DURKOPP ADLER M-Type Delta D867 Operating manual

D867
Additional Instructions
Neat seam beginning (NSB)

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Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents,
including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2020
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE

Table of Contents
Additional Instructions M-TYPE DELTA - 00.0 - 05/2020 1
1 General information ...................................................................3
2 Assembling the neat seam beginning (NSB)...........................5
2.1 Presettings outside of the machine (optional) ..............................5
2.2 Checking and adjusting the cutting pressure................................7
2.3 Checking and adjusting the clamping spring pressure.................8
2.4 Assembling the NSB into the machine .........................................9
2.5 Activating the NSB in the software .............................................15
3 Changing the knives ................................................................16
4 Maintenance..............................................................................18

Table of Contents
2 Additional Instructions M-TYPE DELTA - 00.0 - 05/2020

General information
Additional Instructions M-TYPE DELTA - 00.0 - 05/2020 3
1 General information
The kit is used to create a neat seam beginning.
Components of the kit
Check whether the scope of delivery for kit 0867 594324 is correct prior
to installation.
Part number Quantity Description
0867 354314 1 NSB assembly, consisting of:
• 0867 350363, stop block
• 9790 201000, WI-E coupling (4 pieces)
• 0867 350423, block
• 0867 350470, plate
• 9700 234002, double cylinder D12x10 (2 pieces)
• 9330 000087, washer A4,3 (5 pieces)
• 9202 002067, screw M4x8 (5 pieces)
• 0867 350440, stop
• 9202 100328, countersunk screw M4x8 (3 pieces)
• 0867 350410, counter blade
• 0867 350330, thread-pulling knife
• 0867 350400, clamping spring
• 9204 431657, screw M4x8 (2 pieces)
• 0867 350313, holder
• 0867 354300, carrier plate
• 9712 867001, valve block
• 9731 004024, hose PUR, green (0.095 m)
• 9731 004034, hose PUR, yellow (0.115 m)
• 9731 004014, hose PUR, red (0.06 m)
• 9731 004044, hose PUR, blue (0.07 m)
• 9202 001727, screw M3x30 (5 pieces)
• 9202 100338, countersunk screw M4x10 (2 pieces)
• 0867 350290, retaining bracket
• 9790 060101, WI-E coupling
0579 140074 1 Container
0742 002096 2 Clip
0999 240392 1 WI-E coupling
0999 240402 1 T-R coupling
9202 002897 2 Screw M6x16
9790 610460 1 Plug-in connection WI-E DA6/4
9330200110 2 Washer A6.4
9731 005004 0.5 m Hose PUR, gray
9731 006004 1.5 m Hose PUR, gray
9732 010033 1 Hose ARMORVIN
9790 201001 1 WI-E coupling R1/8” D4
9840 120001 6 Nail clamp
9840 120026 1 Mounting clip

General information
4 Additional Instructions M-TYPE DELTA - 00.0 - 05/2020
Important
The use of the NSB requires that the new sewing equipment
4867 E21206 or 4867 E21209 has been installed (Parts List).
The new sewing equipment is comprised of
• Feed dog (needle hole size 2.2x3.2; saw-tooth cut)
• Throat plate with left and right throat plate slide
• Presser foot
• Walking foot (non-toothed)
9840 123003 6 Steel needle
9874 867019 1 Cable
9081 200810 1 Pin wrench
Part number Quantity Description

