DURKOPP ADLER 367 User manual

367
Spezialnähmaschine
Aufstellanleitung
Installation Instructions
Instructions de montage
Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld
Telefon [phone] • Telefax +49 (0) 5 21/ 9 25 24 35 • www.duerkopp-adler.com
F
GB
D
Ausg./Edition: 12/04 Printed in Federal Republic of Germany Teile-/Part-No.: 0791 367741

Contents page:
Part 2: Installation Instructions Class 367
1. Scope of Delivery ............................................ 5
2. General and transport packing .................................... 5
3. Assembling the stand
3.1 Assembling the stand components ................................... 7
3.2 Assemblingthetableplateandattachingittothestand...................... 7
3.3 Settingtheworkingheight........................................ 9
4. Sewing drives
4.1 Typesanduses............................................... 9
4.2 Fittingthesewingdrive.......................................... 9
4.3 Drive-pack components.......................................... 10
5. Assembling the machine head
5.1 Fitting the machine head ......................................... 12
5.2 FittingandtensioningtheV-belt..................................... 12
5.3 Fitting the pedal .............................................. 14
5.4 Attachingthekneelever ......................................... 14
5.5 Fitting the operating panel ........................................ 16
5.6 Fitting the sewing lamp (optional equipment) ............................. 16
6. Electrical connection
6.1 General ................................................... 18
6.2 Checkingthemainsvoltage....................................... 18
6.3 Connecting the sewing drive ....................................... 18
6.3.1 Connecting the clutch motor ....................................... 18
6.3.2 Connecting the coupling-positioning actuator ............................ 18
6.3.3 Connecting the direct-current positioning actuator ......................... 19
6.4 Earthing................................................... 19
6.5 Connecting the sewing drive to the mains ............................... 20
6.6 Drive-control connection sockets .................................... 20
6.7 Fitting the proximity switch (class 367-170115; -170315; -180115; -180315 only) ....... 21
6.8 Connecting the machine head (class 367-170115; -170315; -180115; -180315 only) ..... 21
6.9 Directionofrotationofsewingdrive .................................. 22
6.9.1 Checkingthedirectionofrotationoftheclutchmotors....................... 22
6.9.2 Changing the direction of rotation of the clutch motors ....................... 22
6.9.3 Checkingthedirectionofrotationofthecoupling-positioningactuator ............. 23
6.9.4 Changing the direction of rotation of the coupling-positioning actuator ............. 23
6.9.5 Checkingthedirectionofrotationofthedirect-currentpositioningactuator .......... 23
6.9.6 Changing the direction of rotation of the direct-current positioning actuator .......... 23

Content page:
6.10 Positioning (367-170115; -170315; -180115; -180315) ....................... 24
6.10.1 Definingthepositions........................................... 24
6.10.2 Adjusting the positions with the DC1600/DA82GA direct-current positioning actuator .... 24
6.10.2.1 General.................................................... 24
6.10.2.2 Adjusting the positions with the V810 operating panel ....................... 25
6.10.2.3 Adjusting the positions with the V820 operating panel ....................... 26
6.10.3 AdjustingthepositionswiththeVD552KV/6F82FAcoupling-positioningactuator....... 27
6.10.4 Checkingpositioning ........................................... 28
6.11 Settingmachine-specificparameters.................................. 28
6.11.1 General ................................................... 28
6.11.2 Autoselect.................................................. 28
6.11.3 Tableofmachine-specificparametersoftheDA82GAand6F82FAcontrols.......... 29
6.11.4 Setting parameter values with the V810 operating panel ...................... 30
6.11.5 Setting parameter values with the V820 operating panel ...................... 31
6.11.6 Tableofmachine-specificparametersofthe6F82FAcontrol ................... 32
6.11.7 Settingparametersonthe6F82FAcontrol .............................. 33
6.12 Masterreset ................................................ 34
6.13 Connecting the sewing-lamp transformer (optional equipment) .................. 35
7. Pneumatic connection ......................................... 36
8. Lubrication................................................. 38
9. Sewing test ................................................ 39

For your notes
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1. Scope of Delivery
What items are supplied depends on your order .
