Duren Tools 321288 Specification sheet

www.duren.co.uk
Part C de: 321288
180mm 240v Electric P lisher
Pr duct Instruc& n Manual
PLEASE KEEP THIS MANUAL SAFE FOR FUTURE REFERENCE

321288
Instruc& n Manual
Duren T ls
T: 01582 484875 E: [email protected] .uk
www.duren.c .uk
Sp cification Acc ssori s
nput Power Rating 1200w 1 D Handle
Voltage 230v~50Hz 1 Hex Wrench
Free Speed 1500-4000RPM 1 Backing Pad
Pad Diameter 180mm 1 Wool Pad
Speed Adjustment Digital (500rpm increments)
Vibration Level 4.94m/s2(uncertainty 1.5m/s2)
Noise Level (LpA) 65dBA (uncertainty 3dBA KpA)
Weight 3kg
Tool Thread M14
Tool Us
This electric polisher can be used to polish a large range of painted or varnished surfaces. t is also for use with
compounding liquid.
G tting to know your tool
1 Tool speed is adjusted using the buttons on the upper surface of the tool. The speed is adjustable in
500rpm increments, starting at 1500rpm and running up to 4000rpm.
2 Two handed operation is recommended at all times.
3 The Spindle Lock Button is used to lock the mechanism to aid removal of the pad. DO NOT PRESS
TH S BUTTON WHEN THE TOOL S RUNN NG!
IMPORTANT
Please read through this Manual carefully before using the 3212 .
This t l must nly be used f r p lishing and within the parameters
utlined in this manual. All users f the equipment sh uld be trained in
any risks ass ciated with the pr ducts they are p lishing r using as
finishing aids.
Handle
Spindle Lock
Cable Entry
Speed Adjuster
Body
Power
Switch
Wool Bonnet
LED Speed
ndicator
D Handle
WARNING!
Tool not for use in work areas
covered by Ex-protection
regulations.

PLEASE KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE
Duren T ls
T: 01582 484875 E: [email protected] .uk
www.duren.c .uk
Saf ty Instructions
These instructions are intended as a guide to the correct use of this equipment. The process or materials being
polished may have risk characteristics requiring additional safety measures and these must be identified by the
user. All users of this polisher must be thoroughly acquainted with this manual.
B for Us and B for Using Tool for th First Tim
- Make sure you have the relevant Personal Protection Equipment (PPE).
Hand Prot ction
The pad revolves at high speed and may cause damage if bought into contact with exposed flesh.
The workpiece and the pad may also get hot after prolonged use. Hand protection must be strong
enough to protect the skin and be a good fit and have no loose parts that may get caught in rotating
parts.
Ey and Br athing Prot ction
The polishing process may create dust and other airborne particles. There is no dust extraction
function on this machine so it is essential that approved eye and breathing protection is worn.
Nois and Ear Prot ction
Depending on the material being worked on and the type of polishing pad used, noise levels may
cause hearing damage including temporary or even permanent hearing loss. t is recommended that
Ear Protection is worn at all times when using the polisher.
R p titiv Strain Injury (RSI)
All products of this nature can cause RS if used for long period, particulary in an awkward operating
position. Adequate rest periods and working conditions should be considered for prolonged use.
El ctrical Saf ty Instructions
Th own r and/or th op rator MUST r ad, und rstand and comply all points list d b low.
1 You MUST check all electrical products, before use, to ensure that they are safe.
2 You MUST inspect plugs, sockets, power leads and any other connectors for wear or damage.
3 You MUST have any worn or damaged plugs, sockets and power leads replaced immediately
upon discovery.
4 You MUST ensure that the risk of electric shock is minimised by the installation of appropriate
safety devices.
5 A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. - f
no RCCB is fitted, use of a Residual Current Device (RCD) is strongly recommended. f you are
unsure, speak to a qualified electrician and have an RCCB fitted if necessary.
6 RCDs are available from most electrical retailers.
7 The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the
safe condition of those appliances and the safety of the appliance operators. f in any doubt about
electrical safety, seek advice from the governing body or independent electrical training providers.
8 Ensure that the insulation on all cables and on the appliance are safe and intact before connecting it
to the power supply.
9 Ensure that cables are always protected against short circuit and overload.
10 Regularly inspect power supply cables and plugs for wear or damage and check all connections to
ensure that none is loose or damaged.
11 Ensure that the voltage rating of the tool matches your power supply and that the plug is fitted with
the correct fuse.
12 Do not yank the plug from the socket as can cause damage to both plug and socket. Any damage to
plugs or sockets is potentially lethal.
13 Never carry any electrical tool by it’s power lead.
14 f you are using an extension reel, ensure that it is fully unwound and that an RCD is fitted. A
minimum cable core of 1.5mm2is recommended although a core of 2.5mm2will ensure that heavy
loads can be handled and a core of 4mm2is recommended if extension length is greater than 20m.
Your extension reel needs to be marked for outdoor use if working outside.
15 The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business
premises, to be tested by a qualified electrician, using a Portable Appliance Tester (PAT), at least
once a year.

