DURKOPP ADLER 8967 Troubleshooting guide


6SH]LDOQlKPDVFKLQH
6HUYLFHDQOHLWXQJ
,QVWUXFWLRQVIRUVHUYLFH
,QVWUXFWLRQVGHVHUYLFH
3RVWIDFK'%LHOHIHOG 3RWVGDPHU6WUDH ' %LHOHIHOG
7HOHIRQ    7HOHID[    ZZZGXHUNRSSDGOHUFRP
$XVJ(GLWLRQ  3ULQWHGLQ)HGHUDO5HSXEOLFRI*HUPDQ 7HLOH3DUW1R  
'
*%
)
All manuals and user guides at all-guides.com
all-guides.com

General safety instructions
The non-observance of the following safety instructions can cause
bodily injuries or damages to the machine.
1. The machine must only be commissioned in full knowledge of the
instruction book and operated by persons with appropriate
training.
2. Before putting into service also read the safety rules and
instructions of the motor supplier.
3. The machine must be used only for the purpose intended. Use of
the machine without the safety devices is not permitted. Observe
all the relevant safety regulations.
4. When gauge parts are exchanged (e.g. needle, presser foot,
needle plate, feed dog and bobbin) when threading, when the
workplace is left, and during service work, the machine must be
disconnected from the mains by switching off the master switch or
disconnecting the mains plug.
5. Daily servicing work must be carried out only by appropriately
trained persons.
6. Repairs, conversion and special maintenance work must only be
carried out by technicians or persons with appropriate training.
7. For service or repair work on pneumatic systems, disconnect the
machine from the compressed air supply system (max. 7-10 bar).
Before disconnecting, reduce the pressure of the maintenance
unit.
Exceptions to this are only adjustments and functions checks
made by appropriately trained technicians.
8. Work on the electrical equipment must be carried out only by
electricians or appropriately trained persons.
9. Work on parts and systems under electric current is not permitted,
except as specified in regulations DIN VDE 0105.
10. Conversion or changes to the machine must be authorized by us
and made only in adherence to all safety regulations.
11. For repairs, only replacement parts approved by us must be used.
12. Commissioning of the sewing head is prohibited until such time
as the entire sewing unit is found to comply with EC directives.
All manuals and user guides at all-guides.com

&RQWHQWV 3DJH
*HQHUDOVDIHW\LQVWUXFWLRQV
3DUW6HUYLFH0DQXDO&O
 *HQHUDO  
 $GMXVWPHQW$LGV  
 6HWRI*DXJHV  
 $ MXVWLQJWKH0DFKLQH+HD
 $GMXVWPHQW'LVFWRWKH$UP6KDIW&UDQN  
 1HHG H%DU/LQN
 *HQHUD ,QIRUPDWLRQ  
 6HWWLQJWKH/LQN+R GHU  
 & HDUDQFHRIWKH7UDQVSRUW)RRW%DUWRWKH3UHVVXUH)RRW%DU  
 6WLWFK$FWXDWRU
 6HWWLQJRIWKH6WLWFK$FWXDWRUIRUWKH7RS7UDQVSRUW  
 6HWWLQJRIWKH6WLWFK$FWXDWRUIRUWKH%RWWRP7UDQVSRUW  
 7LPLQJRIWKHGHU$GYDQFLQJ0RYHPHQWRIWKH7UDQVSRUW)RRW 
 7LPLQJRIWKH$GYDQFLQJ0RYHPHQWRIWKH7UDQVSRUWHU 
 3UHVVXUH)HHW
 $GMXVWPHQW:KHH IRUWKH3UHVVXUH)RRW6WURNH  
 3UHVVXUH)RRW3UHVVXUH  
 6WURNH$GMXVWPHQW5DQJH6WURNH7LPLQJDQG&RQIRUPDWLRQRIWKH6WURNHV
$GMXVWPHQWZLWK*DXJH  
 6WURNH$GMXVWPHQW5DQJH6WURNH7LPLQJDQG&RQIRUPDWLRQRIWKH6WURNHV
$GMXVWPHQWZLWKRXW*DXJH  
 6HWWLQJWKH6DIHW\6WRS  
 3UHVVXUH)RRW/LIWDQG7HQVLRQ$FWXDWLRQ
 +HLJKWRIWKH5DLVHG3UHVVXUH)HHW/LIW/LPLWDWLRQ  
 3 D\LQWKH/LIW0HFKDQLFV  
 +HLJKWRIWKH3UHVVXUH)HHWDUUHVWHGLQWKH5DLVHG3RVLWLRQ 
 7KUHDG7HQVLRQ6WURNH  
 +RRN/RRS6WURNHDQG1HHG H%DU+HLJKW
 /RRS6WURNH& HDUDQFHRIWKH+RRN7LSWRWKH1HHG H  
 1HHG H%DU+HLJKW  
 7KUHDG5HJX DWRU7KUHDG7DNH8S/HYHU  
 7KUHDG7ULPPHU
 )XQFWLRQ'HVFULSWLRQ  
 3RVLWLRQRIWKH*XLGH&XUYH  
 3RVLWLRQRIWKH7KUHDG&DWFKHUDQG3UHVVXUH&RXQWHU.QLIHWRWKH7KUHDG&DWFKHU 
 6HWWLQJWKH6\QFKURQL]HU  
*%
All manuals and user guides at all-guides.com