Assembling the neat seam beginning (NSB)
Additional Instructions M-TYPE DELTA - 00.0 - 05/2020 5
2 Assembling the neat seam beginning (NSB)
When the needle exits the sewing material after the first stitch, the thread-
pulling knife pulls the initial thread into the clamp. This ensures
secure sewing.
Following the 2nd stitch, the remaining thread is cut off and removed by
the suction device.
Important
The NSB will not be active until the completion of the 2nd stitch after the
machine was switched on.
The NSB is not active if the needle tip remains below the throat plate level
during sewing.
2.1 Presettings outside of the machine (optional)
The kit has been preset at the factory and does usually NOT have to be
adjusted.
Do not check or adjust the presettings outside of the machine UNLESS
the NSB is without function.
Order
1. Complete the presettings outside of the machine.
2. Check/adjust the cutting pressure (p. 7).
3. Check/adjust the clamping spring pressure (p. 8).
4. Assemble the NSB (p. 9).
5. Activate the NSB (p. 15).
Fig. 1: Presettings outside of the machine (1)
To complete the presettings outside of the machine:
1. Remove the clamping spring (1).
2. Loosen the nut (2).
3. Extend cylinder (4).
(1) - Clamping spring
(2) - Nut (3) - Piston rod (4) - Cylinder
①
A
②
③
④

Assembling the neat seam beginning (NSB)
6 Additional Instructions M-TYPE DELTA - 00.0 - 05/2020
4. Turn the piston rod (3).
Measurement Amust be 8.8 mm with the cylinder fully extended (4).
5. Tighten the nut (2).
Fig. 2: Presettings outside of the machine (2)
6. Extend cylinder (6).
7. Retract cylinder (4).
8. Press the pin (5) against the threaded pin (7).
9. Turn the threaded pin (7).
Measurement Bmust be 2.8 mm when the pin (5) abuts on
the threaded pin (7).
Fig. 3: Presettings outside of the machine (3)
10. Retract cylinder (6).
11. Loosen the screw (8).
(5) - Pin
(6) - Cylinder (7) - Threaded pin
⑦⑤⑥
(5) - Pin
(6) - Cylinder (8) - Screw (9) - Plate
⑤
⑦
⑧
⑨

Assembling the neat seam beginning (NSB)
Additional Instructions M-TYPE DELTA - 00.0 - 05/2020 7
12. Shift the plate (9).
Measurement Cmust be 1.3 mm when the pin (5) abuts on the
plate (9).
13. Tighten the screw (8).
14. Place the clamping spring (1).
2.2 Checking and adjusting the cutting pressure
Order
1. Complete the presettings outside of the machine (p. 5).
2. Check/adjust the cutting pressure.
3. Check/adjust the clamping spring pressure (p. 8).
4. Assemble the NSB (p. 9).
5. Activate the NSB (p. 15).
Fig. 4: Checking and adjusting the cutting pressure
Proper setting
Screw (1) is adjusted such that the thread-pulling knife (2) moves smooth-
ly and the counter blade (3) cuts the loose thread cleanly.
To check and adjust the cutting pressure:
1. Screw in screw (1) in such a way that the screw head abuts on
the counter blade (3).
NOTICE
Property damage may occur!
Risk of knife breakage if pressure is adjusted too high.
Do not adjust the cutting pressure too high.
(1) - Screw
(2) - Thread-pulling knife (3) - Counter blade
①
②
③

Assembling the neat seam beginning (NSB)
8 Additional Instructions M-TYPE DELTA - 00.0 - 05/2020
2. Turn the screw (1).
• Increase the cutting pressure: Turn screw (1) clockwise
• Reduce the cutting pressure: Turn screw (1) counterclockwise
3. Carry out a cutting test.
4. Readjust the cutting pressure if necessary.
2.3 Checking and adjusting the clamping spring pressure
The clamping spring clamps the needle thread after the 1st short stitch
and prior to cutting.
Order
1. Complete the presettings outside of the machine (p. 5).
2. Check/adjust the cutting pressure (p. 7).
3. Check/adjust the clamping spring pressure.
4. Assemble the NSB (p. 9).
5. Activate the NSB (p. 15).
Fig. 5: Checking and adjusting the clamping spring pressure
To adjust the clamping spring pressure:
1. Adjust screw (1) such that the needle thread is securely clamped by
the clamping spring (2).
Theclampingspringpressuredependsontheneedlethreadthickness.
Make sure that the needle thread can be effortlessly pulled out of
the clamped position.
2. Turn the screw (1).
• Increase the clamping spring pressure:
Turn screw (1) clockwise
• Reduce the clamping spring pressure:
Turn screw (1) counterclockwise
(1) - Screw (2) - Clamping spring
①
②