321288
Instruc& n Manual
Duren T ls
T: 01582 484875 E: [email protected] .uk
www.duren.c .uk
16 When the ASTA/BS approved UK 3 pin plug is damaged, cut the cable close to the plug and dispose
of the it safely. Fit a new plug according to the following instructions;
1: Connect the BROWN live wire to the live terminal ‘L’.
2: Connect the BLUE neutral wire to the neutral terminal ‘N’.
3: After wiring, check that there are no bare wires, that all wires
have been correctly connected, that the cable outer insulation
extends beyond the cable restraint and that the restraint is tight.
The plug fitted to this tool is fitted with a 13amp fuse.
This product is double insulated and marked with this symbol. t is fitted with
live (brown) and neutral (blue) wires only.
G n ral Saf ty Instructions
1 Ensure the polishing pad is equal to or greater than 120% of the stated RPM of the polisher.
2 Keep the workplace clean and tidy. Mess and clutter invite accidents.
Make sure that you have adequate lighting, we recommend a minimum lighting intensity of 300 lux.
Ensure that you position yourself in such a way that you are not working in your own shadow.
3 Use the tool in a well ventilated area and where a dust mask during the task - be away of particles
remaining in the atmosphere for a period of time after the task has completed.
5 Wear safety goggles that meet the latest HSE guidelines. Please note that normal spectacles are not
toughened and are not impact resistant.
6 Always maintain the tool in top condition to keep it working safely and efficiently. Follow instructions
and use a specialist 3rd party company if required.
7 Before switching plug on at the mains, ensure that the there is no way for the tool to start up
unintentionally and that the speed adjustment buttons are not stuck or held down.
8 DO NOT hold the workpiece by hand, always make sure the workpiece is clamped securely.
9 Keep all flammable and combustible materials away from the work area.
10 Children and other unauthorised persons should be kept away from the work area. Do not allow
yourself to be distracted be persons and events going on around you unless there is an emergency
that demands your immediate attention.
11 Accidents involving power tools can be caused by over familiarity. mplement and encourage a
disciplined work ethic at all times
12 NEVER use the polisher whilst the floor underfoot is wet or slippery.
13 NEVER use the polisher when standing on an unstable surface.
14 Keep the polisher out of reach of children.
15 Analyse the material you are polishing. Be aware of the dangers of polishing lead based
paints. Historically, paint contained lead and polishing such paint may cause toxic
particles to enter the atmosphere. f you suspect that lead could be in the paint the
following actions must be observed;
- Alert any other persons in the nearby and keep them away from the working area.
- Use specific air fed respirator, PE coated coveralls and latex gloves.
- Dispose of any dust and paint waste correctly and thoroughly clean the
workpiece and working area after the polishing has finished.
Refer to Material Safety Data Sheet if available.
16 NEVER attempt to sand materials containing asbestos.
17 V BRAT ON. Hand electrical tools may produce vibration. Vibration from polishers can
cause disease. The use of gloves will help reduce the risk and can help prevent injury.
18 Disconnect the electrical supply before changing disc or pad.
19 Ensure the polisher has stopped rotating before putting it down or handling the pad or disc.
20 NEVER carry the polisher by the power cord.
21 NEVER point the polisher at other persons.
22 NEVER operate the polisher whilst under the influence or drugs, alcohol or intoxicating medication.
23 Check you have no loose clothing, hair, jewellery or any other items of a personal nature
that might become entangled with the rotating parts.
24 Be aware of the dangers of working in or on and building or material containing asbestos. Always
take a appropriate measures up to an including contracting licensed 3rd parties to remove and/or
make safe and articles or asbestos.
25 f using a wool bonnet - ensure that the lace ends are tucked away before starting the tool.

