DURKOPP ADLER 906 Operating manual

906
Additional Instructions
Attaching the Bar Code Scanner

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Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents,
including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG - 2014
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE

Table of contents
Additional Instructions 906 - 00.0 - 11/2014 1
1 Scope of delivery........................................................................3
2 Bar code types............................................................................4
3 Fitting the parts set ....................................................................5
3.1 Removing the covers....................................................................5
3.2 Fitting and connecting the power supply......................................7
3.3 Laying and connecting supply lines..............................................8
3.4 Fitting the holder and bar code scanner.....................................11
3.5 Connecting the bar code scanner...............................................12
3.6 Sticking the bar code..................................................................12
3.7 Activating the bar code scanner.................................................13
3.8 Assigning the ID .........................................................................14
3.9 Aligning the bar code scanner....................................................14
3.10 Fitting the covers ........................................................................16
4 Bar codes ..................................................................................18

Additional Instructions 906 - 00.0 - 11/2014
2

Scope of delivery
Additional Instructions 906 - 00.0 - 11/2014 3
1 Scope of delivery
Check whether the scope of delivery of the parts set 0911 597804 is
correct prior to the attachment.
Components of the parts set
Part no. Quantity Description
0791 906702 1Additional instructions
0911 494030 1Holder
0911 494040 1Holder
9202 002877 1Cylinder-head bolt M6x10
9203 003737 3Cylinder-head bolt M4x25
9204 201647 1Pan-head screw M4x6
9223 000930 2Cylinder-head bolt M1.6x5
9830 501025 3Spacer sleeve
9840 121001 10 Cable tie
9850 911004 1Level converter
9850 911005 1Circuit board
9850 911006 1Bar code scanner
9870 906006 1Cable set

Bar code types
Additional Instructions 906 - 00.0 - 11/2014
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2 Bar code types
The following bar code types can be read by the bar code scanner:
• Code 128
• Code 39
These bar code types can be created with freeware software. Observe
that the bar code must consist of 3 to 10 characters (incl. spaces).
However, you can also use the bar codes provided on the last page.

Fitting the parts set
Additional Instructions 906 - 00.0 - 11/2014 5
3 Fitting the parts set
Requirements:
• Switch off the machine.
• Unplug the power plug.
3.1 Removing the covers
1. Loosen the screws (2).
Fig. 1: Right cover, front view
2. Remove the cover (1).
3. Loosen the screws (5).
Danger of electric shock due to live parts!
Serious injuries to life and limb.
The bar code scanner may be attached only by
qualified technicians.
Switch off the machine and pull the power plug.
Make sure the power plug cannot be accidentally
plugged back in.
DANGER
(1) - Right cover (2) - Screws
①
②

Fitting the parts set
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Fig. 2: Left cover, rear view
4. Remove the cover (4).
5. Loosen the screws (6).
Fig. 3: Rear cover
6. Remove the rear cover (3).
You can begin with the installation and the connection of the circuit board.
(3) - Rear cover
(4) - Cover (5) - Screws
⑤
③④
(6) - Screw
⑥

Fitting the parts set
Additional Instructions 906 - 00.0 - 11/2014 7
3.2 Fitting and connecting the power supply
Fig. 4: Side without power unit
1. Fit the circuit board with power supply (1) with spacer sleeves (2)
and M4x25 cylinder-head bolts (3).
Fig. 5: Side with power supply
2. Connect the cable (0.2 m) (8) from the cable set with the 3-pin plug
connection (6) of the power supply.
3. Connect the cable (8) to the 10-pin flat plug of the circuit board:
White core (7) to 8 (+24 V-1)
Brown core (5) to 9 (Y9)
Green core (4) to 10 (GND)
(1) - Power pack
(2) - Spacer sleeve (3) - Cylinder-head bolt
①
②③

Fitting the parts set
Additional Instructions 906 - 00.0 - 11/2014
8
Fig. 6: Connecting the cable
3.3 Laying and connecting supply lines
1. Lay the supply lines from the cable set on the side cover to the side
cover parallel to the cable harness to allow supply line A (1.2 m) (1) to
be connected with the white and brown core to the power supply and
supply line B (2.2 m) (2) to the controller (page 9.).
2. Fastenthesupplylineswithcableties (3)tothecableharnessattherear.
Fig. 7: Laying supply lines, rear view
3. Laysupplylineswitha6-pinpinstrip (4) to thepointwherethebar code
scanner is to be fitted.
4. Fasten the supply lines (6) with cable ties (5) to the cable harness on
the right.
(4) - Green core
(5) - Brown core (6) - 3-pin plug connection (7) - White core
(8) - Cable
④
⑤⑥
⑧
⑦
(1) - Supply line A
(2) - Supply line B (3) - Cable tie
②
①③
②

