DURKOPP ADLER 884 User manual

884
Special Sewing Machine
Instruction manual
Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld
Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler.com
Ausgabe / Edition: Änderungsindex Teile-Nr./Part.-No.:
Rev. index: 01.0 Printed in Federal Republic of Germany 0791 884751
10/2012

All rights reserved.
Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner,
even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.
Copyright © Dürkopp Adler AG - 2012

Foreword
This instruction manual is intended to help the user to become familiar
with the machine and take advantage of its application possibilities in
accordance with the recommendations.
The instruction manual contains important information on how to
operate the machine securely, properly and economically. Observation
of the instructions eliminates danger, reduces costs for repair and
down-times, and increases the reliability and life of the machine.
The instruction manual is intended to complement existing national
accident prevention and environment protection regulations.
The instruction manual must always be available at the machine/sewing
unit.
The instruction manual must be read and applied by any person that is
authorized to work on the machine/sewing unit. This means:
–Operation, including equipping, troubleshooting during the work
cycle, removing of fabric waste,
–Service (maintenance, inspection, repair) and/or
–Transport.
The user also has to assure that only authorized personnel work on the
machine.
The user is obliged to check the machine at least once per shift for
apparent damages and to immediatly report any changes (including the
performance in service), which impair the safety.
The user company must ensure that the machine is only operated in
perfect working order.
Never remove or disable any safety devices.
If safety devices need to be removed for equipping, repairing or
maintaining, the safety devices must be remounted directly after
completion of the maintenance and repair work.
Unauthorized modification of the machine rules out liability of the
manufacturer for damage resulting from this.
Observe all safety and danger recommendations on the machine/unit!
The yellow-and-black striped surfaces designate permanend danger
areas, eg danger of squashing, cutting, shearing or collision.
Besides the recommendations in this instruction manual also observe
the general safety and accident prevention regulations!

General safety instructions
The non-observance of the following safety instructions can cause
bodily injuries or damages to the machine.
1. The machine must only be commissioned in full knowledge of the
instruction book and operated by persons with appropriate training.
2. Before putting into service also read the safety rules and
instructions of the motor supplier.
3. The machine must be used only for the purpose intended. Use of
the machine without the safety devices is not permitted. Observe all
the relevant safety regulations.
4. When gauge parts are exchanged (e.g. needle, presser foot, needle
plate, feed dog and bobbin) when threading, when the workplace is
left, and during service work, the machine must be disconnected
from the mains by switching off the master switch or disconnecting
the mains plug.
5. Daily servicing work must be carried out only by appropriately
trained persons.
6. Repairs, conversion and special maintenance work must only be
carried out by technicians or persons with appropriate training.
7. For service or repair work on pneumatic systems, disconnect the
machine from the compressed air supply system (max. 7-10 bar).
Before disconnecting, reduce the pressure of the maintenance unit.
Exceptions to this are only adjustments and functions checks made
by appropriately trained technicians.
8. Work on the electrical equipment must be carried out only by
electricians or appropriately trained persons.
9. Work on parts and systems under electric current is not permitted,
except as specified in regulations DIN VDE 0105.
10. Conversion or changes to the machine must be authorized by us
and made only in adherence to all safety regulations.
11. For repairs, only replacement parts approved by us must be used.
12. Commissioning of the sewing head is prohibited until such time as
the entire sewing unit is found to comply with EC directives.
13. The line cord should be equipped with a country-specific mains
plug. This work must be carried out by appropriately trained
technicians (see paragraph 8).
It is absolutely necessary to respect the safety
instructions marked by these signs.
Danger of bodily injuries !
Please note also the general safety instructions.

Contents Page
Introduction and safety instructions
Part 1: Operating Instructions Class 884 – Original Instructions
(Edition 10/2012)
1 Product description ........................................... 5
2 Designated use .............................................. 5
3 Subclasses ................................................. 7
4 Optional equipment ............................................ 8
5 Technical data
5.1 Technicaldatasubclasses......................................... 10
6 Operation
6.1 Threadingtheneedlethread ....................................... 11
6.2 Winding the hook thread.......................................... 12
6.3 Bobbin insertion and threading the hook thread ........................... 12
6.4 Adjustingthethreadtension ....................................... 13
6.4.1 Adjusting the hook thread tension .................................... 13
6.4.2 Adjustingtheneedlethreadtension................................... 14
6.5 Switchingthethreadtensionerson/off................................. 16
6.6 Adjustingthethreadregulator ...................................... 17
6.7 Needle change in single needle machine with the hook to the right from the needle...... 18
6.8 Liftingandfoldingtherollerpresser................................... 19
6.9 Sewing-footpressure............................................ 20
6.10 Sewing backward (feeding backward; backtacking) ......................... 21
6.11 Settingthestitchlength.......................................... 22
6.12 Startingthemanuallycontrolledmachinewiththeclutchmotor.................. 23
6.13 Operatingthemachineequippedwiththepositioningmotor.................... 24
6.13.1 Usingthepedal............................................... 24
6.13.2 Using the key ................................................ 25
6.14 Materialguide................................................ 26
6.14.1 Materialguideswitchon/off........................................ 26
6.14.2 Adjustingthematerialguide ....................................... 27
7 Positioning drive Efka DC1550/DA321G ............................... 28
8 Sewing with machine equipped with positioning motor
8.1 Machineautomaticfunction ....................................... 29
8.2 Exampleofmachineoperationatsewing ............................... 30