All manuals and user guides at all-guides.com

 *HQHUDO
$77(17,21
7KHWDVNVGHVFULEHGLQWKHVHUYLFHPDQXD PD\RQ \EHFRQGXFWHGE\
DXWKRUL]HGVSHFLD LVWVRUDSSURSULDWH \WUDLQHGSHUVRQQH 
&DXWLRQ5LVNRI,QMXU\
'XULQJUHSDLUFRQYHUVLRQDQGPDLQWHQDQFHZRUNWXUQRIIWKHPDLQ
VZLWFKDQGGLVFRQQHFWWKHPDFKLQHIURPWKHSQHXPDWLFVXSS \ LQHV
&RQGXFWDGMXVWPHQWZRUNDQGIXQFWLRQWHVWLQJRQWKHUXQQLQJPDFKLQH
RQ \ZLWKXWPRVWFDXWLRQZKL HVWULFW \DGKHULQJWRD VDIHW\UHJX DWLRQV
7KLVVHUYLFHPDQXD GHVFULEHVDGMXVWPHQWVWRWKHVHZLQJPDFKLQHLQD
SUDFWLFD RUGHU
+HUHLWVKRX GEHQRWHGWKDWYDULRXVDGMXVWPHQWSRVLWLRQVDUH
LQWHUGHSHQGHQW7KHUHIRUHLWLVHVVHQWLD WKDWWKHDGMXVWPHQWVEH
FRQGXFWHGLQWKHSUHVFULEHGRUGHU
)RUD DGMXVWPHQWVWRVHDPEXL GLQJFRPSRQHQWVDQHZI DZ HVV
QHHG HPXVWEHXVHG
*%

All manuals and user guides at all-guides.com

 $ MXVWPHQW$L V
7KHPDFKLQHKHDGLVHTXLSSHGZLWKDEXL WLQDGMXVWPHQWGLVFZKLFK
PDNHVSRVVLE HDTXLFNDQGDFFXUDWHDGMXVWPHQWRID H HPHQWV
7KHDGMXVWPHQWGLVFKDVV RWV
7KHLQGLYLGXD VHWWLQJSRVLWLRQVDUHKH GE\DWLPLQJSLQ,WLVLQF XGHG
LQWKHDFFHVVRU\SDFNDJHDQGEH RQJVWRWKHJDXJHVHWGH LYHU\VFRSH
±7XUQWKHKDQGZKHH WRWKHSRVLWLRQGHVFULEHGIRUWKDWDGMXVWPHQW
±,QVHUWWKHJDXJHLQWRWKHKR HRIWKHPDFKLQHDUP
±7XUQWKHKDQGZKHH EDFNDQGIRUWKV LJKW \XQWL WKHSLQ RFNVLQWKH
DSSURSULDWHKR H
6 RW$LVWKHGHHSHVWWKHV RWV%&'()KDYHWKHVDPHGHSWK
6ORW3RVLWLRQ 6HWWLQJ
(1HHG HEDUDW  & HDUDQFHWUDQVSRUWIRRWEDUSUHVVXUHIRRWEDU
RZHUGHDGFHQWHU  7LPLQJRIWKHDGYDQFLQJPRYHPHQWRIWKH
 WUDQVSRUWIRRW
 7LPLQJRIWKHDGYDQFLQJPRYHPHQWRIWKH
WUDQVSRUWHU
1HHG HEDUKHLJKWZLWKJDXJH
$1HHG HEDUPP  3RVLWLRQRIWKHDGMXVWPHQWGLVFRQWKHDUPVKDIW
EHKLQGWKH RZHUGHDGFHQWHU  /RRSVWURNH
 1HHG HEDUKHLJKWZLWKRXWJDXJH
 & HDUDQFHKRRNQHHG H
)6 LJKW \EHKLQGWKH RRSVWURNH  6\QFKURQL]HUVWSRVLWLRQ
'7KUHDG HYHUV LJKW \EHIRUH  7LPLQJRIWKHVWURNHPRYHPHQWRIWKHWUDQVSRUWIRRW
 RZHUGHDGFHQWHU
&7KUHDG HYHUDWWKH  3RVLWLRQRIWKHJXLGHFXUYHRIWKHWKUHDGWULPPHU
 XSSHUGHDGFHQWHU  6\QFKURQL]HUQGSRVLWLRQ
%1HHG HEDUV LJKW \EHIRUH  7LPLQJRIWKHDGYDQFLQJPRYHPHQWRIWKH
XSSHUGHDGFHQWHU WUDQVSRUWIRRWZLWKJDXJH
*DXJH (
&
)
'
&
%