Fitting the parts set
Additional Instructions 906 - 00.0 - 11/2014 9
Fig. 8: Laying supply lines to the bar code scanner, rear view
5. Lay supply line A (7) in parallel to the cable harness on the left and
fasten it with cable ties.
Fig. 9: Laying supply line A, rear view
(4) - 6-pin pin strip
(5) - Cable tie (6) - Supply line
⑥④
⑤
⑦
(7) - Supply line A

Fitting the parts set
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6. Connectthewhite (8)andbrowncore (9)ofsupplyline Awiththespring
clips (10) of the power supply:
White core to WS (+ VCC)
Brown core to SW (0 V)
Fig. 10: Connecting supply line A
7. Fasten supply line B (11) to the outside of the cable harness with cable
ties (12).
8. Lay supply line B to the controller.
Fig. 11: Laying supply line B
9. Screwthe levelconverter (13)with plug (14) tight, insert it in the X150b
socket on the controller and screw it tight with the screws (15).
(8) - White core
(9) - Brown core (10) - Spring clips
⑩⑨
⑧
(11) - Supply line B (12) - Cable tie
⑫
⑪

Fitting the parts set
Additional Instructions 906 - 00.0 - 11/2014 11
Fig. 12: Fitting the level converter
3.4 Fitting the holder and bar code scanner
1. Fit the bar code scanner 9850 911006 with M1.6x5 cylinder-head bolts
(covered) to the holder 0911 494030 (1).
2. Fit the holder (1) with pan-head screw (3) on the
holder 0911 494040 (2).
Fig. 13: Fitting the bar code scanner
3. Fittheholder (2)withan M1.6x5 (4)cylinder-headboltontothetransport
carriage.
(13) - Level converter
(14) - Plug (15) - Screws
⑭ ⑮
⑬
(1) - Holder
(2) - Holder (3) - Pan-head screw
①
② ③

Fitting the parts set
Additional Instructions 906 - 00.0 - 11/2014
12
Fig. 14: Fitting the holder on the transport carriage
3.5 Connecting the bar code scanner
1. Establish a plug connection (1) with a 6-pin pin strip from the supply
lines and a 6-pin socket strip from the bar code scanner (2).
Fig. 15: Connecting the bar code scanner
3.6 Sticking the bar code
1. Stick the created bar code strip (2) (2 Bar code types, p. 4) onto the
right outer frame (1).
(4) - Cylinder-head bolt
④
(1) - Plug connection (2) - Bar code scanner
①
②

Fitting the parts set
Additional Instructions 906 - 00.0 - 11/2014 13
Fig. 16: Sticking the bar code strip
You must then activate the bar code scanner by means of the software.
3.7 Activating the bar code scanner
1. Insert the power plug.
2. Switch on the sewing unit.
3. Tap on Edit -> Machine parameters on the control panel.
The following appears on the control panel: Password -> Enter
password.
4. Enter the code.
The following appears on the control panel:
Fig. 17: Machine parameters display
5. Tap on MP1 - Configuration.
6. Tap on Options.
(1) - Outer frame (2) - Bar code strip
②
①

Fitting the parts set
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7. Activate Bar code reader.
8. Confirm the selection with OK.
9. Use Xto exit the machine parameter.
You must then assign the ID you have stuck onto the bar code strip.
3.8 Assigning the ID
1. Tap on Edit -> Sewing program -> Parameters on the control
panel.
The following appears on the control panel:
Fig. 18: Sewing parameters display
2. Tap on PP1 - Configuration.
3. Tap on ID.
4. Enter the ID which is on the bar code strip.
You must then align the bar code scanner in order to use it.
3.9 Aligning the bar code scanner
1. Loosen the pan-head screw (3.4 Fitting the holder and bar code
scanner, p. 11).
2. Set the holder 0911 494030 to allow the light beam (1) of the bar code
scanner to be centered to the bar code.

Fitting the parts set
Additional Instructions 906 - 00.0 - 11/2014 15
Fig. 19: Aligning the bar code scanner
3. Press the TEST button (2) on the bar code scanner.
Fig. 20: Testing the bar code scanner
A signal sounds, indicating that scanning was successful.
4. Re-tighten the pan-head screw.
Then re-install the covers you previously removed (3.1 Removing the
covers, p. 5).
Important
Observe that you guide the cable from the bar code scanner through the
slot (3) of the cover.
(1) - Light beam
①
(2) - TEST button
②

Fitting the parts set
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Fig. 21: Cable routing
3.10 Fitting the covers
1. Re-tighten the covers with the screws to establish the initial state.
Fig. 22: Initial state, rear view
(3) - Slot
③

Fitting the parts set
Additional Instructions 906 - 00.0 - 11/2014 17
Notes:

Bar codes
Additional Instructions 906 - 00.0 - 11/2014
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4 Bar codes
906_001
906_005
906_009
906_013
906_002
906_006
906_010
906_014
906_003
906_007
906_011
906_015
906_004
906_008
906_012
906_016
906_020
906_019
906_018
906_017