Prior to setting up, please check that all the required parts are present.
Equipment (depending on the subclass):
1 Sewing lamp
2 Machine head
3 Table plate
4Drawer
5 Stand
6 Yarn stand
7 Proximity switch
8 Belt guard
9 Operating panel
10 Main switch
11 Knee lever
12 Sewing drive
13 Maintenance unit
14 Pedal linkage
15 Pedal
16 Belt pulley and V-belt
17 Small parts in the accessory pack
2. General and transport packing
Caution:
The special sewing machine must be set up by trained specialist
personnel.
If the special sewing machine you have bought is already set up, the
following transport packing must be removed:
–Safety straps and battens on the machine head, table and stand
–Safety block and straps on the sewing drive
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Observe the punch-marks of the table plate!
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3. Assembling the stand
3.1 Assembling the stand components
–Assemble the individual stand components as shown in the
illustration.
3.2 Assembling the table plate and attaching it to the stand
–Insert the upper-part support 1 in the hole in the table plate.
–Insert the hinge bases 3 for the machine head into the recess in the
table plate 4 and screw in place.
–Insert the rubber corner 8.
–Screw the drawer 5 with its mountings under the table plate on the
left-hand side.
–Screw the main switch 12 under the table plate on the right-hand
side.
–Screw the cable conduit 10 under the table plate behind the main
switch 12.
–Screw the holder 9 for the mains-lead cleat under the table plate
behind the cable conduit 10.
–Screw the sewing-lamp transformer 11 (optional equipment) under
thetableplate.
–Attach the table plate 4 to the stand with woodscrews (B8 x 35)
(see sketch for position).
–Insert the reel stand 7 in the hole in the table plate and secure it
with the nuts and washers.
Fit and align the yarn-reel and unwinding holders.
The yarn-reel holder and the unwinding arm must be vertically in
line.
–Screw the holder for the oil-can 6 onto the left-hand stand brace.
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3.3 Setting the working height
–The working height is adjustable between 750 and 900 mm
(measured to the upper edge of the table plate).
–Undo screws 4 on the stand braces.
–Adjust the table plate horizontally to the required working height.
To prevent tilting, pull the table plate out or push it in by the same
distance on both sides.
–Tighten both screws 4.
4. Sewing drives
4.1 Drive category, type and use
The following sewing drives are available:
Drive type Clutch motor Clutch DC
positioning drive positioning drive
Type 1147-F.752.3 *
1148.552.3
VD552KV/6F82FA DC1600/DA82GA
Use 367-170010
367-180010
367-170010
367-180010
367-170010; -180010
367-170115; -180115
367-170315; -180315
* This clutch motor incorporates an electromagnetic brake that rapidly
stops the rotor when it runs on after the motor has been switched off.
This prevents the sewing machine from starting up unintentionally if
the pedal is operated shortly after switching off.
4.2 Fitting the sewing drive
–Attach the sewing drive 5 with its base 6 on the underside of the
table plate.
By screwing the three hexagonal screws 3 (M8x35) with washers 2
into the table-plate nuts 1.
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4.3 Drive-pack components
The drive required is supplied as a “drive pack” containing a belt
pulley, V-belt, mains cable, pedal linkage, connections and diagrams
as well as the sewing drive itself.
