DURKOPP ADLER M-Type Delta D867 Operating manual

D867
Additional Instructions
SSD with RFW

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Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents,
including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2020
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE

Table of Contents
Additional Instructions D867 - 00.0 - 04/2020 1
1 General information ...................................................................3
1.1 Sensor block.................................................................................3
1.2 Components of the kit...................................................................3
2 Assembly.....................................................................................5
2.1 Tools required for assembling the kit............................................5
2.2 Assembling compressed air maintenance unit and valve block...6
2.3 Assembling the SSD.....................................................................8
3 Software settings...................................................................... 13
3.1 Activating the SSD......................................................................13
3.2 Testing the SSD .........................................................................14
4 Cleaning the SSD...................................................................... 16

Table of Contents
2Additional Instructions D867 - 00.0 - 04/2020

General information
Additional Instructions D867 - 00.0 - 04/2020 3
1 General information
Important
MachinesoftheM-TYPEDELTAclassare not equipped with compressed
air. If you wish to assemble the skip stitch detection including remaining
thread monitor to a DELTA machine, you will need the following additional
kit (see Parts List):
• 0867 594304: Pneumatic small parts pack
• 9780 000108: Compressed air maintenance unit
• 0797 003031: Pressure line
1.1 Sensor block
Sensor block offering the following functions:
• Remaining thread monitor (RFW/RTM)
• Skip stitch detection SSD composed of loop control
(UK/LC) and bobbin rotation monitor (SDÜ/BRM)
Fig. 1: General information, sensor block
1.2 Components of the kit
Check whether the scope of delivery for kit 0867 594414 is correct prior
to installation.
(1) - Sensor - loop control
(2) - Sensor - remaining thread monitor (3) - Sensor - bobbin rotation monitor
Part number Quantity Description
0667 155840 1 Holder
0667 155930 1 Cover
0867 154854 1 SSD hook Ø 32 mm
0867 151200 3 Bobbin Ø 32 mm
0867 594494 1 Sensor block
①
②
③

General information
4Additional Instructions D867 - 00.0 - 04/2020
0867 594504 1 Blow tube
9202 002057 1 Screw M4x6
9202 002077 1 Screw M4x10
9204 201667 6 Screw M4x10-H
9330 000087 1 Washer A4.3
9710 061410 1 2x3/2-way valve
9731 005004 1 Hose PUR, 2.2 m
9790 201000 2 WI-E coupling
9830 501014 4 Spacer
9840 121002 6 Cable tie
9850 001504 1 PCB
9874 867002 1 Cable CAN to SSD
9874 867023 2 Cable
B1100192.01 1 Reducer plug
B1300260.00 1 Double screw connection
B1400342.00 1 Sealing plug
Part number Quantity Description

Assembly
Additional Instructions D867 - 00.0 - 04/2020 5
2 Assembly
These instructions are intended for specialists. This group has the
appropriate technical training for performing modifications or repairing
malfunctions.
2.1 Tools required for assembling the kit
Fig. 2: Required tools
NOTICE
Property damage may occur!
The operation of the sensor may be impaired by a damaged bobbin.
Do NOT damage the bobbin when removing it. Do not use any metal
objects to remove it. Use your fingers to remove the bobbin in order
to avoid damage.
NOTICE
Property damage may occur!
Cables may sustain damage and impair the operation of the
machine.
Always lay the cables so as not to create any chafing or pinching
points.
• Screw driver, cross-head
• Screw driver, flat-head
• Allen key, size 3
• Allen key, size 5
• Wrench, size 14
• Wire cutter