Assembling the neat seam beginning (NSB)
Additional Instructions M-TYPE DELTA - 00.0 - 05/2020 9
2.4 Assembling the NSB into the machine
Order
1. Complete the presettings outside of the machine (p. 5).
2. Check/adjust the cutting pressure (p. 7).
3. Check/adjust the clamping spring pressure (p. 8).
4. Assemble the NSB.
5. Activate the NSB (p. 15).
To assemble the NSB into the machine:
Important
• Adjust the stitch length to 0.1
• Do NOT switch off the machine
• Lock the sewing feet in place
• Press the Service Stop key
1. Remove the throat plate slide.
2. Disassemble the throat plate (Service Instructions).
3. Disassemble the feed dog (Service Instructions).
4. Disassemble the short thread trimmer knife (Service Instructions).
5. Tilt the machine head.
Fig. 6: Assembling the NSB into the machine (1)
6. Insert the NSB from the bottom.
7. Tighten the NSB (1) using the screws.
8. Erect the machine head.
(1) - Screws
①

Assembling the neat seam beginning (NSB)
10 Additional Instructions M-TYPE DELTA - 00.0 - 05/2020
Fig. 7: Assembling the NSB into the machine (2)
9. Manually turn the needle to top dead center.
10. Extend the thread-pulling knife (2) by hand without pressure as far as
it will go.
11. Lower the needle by turning the handwheel
The needle must be positioned in the center of the needle hole of
the thread-pulling knife (2).
12. Loosen the screws (1).
Make sure the thread-pulling knife (2) remains fully extended.
13. Move the entire NSB unit such that the needle is positioned precisely
inthecenteroftheneedleholeofthethread-pullingknife(2)(seefigure
above).
14. Tighten the screws (1).
When doing so, make sure that you do not move the NSB unit.
15. Raise the needle by turning the handwheel.
16. Slide the thread-pulling knife (2) all the way back.
(1) - Screws (2) - Thread-pulling knife
①
②

Assembling the neat seam beginning (NSB)
Additional Instructions M-TYPE DELTA - 00.0 - 05/2020 11
Fig. 8: Assembling the NSB into the machine (3)
17. Assemble the short thread trimmer knife (4).
18. Assemble the new feed dog (3).
The needle must pierce exactly in the center of the needle holes of
feed dog (3) and thread-pulling knife (2).
Fig. 9: Assembling the NSB into the machine (4)
19. Assemble the throat plate (5).
20. Tilt the machine head.
(3) - Feed dog (4) - Short thread trimmer knife
④
③
(5) - Throat plate
⑤

Assembling the neat seam beginning (NSB)
12 Additional Instructions M-TYPE DELTA - 00.0 - 05/2020
Fig. 10: Assembling the NSB into the machine (5)
21. Assemble the compressed air maintenance unit (6) to the stand (if not
yet present).
22. Connect the air hose (8).
23. Connect the connection hose (7) to the compressed air supply.
Fig. 11: Assembling the NSB into the machine (6)
24. Assemble the suction container (11) under the tabletop.
25. Assemble the suction hose (9) to the suction container (11) using
the clip.
26. Connect the pneumatic hose (10) to the suction container (11).
27. Lay the suction hose (9) and the pneumatic hose (10) through the slot
in the oil pan under the machine.
(6) - Compressed air maintenance unit
(7) - Connection hose (8) - Air hose
⑧
⑥
⑦
(9) - Suction hose
(10) - Pneumatic hose (11) - Suction container
⑪
⑨
⑩