Contents Page
9 Maintenance
9.1 Cleaning and checking .......................................... 31
9.2 Lubrication.................................................. 33
9.3 Repair..................................................... 34

1 Product description
The Dürkopp Adler 884 is a special single needle sewing machine with
narrow post bed for universal use.
·It is a double lockstitch post bed sewing machine .
·It has a two step feed. A lower wheel feeder and a driven roller
presser feed in two steps, a needle feed feeds in the first step
only. The first step represents 50% of the total stitch length.
Depending on subclass, the machine may be equipped with
automatic functions such as thread trimming, automatic
backtacking, automatic foot lifting, or without them.
·The machine is equipped with a standard two part vertical hook.
·Maximum foot lift is 12 mm.
·The residual thread length after thread trimming is about 8 mm.
·A safety clutch prevents a changing of the hook setting or a hook
damage in the case of a thread deflection into the shuttle track.
·The throat plate has replaceable inserts with the stitch hole
dimension difference, which are optional depending on the needle
size.
·Automatic wick lubricating with an inspection glass on the arm for
machine and hook lubrication.
·Integrated bobbin winder.
2 Designated use
The class 884 is designated for sewing shoe, leather, and upholstery
sewing. In general, the material sewn is leather (natural or artificial).
It is possible to use it for shoe fabrics too.
The equipment for light or medium heavy sewing is mounted on the
machine as an option.
It is possible to sew dry material only which may not be thicker than
7 mm when pressed down with a roller presser. The material may not
contain hard objects, as the machine is not equipped with an eye
guard. This machine may be operated in dry rooms and by a trained
person only who is aware of the risks described in this instruction.
This special sewing machine may be set up and operated only
in dry, well-maintained premises. If the sewing machine is used in
premises which are not dry and well-maintained it may be
necessary to take further precautions (which should be agreed in
advance - see EN 60204-31:1999).
As manufacturers of industrial sewing machines we proceed on the
assumption that personnel who work on our products will have
received training at least sufficient to acquaint them with all normal
operations and with any hazards which these may involve.
5

Notes:
6

3 Subclasses
884-150050 Single-needle double lockstitch post bed sewing
machine with wheel feed, needle feed with driven
roller foot and standard hook.
884-150152 Single-needle double lockstitch post bed sewing
machine with wheel feed, needle feed with driven
roller foot and standard hook, electro-magnetic
thread cutter, electro-magnetic seam bartacking and
sewing foot lifting.
Reduced stitch equipment: by pressing a key on the
machine head a complete stitch with shortened
stitch length is sewn.
7

4 Optional equipment
The following optional equipments are available for the class 884 :
Order No. Optional equipment Subclasses
884-150050 884-150152
9880 888101 Integrated sewing light with 2 LED, including dimmer transformer x x
9880 888100 Diode sewing light 3W x x
0888 320254 Variator for a continuous regulation of the difference between the o x
feed wheel and the driven roller foot
0688 130384 Knee lever for the sewing foot lifting x X
9805 791113 USB-Memory-Stick for data transfer with the Efka Control DA321G x x
0867 490013 Bracket for the control panel x x
0867 490244 Measuring and displaying the pressure value of the presser roll and the x
the needle thread tension
0888 310134 Kit for the blocking of the needle feeding x x
0884 590014 Upgrade kit x
N800 080030 Rectractable material guide x x
N800 080040 Retractable roller material guide x x
Stands
MG 55 400334 Stand set MG 55-3 for toothed belt drive, with pedalxx
Table top size 1060 x 500 mm
MG55 400324 Stand set MG 55-3 for V-belt drive, with pedalxx
Table top size 1060 x 500 mm
x = Optional equipment
o = Standard equipment
Additional optional equipments can be requested at our Application
Center (APC).
E-Mail: [e-mail]
8