PLEASE KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE
Duren T ls
T: 01582 484875 E: [email protected] .uk
www.duren.c .uk
Risk of Hand-Arm Vibration Injury
1 This tool is tested in accordance with EN12096.
2 Tested Vibration figure for this tool: 4.94m/s2(uncertainty 1.5m/s2)
3 These figures are suitable for comparison with emission levels of similar tools that have been
subject to the same test.
4 This tool may cause hand-arm vibration syndrome if its use is inadequately managed.
5 Recommended measures to reduce the risk of hand-arm vibration syndrome:
i Use tool for no more than 51 minutes in any 8 hour period
ii This duration should be reduced if the operator is subjected to hand-arm vibration from
other sources.
Op rating Instructions
1 Check all parts are complete and undamaged before switching on for the first time.
2 Run the tool for a short period of time at all speed graduations to ensure that it is working as
expected. f you suspect that there is not as it should be, contact your supplier straight away and do
not use the tool until the issue is resolved to your satisfaction.
3 When using the polisher for long periods of time, check the polishing pad for wear.
4 Replace worn pads as worn or clogged pads will make the polisher inefficient.
5 The polishing operation will cause heat. Check the material that is being worked on that it is not
getting too hot. f this is occurring, stop polishing to allow the material to cool down.
6 You can adjust the speed of the tool by pressing the plus or minus buttons on the control panel.
7 Make regular checks on the polishing pad for wear and damage and replace them immediately.
8 Press down the spindle lock button to aid fitment and removal of backing pads.
8 Due to the potential heat caused by the polishing process and sparks that are common in electric
motors, keep flammable liquids and gases well away from the work area.
Maint nanc
1 Remove plug from the mains power supply before carrying out any maintenance or cleaning.
2 regularly blow compressed air through the motor while running at no load to clean out accumulated
dust. This is especially important if working in dusty conditions.
3 Periodically blow out all air passages with dry compressed air.
4 All plastic parts should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic parts.
They could possibly dissolve or otherwise damage the material.
5 Wear safety glasses while using compressed air.
Carbon Brush s
1 The carbon brushes are a normal wearing part and must be replaced when they reach their wear
limit. NOTE: Checking and replacing the carbon brushes should be entrusted to a qualified service
centre. Replace both carbon brushes when either has less than 1/2" length of carbon remaining.
2 To inspect or replace brushes, first unplug the machine.
3 Remove left and right casing (47 & 53).
4 Remove the brushes (40) from their housings on the upper and lower portion of the tool, if they are to
be returned to their housing, replace them in the same position as they were originally installed.
5 f cleaning the old brushes, rub the contact areas with a pencil eraser or similar.
6 When installing the carbon brushes, make sure that they contact the motor armature and that the
spring faces away from the motor. Also check that the springs operate freely.
7 New carbon brushes tend to spark when first used. This is normal and will continue until they have
worn down to conform the motors armature.
Switch off unit imm diat ly if;
1 There is interruption of mains electrical supply such as in the case of a power cut.
2 There damage occurs to the socket, plug, cable or cable entry into the unit.
3 There is damage to the on/off switch on the unit.
4 There is a smell of burning plastic.
5 There is smoke coming from the motor housing.
If in any doubt as to your own safety, cut the power at the main fuse board. Always familiarise yourself with the
electrical layout of your work area.

321288
Instruc& n Manual
Duren T ls
T: 01582 484875 E: [email protected] .uk
www.duren.c .uk
Warranty
We hope that you will be very happy with your purchase. f you do have a problem with your tool, you have the
added peace of mind of a 6 month warranty, which comes into date from the date of purchase (proof of purchase
required).
Scop of Warranty
- The warranty will cover you from all faults cause by defective components or poor workmanship.
- Tools sent outside the EU are not covered by this warranty.
- Product must be returned to us, the warranty does not cover cost of carriage.
- f the product is no longer in manufacture, it will be replaced with a tool of equivalent or higher specification.
What is not cov r d
- Normal wear and tear caused by use in accordance with the operating instructions.
- Replacement of any provided accessories, such as Backing Pads, Spanners, etc.
- Accidental damage, faults caused by negligent use or care, neglect, misuse or careless operation, handling and
storage of the product.
- Modification of, or change of, any part of this product in any way.
- Faults caused by use of non compatible accessories.
- Tool seizure caused by insufficient servicing.
- Faults caused by incorrect installation.
- Repairs or alterations carried out by non-approved parties.
- Traces of water, dust or rust inside tool - this shows the tool has been improperly stored, used or maintained.
Validity
- This warranty is valid for 6 months after date of purchase.
- Warranty is rendered invalid if;
- Tool is taken apart for any reason without our consent.
- The points in the Electrical and General Safety nstructions are not observed.
- A warranty claim will not be accepted without an official proof of purchase from your supplier.
Environm ntal Prot ction (W.E.E.E.)
The Waste Electrical & Electronic Equipment Regulations (WEEE) requires that any of our products
showing this marking (left) must not be disposed of with other household or commercial waste. To
prevent possible harm to the environment or human health from uncontrolled waste disposal, please
separate any such product from other waste types and recycle it responsibly at your local facilities.
Check with your Local Authority, Recycling Centre or retailer for recycling advice.