Assembling the neat seam beginning (NSB)
Additional Instructions M-TYPE DELTA - 00.0 - 05/2020 13
Fig. 12: Assembling the NSB into the machine (7)
28. Connect cables and hoses to the NSB.
• Assemble the suction hose (9) using the clip (12)
• Insert the pneumatic hose (10) of the suction container (11)
• Connect valve connectors Y1, Y2 and Y3 to the valve blocks
Y1: yellow/green (cylinder of thread-pulling knife)
Y2: gray/pink (cylinder for clamping position)
Y3: brown/white (suction)
29. Erect the machine head.
(9) - Suction hose
(10) - Pneumatic hose (12) - Clip
Y1
Y3
Y2
⑩
⑩
⑨
⑫

Assembling the neat seam beginning (NSB)
14 Additional Instructions M-TYPE DELTA - 00.0 - 05/2020
Fig. 13: Assembling the NSB into the machine (8)
30. Insert throat plate slide (13).
Important
The left throat plate slide must be replaced with throat plate slide (13) in
order to prevent collisions.
Fig. 14: Assembling the NSB into the machine (9)
31. Tilt the machine head.
32. Lay valve connectors Y1, Y2 and Y3 under the machine to PCB A2.
(13) - Throat plate slide
⑬
(14) - PCB
⑭
Y1 Y2 Y3

Assembling the neat seam beginning (NSB)
Additional Instructions M-TYPE DELTA - 00.0 - 05/2020 15
33. Connect valve connectors at PCB A2 (14).
• Y1: yellow/green slot X25
• Y2: gray/pink slot X26
• Y3: brown/white slot X27
2.5 Activating the NSB in the software
The NSB must be activated by setting the corresponding parameters on
the control panel.
Order
1. Complete the presettings outside of the machine (p. 5).
2. Check/adjust the cutting pressure (p. 7).
3. Check/adjust the clamping spring pressure (p. 8).
4. Assemble the NSB (p. 9).
5. Activate the NSB.
To activate the NSB in the software:
1. Log in as a technician.
User: technician
Password: 25483
2. Open the menu Navigation > Settings >
Machine Configuration > Needle Thread Clamp
and press the neat seam beginning button.
3. Set the parameter t0130to On.
4. Press the button to exit the menu.

Changing the knives
16 Additional Instructions M-TYPE DELTA - 00.0 - 05/2020
3 Changing the knives
To change the knives, you will need a size 10 Torx screwdriver for the
clamping spring and a 2.5 mm hexagon socket screwdriver for the knife
screws.
Fig. 15: Changing the knives (1)
To change the knives:
1. Disassemble the throat plate (Service Instructions).
2. Loosen screw (1) and adjusting wheel (2).
3. Remove the clamping spring (3).
4. Loosen adjusting wheel (5) and screws (6).
5. Remove the counter blade (4).
Fig. 16: Changing the knives (2)
(1) - Screw
(2) - Adjusting wheel
(3) - Clamping spring
(4) - Counter blade
(5) - Adjusting wheel
(6) - Screws
⑥
①
②
③
⑤
④
(7) - Thread-pulling knife
⑦

Changing the knives
Additional Instructions M-TYPE DELTA - 00.0 - 05/2020 17
6. Disassemble the thread-pulling knife (7).
7. Place the new thread-pulling knife.
Important
Make sure to place the thread-pulling knife with the correct orientation:
The slanted surface is found on the underside.
8. Place the new counter blade.
Important
Make sure to place the counter blade with the correct orientation:
The countersunk screws can be inserted properly into the holes.
9. Tighten the screws (6).
10. Screw in screw (5) and adjust the cutting pressure (p. 7).
11. Place and align the clamping spring (3).
12. Tighten the screw (1).
13. Screw in screw (2) and adjust the clamping spring pressure (p. 8).

Maintenance
18 Additional Instructions M-TYPE DELTA - 00.0 - 05/2020
4 Maintenance
Fig. 17: Maintenance (1)
To perform maintenance on the NSB:
1. Empty the suction container (1).
Fig. 18: Maintenance (3)
2. Open the left throat plate slide.
3. Use a compressed air gun to clean the NSB unit (2) every day.
(1) - Suction container
①
(2) - NSB unit
②