously used for securing the
base. Note: Abead of silicone caulking on the top frame where it
meets the panels will help further seal the unit against leaks.
8.
Set Threshold in place between the front support
extrusions. Be sure that threshold “notch” is locked
into base “tee” section. Insert a 1/4”-20 Hex Head
Screw through the pre-punched hole in the front
support flange and screw into the threaded area of
the Threshold. Follow the same procedure for the
other side. After both screws are started, tighten
securely. (FIG. 7)
9.
(If door is to be installed on unit, refer to instructions
provided with door assembly at this time.) Slide
Curtain Hooks onto Curtain Rod. Position Curtain
Rod over molded sockets on top surface of Top
Frame. Press Curtain Rod down to snap in place.
CARE AND CLEANING
Your Shower Cabinet may be cleaned with a mild soap solution in warm water using a soft cloth. For stubborn
stains use Soft Scrub by Clorox or a powdered detergent such as Spic-n-Span. Never use abrasive scouring
powder or steel wool pads as they will dull and scratch the surface. A periodic coating of a silicone based marine
polish will help retain the fine finish of your unit.
WARNING! - Do not use spray on cleaners that require daily use without immediately rinsing to stop chemical reaction.
Damage of unit material will result and void warranty.
FIG. 7
FIG. 6
FIG.5

KEY PART NUMBER
NO. 32” 36” DESCRIPTION
180.318 40.317 Panel-Right Hand
280.318 40.317 Panel-Left Hand
380.316 40.315 Center Panel
480.220 80.220 Corner Lock Strip (2 req’d)
570.108 40.105 Top Frame - Molded
670.204 40.207 Curtain Rod
780.310 40.310 Safety Rail
880.803 80.803 #10-”U” Nut (2 req’d.)
940.803 40.803 1/4”-20 x 1” Flat Head Screw
(6 req’d.)
10 40.806 40.806 Safety Rail Washer (6 req’d.)
SI-188 (8•07)
PARTS ILLUSTRATION
PARTS LIST
E.L. MUSTEE & SONS, INC.
5431 West 164th Street • Brook Park, Ohio 44142
KEY PART NUMBER
NO. 32” 36” DESCRIPTION
11 40.805 40.805 1/4”-20 Flanged Hex Nut (6 req’d.)
12 80.812 80.812 #10 x 5/8” Truss Head Screw
(2 req’d.)
13 80.806 80.806 #10 x 3/8” Truss Head
Tapping Screw (18 req’d.)
14 80.810 80.810 1/4”-20 Hex Nut (4 req’d)
15 80.808 80.808 1/4”-20 x 1/2” Truss Head
Screw (4 req’d.)
16 80.809 80.809 1/4”-20 x 1/2” Hex Head
Screw (2 req’d.)
*80.700 80.700 Shower Curtain W/Hangers
*80.400 80.400 Valve & Shower Head Package
* Hardware NOT used
(x 2)