DUYAR OPUS Series Owner's manual

SERIES
INSTALLATION, OPERATION, MAINTENANCE
AND REPAIR MANUAL
OPUS

2
OPUS SERIES INSTALLATION, OPERATION, MAINTENANCE
AND REPAIR MANUAL
www.duyarpompa.com

INSTALLATION, OPERATION, MAINTENANCE
AND REPAIR MANUAL
1
TABLE OF
CONTENTS
1- ATTENTION.....................................................................................................3
2- WARNINGS AND SYMBOLS................................3
2.1- Symbols Used and Types of
Warnings................................................................................3
3- GENERAL...................................................................................5
3.1- Description of the Pump....................................5
3.2- Application Area (Intended Use)...............5
3.1- Pumped Liquids............................................................5
3.1- Operating Conditions.............................................5
4- PACKAGE CONTENTS, LIFTING,
TRANSPORT AND STORAGE.............................4
4.1- Package Contents.....................................................4
4.2- LIFTING...................................................................................5
4.3- Transport and Storage........................................5
5- PUMP INFORMATION.................................................5
5.1- Technical Information.............................................5
5.2- Label Information.......................................................6
5.3- Parallel/Backup Operation..............................7
5.4- Communication...........................................................7
6- PUMP INSTALLATION.............................................7
6.1-Positioning...........................................................................7
6.3- Water Filling and Air Drain..............................8
6.4- Cable-Fuse Selection and Electrical
Installation.........................................................................8
7- DISPLAY AND SETTINGS.....................................10
7.1- Operating Modes......................................................11
7.1.1- Manual Operating Mode.............................11
7.1.2- Constant Pressure Operating
Mode.......................................................................11
7.1.3- Variable Pressure Operating Mode.....11
7.1.4- Night Operating Mode................................12
7.2- Error Codes......................................................................12
8- INITIAL OPERATION, CONTINUOUS
OPERATION AND STOP........................................12
9- OPERATING MODES AND SELECTION
CRITERIA................................................................................13
9.1- Manual Operating Mod.....................................13
9.2- Constant Pressure Operating
Mode.....................................................................................14
9.1- Variable Pressure Operating
Mode......................................................................................14
9.1- Operating Mode Selection
Criteria................................................................................15
10- TERMINAL CONNECTION DETAIL..........16
10.1- Terminal Connection Detail
Table...................................................................................14
10.2- Terminal Connection Detail Parame
ter List..............................................15
11- FAULTS, CAUSES AND
SOLUTIONSL...................................................................10
12- APPENDIX..........................................................................10
13- WARRANTY, MAINTENANCE AND
SERVICE...............................................................................10
14- WARRANTY CERTIFICATEL...........................10

2
OPUS SERIES INSTALLATION, OPERATION, MAINTENANCE
AND REPAIR MANUAL
1. ATTENTION
Read and check this booklet carefully. The information
given here covers the issues that are necessary for
practitioners and users in the installation, use and
maintenance of the device.
If you need any information about your device or have
a problem, it will be sufficient to contact DUYAR PUMP
authorized services.
2. WARNINGS AND SYMBOLS
2.1 Symbols Used and Types of Warnings
3. GENERAL
3.1 Description of the Pump
OPUS Pump is a new technology circulation pump
that can adjust the speed according to the needs
of the system thanks to the ECM technology it uses
and the inverter on it, and saves energy thanks to
its different operating modes. Operating modes:
manual, constant pressure and variable pressure.
See. Chapters 7.1 and 9. The pump operates in
accordance with the operating mode selected on
the controller and the pump head defined.
3.1 Description of the Pump
OPUS circulation pumps have been developed for
the circulation and pressurization of the water
circulating in the heating and air conditioning
systems in residences, commercial and industrial
workplaces
3.3 Pumped Liquids
Only clean water free from solid particles should be
pumped as a liquid, no antifreeze or similar additives
should be added. In order to prevent scaling and
corrosion, the properties of pumpable water should
be as in Table 3.2:
3.4 Operating Conditions
OPUS circulation pumps have been developed for
the circulation and pressurization of the water
circulating in the heating and air conditioning
systems in residences, commercial and industrial
workplaces.
Supply voltage : Single phase 230 Volt AC (±10%)
and 50Hz (earth protected).
Water temperature : Up to +110°C.
System Pressure : For the minimum and
maximum pressure of the
fluid in the system: see Table
5.2. and Table 5.3.
Ambient temperature:-10°C to +40°C.
4. PACKAGE CONTENTS, LIFTING, TRANSPORT AND
STORAGE
4.1 Package Contents
The product you have purchased consists of:
●Pump
●User Manual
●Warranty Certificate
●2 Gaskets
CAUTION
CAUTION
CAUTION
Please review this booklet carefully when
you need any information for your further
applications.
The temperature, pressure and voltage
values at which the system operates must
be between the values given under the
operating conditions.
Ignoring these warnings may result in
death or serious injury.
Ignoring these warnings may result in
death and/or serious injury from electric
shock.
Ignoring these warnings may result in
the disruption regarding the safe and
secure operation of the pump
OPUS pumps may only be used for
specified purposes. Manufacturer and
seller companies are not responsible for
the consequences of misuse.
Total Boiler
Capacity [kW]
TotalA lkaliM etal
Amount [mol/m3] TotalH ardness [0d] pH value at
250°C
Oxygen Ra o
[mg/liter]
Electrical Conduc vity at
250°C [ S/cm]
... 50 3.0 16.8
8.2 -1 0.0< 0.02 < 100
50 < ...
200 2.0 11.2
200 < ... 600 1.5 8.4
600 < ... 0.02 0.11
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1