Drive pack 9889 036701 1 9889 036701 2 9889 036701 3
Sewing drive type 1147-F.752.3 1147-F.752.3 1148.552.3
Design voltage 3 x 400V 50Hz 3 x 230V 50 Hz 3 x 230V 60Hz
Connection diagram 9800 169002 B 9800 169002 B 9800 169002 B
Belt pulley 100 mm 100 mm 85 mm
V-belt 10 x 1165 10 x 1165 10 x 1140
Lead k; with plug and
Main switch
9870 001003 9870 001003 9870 001004
Pedal linkage MG43 000410 MG43 000410 MG43 000410
Connections 0907 030484 0907 030484 0907 030484
Subclass 367-170010; -180010 367-170010; -180010 367-170010; -180010
Drive pack 9889 036703 8 9889 036704 8
Sewing drive type DC1600/DA82GA DC1600/DA82GA
Operating panel V810 V820
Design voltage 1 x 230V 50/60Hz 1 x 230V 50/60 Hz
Connection diagram 9800 139001 B 9800 139001 B
Data sheet 9800 130014 DAT 9800 130014 DAT
Belt pulley 63 mm 63 mm
V-belt 10 x 1100 10 x 1100
Pedal linkage MG43 000401 MG43 000401
Connections 9880 001003 9880 001003
Subclass 367-170010; -180010
367-170115; -180115
367-170315; -180315
367-170010; -180010
367-170115; -180115
367-170315; -180315
Drive pack 9889 036705 1 9889 036705 2 9889 036705 3
Sewing drive type VD552KV/6F82FA VD552KV/6F82FA VD552KV/6F82FA
Operating panel (optional) (V810) (V810) (V810)
Design voltage 3 x 400V 50Hz 3 x 230V 50 Hz 3 x 230V 60Hz
Connection diagram 9800 129002 B 9800 129002 B 9800 129002 B
9800 120009 DAT 9800 120009 DAT 9800 120009 DAT
Belt pulley 100 mm 100 mm 80 mm
V-belt 10 x 1165 10 x 1165 10 x 1165
Lead k; with plug and
Motor-protection switch
9870 001009 9870 001010 9870 001010
Pedal linkage MG43 000401 MG43 000401 MG43 000401
Connections 9880 001004 9880 001004 9880 001004
Subclass 367-170010; -180010 367-170010; -180010 367-170010; -180010
10

For your notes
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5. Assembling the machine head
5.1 Fitting the machine head
–Fit the machine head 1 into the opening in the table plate.
5.2 Fitting and tensioning the V-belt
Remove protective devices
–Remove the handwheel 9.
–Remove the belt guard 2 on the machine head.
–Remove the cover of the belt guard 3 on the sewing drive.
Fit the V-belt and reinstall the protective devices
–Attach the belt pulley 6 (in the accessory pack) onto the
sewing-drive shaft.
–Place the V-belt 7 on the belt pulley of the machine head.
–Pass the V-belt 7 down through the opening in the table plate.
–Fold back the upper part of the sewing machine.
–Place the V-belt 7 on the belt pulley 6 of the sewing drive.
–Return the upper part of the sewing machine to its original position.
–Fit the belt guard 2 to the machine head.
–Replace the handwheel 9.
Tension the V-belt
–Undo screws 8 on the base of the sewing drive.
–Tension the V-belt 6 by swivelling the sewing drive.
When the belt is correctly tensioned it must be possible to depress
it by about 10 mm by gently pressing on it with a finger at its
mid-point.
–Tighten screws 8.
Fit the belt guard to the sewing drive
–Adjust the anti-throw protectors 5 (either the cams or the brackets
are adjustable, depending on the drive type) of the belt guard 4 as
follows:
The V-belt 7 must remain on the belt pulleys when the upper part of
the sewing machine is folded back.
See the motor manufacturers’ operating manuals.
–Screw on the belt-guard cover.
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5.3 Fitting the pedal
–Attach the pedal 2 to the stand brace 1.
–For ergonomic reasons align the pedal 2 as follows:
The centre of the pedal must be approximately under the needle.
There are slots in the stand brace 1 to help align the pedal.
–Screw the ball pins from the middle to the front hole in the lever 5.
–Attach pedal linkage 3.
–Slightly undo screw 4.
–Adjust the height of the pedal linkage 3 as follows:
when released the pedal 2 should be at an angle of about 10°.
–Tighten screw 4.
5.4 Attaching the knee lever
The knee lever 6 mechanically raises the sewing foot.