PLEASE KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE
Duren T ls
T: 01582 484875 E: [email protected] .uk
www.duren.c .uk
Ref. Code Description
1 321288/1 Wool Bonnet
2 321288/2 Backing Pad
3 321288/3 Output Spindle
4 321288/4 3x10 Key
5 321288/5 M4x14 Screw
6 321288/6 M4 Washer
7 321288/7 M4 Washer
8 321288/8 Cover
9 321288/9 6201 Bearing
10 321288/10 Bearing Cover
11 321288/11 M4x12 Screw
12 321288/12 Big Gear
13 321288/13 11mm Spring Baffle
14 321288/14 M11 Washer
15 321288/15 HK0810 Needle Bearing
16 321288/16 M5 Washer
17 321288/17 ST3.9x22 Screw
18 321288/18 Forward Handle
19 321288/19 M8x20 Screw
20 321288/20 Screw
21 321288/21 ST3.9x16 Screw
22 321288/22 Self-locking Pin
23 321288/23 Self-locking Spring
24 321288/24 Gearbox
25 321288/25 M10 Washer
26 321288/26 6010 Bearing
27 321288/27 Bearing Cover
28 321288/28 M5 Washer
29 321288/29 M5x12 Screw
Ref. Code Description
30 321288/30 Armature
31 321288/31 602 Bearing
32 321288/32 Bearing Sleeve
33 321288/33 Dust Cover
34 321288/34 Windshield Ring
35 321288/35 ST3.9x70 Screw
36 321288/36 Stator
37 321288/37 Housing
38 321288/38 Label
39 321288/39 Carbon Brush Holder
40 321288/40 Carbon Brush
41 321288/41 ST2.9x10 Screw
42 321288/42 Power Switch
43 321288/43 Control Panel Face
44 321288/44 Clear Plastic Screen
45 321288/45 Speed Control Button (Up)
46 321288/46 Speed Control Button (Down)
47 321288/47 Right Casing
48 321288/48 ST2.9x16 Screw
49 321288/49 Sensor Holder
50 321288/50 Cable Clamp
51 321288/51 Cable
52 321288/52 Cable Shield
53 321288/53 Left Casing
54 321288/54 Dust Cover
55 321288/55 Control Board
56 321288/56 Label
57 321288/57 nner Hex Wrench
Parts Diagram
Refer to your local dealer about the supply of spare parts. Diagram for qualified service technician only. Only
basic maintenance covered elsewhere in this manual is allowable under the terms of the warranty.

321288
Instruc& n Manual
Duren T ls
T: 01582 484875 E: [email protected] .uk
www.duren.c .uk
D claration of Conformity
We declare that the equipment detail below, to the best of our knowledge and ability, complies with the following
Directives.
Machinery Directive - 2006/42/EC
EMC Directive - 2004/108/EC
RoHS Directive - 2011/65/EU
Equipment Description 240v 180mm Electric Polisher
Part Code 321288
Distributed in the EU by Duren Tools, a wholly owned subsidiary of Fast Mover Tools Ltd
Address Unit 1 Frenchs Avenue, Dunstable, Bedfordshire, LU6 1BH, United Kingdom
The following Transposed Harmonised Standards have been applied in the
design and construction of this equipment:
EN 60745-1:2009+A11:2010 Hand-held motor-operated electric tools. Safety General requirements
EN 60745-2-3:2011 Hand-held motor-operated electric tools. Safety Particular requirements for grinders, polishers and disk-type
sanders
EN 55014-1:2006+A1:2009+A2:2011 Electromagnetic compatibility. Requirements for household appliances, electric tools and similar apparatus
Emission
EN 55014-2:1997+A1:2001+A2:2008 Electromagnetic compatibility. Requirements for household appliances, electric tools and similar apparatus
mmunity. Product family standard
EN 61000-3-2:2006+A1:2009+A2:2009 Electromagnetic compatibility (EMC) Limits. Limits for harmonic current emissions (equipment input current up
to and including 16 A per phase)
EN 61000-3-3:2008 Electromagnetic compatibility (EMC) Limits. Limitation of voltage changes, voltage fluctuations and flicker in
public low-voltage supply systems, for equipment with rated current ≤ 16 A per phase and not subject to
conditional connection
The manufacturer and the distributor, stated above, hold the Technical Construction File for this equipment.
Signed on behalf of the distributor
(the responsible person)
…………………………………………
Name: Brian Moffitt
Position: Director
Date and Place: 20/04/2014, Dunstable, UK