All manuals and user guides at all-guides.com
all-guides.com

 6HWRI*DXJHV
7KHJDXJHV LVWHGLQWKHIR RZLQJHQDE HDQDFFXUDWHVHWWLQJDQG
WHVWLQJRIWKHPDFKLQH
7KHVHWWLQJSLQLVDVWDQGDUGHQF RVXUHLQWKHDFFHVVRU\SDFNDJHRI
HYHU\PDFKLQH:LWKLWWKHKDQGZKHH SRVLWLRQV$WR)QHFHVVDU\IRU
DGMXVWPHQWVFDQEHDUUHVWHG
*DXJHV 2U HUQR 6HWWLQJV
*DXJH   7LPLQJRIWKHVWURNHPRYHPHQWRIWKHSUHVVXUHIRRW
*DXJH   7LPLQJRIWKHDGYDQFLQJPRYHPHQWRIWKH
SUHVVXUHIRRW
*DXJH   VHWWLQJRIWKH RZHUVWLWFKDFWXDWRU
6HWWLQJSLQ   $UUHVWLQJWKHKDQGZKHH LQWKHGHVLUHGSRVLWLRQV
*DXJH   6WURNHDGMXVWPHQWUDQJHRIWKHSUHVVXUHIHHW
*DXJH   VHWWLQJRIWKHXSSHUVWLWFKDFWXDWRU
*DXJH   1HHG HEDUKHLJKWDW(
*DXJH  1HHG HEDUKHLJKWDW(







*%

All manuals and user guides at all-guides.com

 $ MXVWLQJWKH0DFKLQH+HD
 $ MXVWPHQW'LVFWRWKH$UP6KDIW&UDQN
7KHGHHSHVWV RW$RIWKHDGMXVWPHQWGLVFPXVWEHLQ LQHZLWKWKH
JURRYHLQWKHDUPVKDIWFUDQN
2Q \LQWKLVSRVLWLRQDUHD RWKHUVHWWLQJVPDGHZLWKWKHDGMXVWPHQW
GLVFFRUUHFW
&DXWLRQ5LVNRI,QMXU\
7XUQRIIPDLQVZLWFKEHIRUHDGMXVWLQJ
±,QVHUWVHWWLQJSLQRIWKHJDXJHVHWWKURXJKWKHKR HLQWKHKRXVLQJ
LQWRWKHJURRYHRIWKHDUPVKDIWFUDQN
±:LWKDVHFRQGVHWWLQJSLQRUPPGUL ELWFKHFNWRVHHLIWKH
VHWWLQJSLQ RFNVLQWRWKHGHHSHVWKR HSRVLWLRQ$RIWKH
DGMXVWPHQWGLVFLQWKLVSRVLWLRQ
6HWWLQJ
±6FUHZRIIWKHDUPFRYHU
±3XVKWKHWLPLQJEH WWRWKH HIWRQWKHEH WSX H\DQG RRVHQWKH
VFUHZV
)RUWKLVSURFHGXUHXVHDURXQGSLQDQGWXUQWKHKDQGZKHH 
±,QVHUWWKHVHWWLQJSLQRIWKHJDXJHVHWWKURXJKWKHKR HLQWKH
KRXVLQJVLQWRWKHJURRYHRIWKHDUPVKDIWFUDQN
±$UUHVWWKHDGMXVWPHQWGLVFLQWKHGHHSHVWSRVLWLRQ
±3UHVVWKHWLPLQJEH WSX H\WRWKHULJKWDJDLQVWWKHVHWWLQJSLQDQG
VFUHZWKHVFUHZVIDVW
±5HPRYHWKHVHWWLQJSLQV
±7XUQWKHKDQGZKHH XQWL WKHWLPLQJEH WDJDLQ LHVLQWKHPLGG HRI
WKHWLPLQJEH WSX H\
6HWWLQJ
SLQ
6HWWLQJ
SLQ


All manuals and user guides at all-guides.com

 1HH OH%DU/LQN
 *HQHUDO,QIRUPDWLRQ
7KHVFUHZZKLFKLVVHFXUHGDJDLQVWWXUQLQJE\\H RZSDLQWDQG
DGKHVLYHPXVW LHLQWKHDUP
7KHJXLGHER WLQWKH LQNDQGWKHULJKWJXLGHER WLQWKHDUPKDYH
EHHQVHWDWWKHIDFWRU\VRWKDWWKH LQNFDQPRYHHDVL \DQGZLWKRXW
S D\
7KHSRVLWLRQVRIWKHWZRJXLGHER WVPD\QRWEHD WHUHG



*%

All manuals and user guides at all-guides.com

6HWWLQJWKH/LQN+RO HU
7KH LQNKR GHUPXVWEHSDUD H WRWKH RZHUHGJHRIWKHDUPKHDG
&DXWLRQ5LVNRI,QMXU\
7XUQRIIPDLQVZLWFKEHIRUHDGMXVWLQJ
±6HWWKHVFUHZVDQGLQVXFKDZD\WKDWWKH LQNKR GHULV
SDUD H WRWKH RZHUHGJHRIWKHDUPKHDG




All manuals and user guides at all-guides.com