–Attach the knee lever 6.
–Undo the screws on the joint 7.
Adjust the knee lever so that it can be conveniently
operated with the right knee.
Retighten the screws on joint 7.
–Undo screw 8.
–Align the knee-pad.
–Retighten screw 8.
Caution !
The knee lever 6 must be detached before the machine head is folded
back.
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5.5 Fitting the operating panel
The machine arm has 2 threaded holes to fit the operating panel to.
–Unscrew the arm cover 1.
–Attach the external operating panel to the arm with the attachment
bracket 3 and 2 screws.
–Remove the valve cap 7.
–Lay the connection lead 4 of the operating panel -
along the arm and down through the opening in the table plate
or
down through the arm and the base plate - and secure it.
–Insert the connection plug into the B776 socket of the drive control.
–Replace the arm cover 1.
–Replace the valve cap 7.
5.6 Fitting the sewing lamp (optional equipment)
Caution !
Turning off the main switch does not turn off the current to the sewing
lamp.
Remove the mains plug before connecting.
The sewing lamp can be mounted on the arm cover, or on the
operating-panel bracket if present.
If the holder 2 is attached to the arm cover, an M8 thread must be cut
in the relevant hole.
Caution !
The arm cover must be removed for this thread to be cut in the hole.
–Stick the safety warning label on the front of the main switch 5.
–Remove arm cover 1.
–Attach holder 2 to the arm cover 1 or operating-panel bracket 3
with screw and retaining washer.
–Fit the sewing lamp.
–Lay the lead in the opening in the machine arm 8.
–Pass the connection lead down through the hole in the table plate
or the arm and the base plate.
–Attach the transformer 6 under the table plate with chipboard
screws.
–Attach the connection lead under the table plate with cable ties.
–Plug in the sewing-light transformer lead.
–Fit the arm cover 1.
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6. Electrical connection
6.1 General
Caution !
All work on the electrical equipment of this special sewing machine
may only be carried out by qualified electricians or other appropriately
trained persons.
The mains plug must be removed.
6.2 Checking the mains voltage
Caution !
The mains voltage must coincide with the rated voltage specified on
the model-identification plate.
6.3 Connecting the sewing drive
6.3.1 Connecting the clutch motor
–Lay the connection cable from the main switch through the cable
conduit to the sewing drive and connect it to the sewing drive. See
connection diagram 9800 169002 B (in the connection pack) or the
circuit diagram on the clutch motor.
–Lay the mains cable from the main switch back through the cable
conduit and attach to the mains-lead cleat.
6.3.2 Connecting the coupling-positioning actuator
–Lay the connection cable from the motor-protection switch through
the cable conduit to the sewing drive and connect it to the sewing
drive.
See connection diagram 9800 129002 B (in the connection pack) or
the circuit diagram on the coupling-positioning actuator.
–Lay the mains cable from the main switch back through the cable
conduit and attach to the mains-lead cleat.
–Plug the cable from the set-point generator into socket b80 of the
drive control. See figure page 20.
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6.3.3 Connecting the direct-current positioning actuator
–Lay the connection cable from the main switch through the cable
conduit to the sewing drive and connect it to the sewing drive. See
connection diagram 9800 139001 B (in the connection pack).
–Lay the mains cable from the main switch back through the cable
conduit and attach to the mains-lead cleat.
–Plug the lead from the set-point generator into socket b80 of the
drive control. See figure page 20.
6.4 Earthing
Illustration!!!!!!!!!
The earthing cable 1 is in the machine’s accessory pack.
The earthing cable 1 takes static charges from the machine head to
earth via the motor base.
–Connect the earthing cable 1 to the flat plug 2 (alredy screwed on
the machine head) and lay it through the cable duct to the motor
base.
–Screw the earthing cable 1 onto the motor base at the point
provided.
–Attach the earthing cable 1 under the table plate with the nail
clamps.
Caution!
Please make sure that the earthing cable 1 does not touch the drive
belt.
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