OPUS SERIES
INSTALLATION, OPERATION, MAINTENANCE
AND REPAIR MANUAL
3
4.2 Lifting
The pump must be lifted from the motor casing or
pump casing.
4.3 Transport and Storage
Transport and Storage Ambient Temperature: -Between
25°C and +40°C. During transportation and storage, the
pump must be protected against shocks, moisture and
freezing. 1.3 Pompanın İsimlendirilmesi
When it is unpacked, it should be checked that the
device is the model suitable for the order and whether
it has been damaged during transportation.
If the pump is damaged, it should not be used without
consulting DUYAR PUMP authorized service.
5. PUMP INFORMATION
5.1 Technical Information
In order to prevent noise and damage that may occur
in the pump due to cavitation, the minimum inlet
pressure values that must be on the suction side of the
pump are given in the table below:
5.2 Label Information
The label on the pump contains the following
information:
CAUTION Incorrect transportation or storage may
result in product damage.
Do not lift the pump by means of the
control box.
1Nameofthe product
2Energy EfficiencyIndex
3Maximum System Pressure
4Owned Standards
5Protection Class
6Barcode Tracking Number
7Input Voltage-Voltage
8Minimum Power
9Minimum Current
10 Temperature Class
11 InputFrequency
12 MaximumPower
13 MaximumCurrent
14 Serial number
15 QR Code
16 Year of production
17 Marksand Approvals
18 BrandNameand Address
Table5.2:DescriptionsofLabel Information
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Minimum inlet pressure
values
Water temperature
50 °C 75 °C 95 °C 1100C
0,5 bar 0,8 bar 1,3 bar 2,0 bar
Model OPUS
25-6 180 25-8 180 D 25-8 180 25-12 180 D 25- 12 180 32-6 180 32-8 180 D 32-8 180 32-12 180 D 32-12 180 40-10 220 C 50- 8 240 C 40-10 220 C 50-8 240 C 40-12 250 V 50-12 280 V
Maximum Head (m)
6,5 8 8 12 12 6,7 8 8 12 12 11,5 9 11, 6 9 12 12
9 10,55 10,55 11,55 11,55 9,1 10,6 10,6 11,55 11,55 11,55 11,5 22 22 24 35
Engine Speed (rpm)
3400 4000 4000 4800 4800 3400 4000 4000 4800 4800 4800 4800 4600 4600 4600 4600
Input Voltage and Freq uency 1~~230 V AC ± 10, 50 H z, (PE) Ground Protected
Rated Current (A)
0,45 0,66 0,66 0,88 0,88 0,45 0,66 0,66 0,88 0,88 0,88 0,88 1, 74 1,74 2,09 2,44
Maximum Power Drawn (W)
90 140 140 180 180 90 140 140 180 180 180 180 400 400 480 560
0,23
F
IP 44
Temperature Class TF 110
Maximum System Pressure PN 25/G 1 1/2'' PN 32/G 2"
P
N 6/10
< %90
Pump Dimensions See. Appendix