Assembly
6Additional Instructions D867 - 00.0 - 04/2020
2.2 Assembling compressed air maintenance unit and valve
block
Information
If the machine is not yet equipped with one, the compressed air maintenance
unit must be assembled to the machine.
In this case, the valve block must be screwed on under the base plate.
Fig. 3: Assembling compressed air maintenance unit and valve block (1)
To assemble the compressed air maintenance unit:
1. Assemble the maintenance unit (3) to the upper cross bar (1) of
the stand using the bracket, screws and clip.
2. Connect the machine hose (4) coming out of the machine head to
the maintenance unit (3) at the top right using the elbow screw joint.
3. Connect the system connection hose (2) to the pneumatic system.
(1) - Cross bar
(2) - System connection hose (3) - Compressed air maintenance unit (4) - Machine hose
0
2
8
46
10
①
④
③
②

Assembly
Additional Instructions D867 - 00.0 - 04/2020 7
Fig. 4: Assembling compressed air maintenance unit and valve block (2)
To assemble the valve block:
1. Tilt the machine head.
2. If not yet present, tighten the valve block (7) with the bracket (5).
3. Remove the dummy plate from the valve block (7).
4. Screw the solenoid valve (6) in at the available space on the valve
block (7).
5. Erect the machine head.
(5) - Bracket
(6) - Solenoid valve (7) - Valve block
⑤⑥
⑦

Assembly
8Additional Instructions D867 - 00.0 - 04/2020
2.3 Assembling the SSD
To assemble the SSD:
1. Switch off the machine and disconnect it from the power supply.
2. Disassemble any old components of the remaining thread monitor.
Fig. 5: Assembling the SSD (1)
3. Change the bobbin case (Service Instructions).
Bobbin case new Bobbin case old
polished surface on the hook,
larger slots for the laser beam

Assembly
Additional Instructions D867 - 00.0 - 04/2020 9
Fig. 6: Assembling the SSD (2)
4. Halve the hose A(2.2 m).
5. Fit the hoses onto the blow tube (1) and the sensor block (2).
6. Tighten the sensor block (2) on the hook support.
Whiledoingso,pressthesensorblock(2)againstthecastingandslide
it to the right in the screw hole to position it correctly.
7. Tighten the blow tube (1) on the hook support.
While doing so, align the blow tube (1) such that the flow of air hits
the polished surface of the bobbin case.
8. Tilt the machine head.
9. Pull the cables and hoses through the base plate and to theunderside
of the machine.
(1) - Blow tube (2) - Sensor block
①
②
A

Assembly
10 Additional Instructions D867 - 00.0 - 04/2020
Fig. 7: Assembling the SSD (3)
10. Fit the SSD PCB (4) with the following components:
• Insert jumpers (X6, X7) as shown above: open
• Plug of cable (3): Slot X1
• Light conductor SDÜ: Slot X2
• Light conductor UK: Slot X3
• Light conductor RFW: Slot X4
Fig. 8: Assembling the SSD (4)
11. Slip the spacers (5) onto the circuit board holder (6) and fix them in
place by pushing them down.
12. Press the PSB (4) onto the circuit board holder (6) until it locks into
place.
(3) - Cable (4) - PCB
SDÜ UK RFW
③
④
(5) - Spacer (6) - Circuit board holder
⑤
⑥
⑤

Assembly
Additional Instructions D867 - 00.0 - 04/2020 11
Fig. 9: Assembling the SSD (5)
13. Assemble the circuit board holder (6) to the base plate of the machine
using M4x10 screws (8).
While tightening the screws, make sure not to pinch any cables.
14. Lay the cables in the cable duct (7).
Fig. 10: Assembling the SSD (6)
15. Tighten the cover (16) to the circuit board holder (6) using M4x10
screws (15).
16. Clip the cover (9) onto the cable duct (7).
17. Slip hoses (10) and (12) onto the solenoid valve (13).
18. Slip valve connectors (11) and (14) onto the solenoid valve (13).
(6) - Circuit board holder
(7) - Cable duct (8) - Screws
⑦⑥ ⑧
(6) - Circuit board holder
(7) - Cable duct
(9) - Cover
(10) - Hose
(11) - Valve connector (X22)
(12) - Hose
(13) - Solenoid valve
(14) - Valve connector (X23)
(15) - Screws
(16) - Cover
⑯
⑫
⑩
⑨
⑬⑮
⑪
⑭

Assembly
12 Additional Instructions D867 - 00.0 - 04/2020
Fig. 11: Assembling the SSD (7)
19. Connect the cable (3) at slot X2 (for 1-needle machines) on PCB
A2 (17).
20. Connect valve connectors (11) and (14) at slots X22 and X23 on PCB
A2 (17).
(3) - Cable
(11) - Valve connector (14) - Valve connector (17) - PCB
③
⑰
⑪
⑭

Software settings
Additional Instructions D867 - 00.0 - 04/2020 13
3 Software settings
3.1 Activating the SSD
To activate the SSD:
1. Log in as a technician.
User: technician
Password: 25483
2. Open the menu Navigation > Settings >
Machine Configuration and press the RFW/SSD
button.
Fig. 12: Activating the SSD (1)
3. Activate the parameter t0600CAN - Bobbin Monitor.
4. Activate the parameter t0610Loop Control.
5. Press the Bobbin Rotation Monitor button.
Fig. 13: Activating the SSD (2)

Software settings
14 Additional Instructions D867 - 00.0 - 04/2020
6. Activate the parameter t0611Bobbin Rotation Monitor.
Press the button to return to the main screen.
7. Restart the machine to adopt the settings.
3.2 Testing the SSD
You can use the menu Navigation > Settings >
Service > Multi test > t 60 09 Test Loop
Control to test the SSD:
Icon Description
RFW limit
• Value range: 0.0 - 4.0
• Default value: 1.7
RFW intensity
• Value range: 0.0 - 4.0
• Default value: 1.7
Test the stitch counter hook thread
• Check: Switch to the display Stitch counter hook thread and turn
the bobbin; the counter is incremented with every half turn
Test value of the hook thread stitch counter
• Check: Switch to the display Value hook thread stitch counter and
turn the empty bobbin slowly into the reflecting area.
With the proper setting, the value of the hook thread stitch counter
must be > 1500.
Test the remaining thread monitor signal
Check the signal of the reflecting surface
Test the bobbin rotation counter
• Check: Switch to the display Bobbin rotation counter and turn the
bobbin; the counter is incremented 12 times per turn
Test the value of the bobbin rotation counter
• Check: Switch to the display Value hook thread stitch counter and
turn the empty bobbin slowly into the reflecting area.
With the proper setting, the value of the hook thread stitch counter
must be > 1500.

Software settings
Additional Instructions D867 - 00.0 - 04/2020 15
Test the skip stitch counter
• Check: Switch to the display Stitch counter skip stitch and simulate
a thread cycle; the counter is incremented each time the thread
passes through
Test the value of the skip stitch counter
• Check: Switch to the display Value skip stitch counter and simulate
a thread cycle
With the proper setting, the value of the skip stitch counter must
be > 1500.
Test the degree of soiling
Display of the degree of soiling in %
If the degree of soiling rises above 80%, the display will show a
warning. In this case, the SSD needs to be cleaned p. 16
Icon Description

Cleaning the SSD
16 Additional Instructions D867 - 00.0 - 04/2020
4 Cleaning the SSD
If the degree of soiling rises above 80%, the display will show a warning.
In this case, the SSD needs to be cleaned.
Fig. 14: Cleaning the SSD
To clean the SSD:
1. Clean the surface on the hook (1) and the sensors (2) with a cloth.
(1) - Surface on the hook (2) - Sensors
①
②

DÜRKOPP ADLER AG
Potsdamer Str. 190
33719 Bielefeld
Germany
Phone: [phone]
Email: [email protected]m
www.duerkopp-adler.com
Subject to design changes - Part of the machines shown with additional equipment - Printed in Germany © Dürkopp Adler AG - Additional Instructions - 0791 867736 EN - 00.0 - 04/2020