DVC DVC-1412 User manual

TECHNICAL MANUAL FOR
DVC-1412 CAMERAS
Manual Number: 86-1412-04
Release Date: January 1, 2003
DVC Company
10200 Highway 290 West
Austin, Texas 78736
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]m
WWW: http://www.dvcco.com

TABLE OF CONTENTS
1INTRODUCTION ...............................................................................................................................................1
2INITIAL INSPECTION......................................................................................................................................2
2.1 UNPACKING AND RECEIVING................................................................................................................2
2.2 EQUIPMENT SUPPLIED (LVDS SYSTEM) .................................................................................................3
2.3 EQUIPMENT SUPPLIED (FIREWIRE SYSTEM) ...........................................................................................4
2.4 EQUIPMENT SUPPLIED (CAMERALINK SYSTEM) .....................................................................................5
2.5 OPTIONAL ITEMS ......................................................................................................................................6
2.6 CAMERA POWER SUPPLY .......................................................................................................................6
2.6.1 INTERNATIONAL APPLICATIONS .....................................................................................................6
3MAINTENANCE.................................................................................................................................................7
3.1 LENS AND SENSOR FACEPLATE CLEANING.......................................................................................7
3.2 CLEANING AND LUBRICATION .............................................................................................................7
3.2.1 When should I clean the CCD imager in my camera?...........................................................................7
3.2.2 What causes the CCD imager to get dirty?............................................................................................7
3.2.3 What must I do before cleaning the CCD imager? ................................................................................7
3.2.4 How should the CCD Imager be cleaned?.............................................................................................7
4CAMERA SPECIFICATIONS ..........................................................................................................................9
4.1 OPTICAL ......................................................................................................................................................9
4.2 DIGITAL VIDEO OUTPUT.......................................................................................................................10
4.2.1 12 Bit RS-422/RS-644 (LVDS / FireWire) ...........................................................................................10
4.3 INTENSICAM - 1412 .................................................................................................................................11
4.4 CAMERA CONTROL ................................................................................................................................11
4.5 ELECTRICAL.............................................................................................................................................12
4.6 MECHANICAL FOR STANDARD LVDS/FIREWIRE/CAMERALINK CAMERAS ............................12
4.7 MECHANICAL FOR COOLED CAMERAS.............................................................................................12
4.8 MECHANICAL FOR INTENSICAM ........................................................................................................12
5CAMERA FUNCTIONAL DESCRIPTION...................................................................................................13
5.1 BLOCK DIAGRAM....................................................................................................................................13
5.2 CCD AND VIDEO BOARD .......................................................................................................................13
5.2.1 CCD Sensor .........................................................................................................................................13
5.2.2 Video Processing .................................................................................................................................14
5.2.3 Video Digitization................................................................................................................................14
5.2.4 Voltage Regulation ..............................................................................................................................15
5.2.5 Timing..................................................................................................................................................15
5.3 DIGITAL I/O BOARD................................................................................................................................15
5.3.1 LVDS Version: TTL to LVDS Drivers..................................................................................................15
5.3.2 Fire Wire Version ................................................................................................................................15
5.3.3 CameraLink Version............................................................................................................................15
6INSTALLATION...............................................................................................................................................16
7MODES OF OPERATION...............................................................................................................................16
7.1 NORMAL MODE .......................................................................................................................................16
7.2 HIGH SPEED SHUTTER ...........................................................................................................................17
7.2.1 Setting The Exposure Duration............................................................................................................17
7.2.2 Strobe...................................................................................................................................................17
7.2.3 Reset & Shutter ....................................................................................................................................18
ii

7.2.4 Reset Modes.........................................................................................................................................20
7.3 N FRAME INTEGRATION........................................................................................................................22
7.3.1 Reset Operation in N-Frame Integration Mode...................................................................................22
7.4 ULT: ULTRA-LONG-TERM EXPOSURE................................................................................................22
7.5 PULSE DRIVEN EXPOSURE ...................................................................................................................23
7.6 BINNING ....................................................................................................................................................24
7.6.1 Binning and Shutter:............................................................................................................................26
7.6.2 Binning and Bayer Pattern Color Filter Arrays ..................................................................................26
7.7 SUB-ARRAY / REGION OF INTEREST (ROI ) ..................................................................................................27
7.7.1 Functional Description ........................................................................................................................27
7.7.2 Advantages...........................................................................................................................................28
7.7.3 Disadvantages......................................................................................................................................28
7.7.4 What can be done to overcome this disadvantage? .............................................................................28
7.7.5 What applications should ROI be used for? ........................................................................................28
7.7.6 ROI Commands....................................................................................................................................28
7.8 SLOW SCAN ..............................................................................................................................................29
7.9 INTENSICAM-1412 ...................................................................................................................................30
7.9.1 Introduction .........................................................................................................................................30
7.9.2 Functional Description ........................................................................................................................30
7.9.3 Spectral Response................................................................................................................................31
7.9.4 Intensicam & CView  .........................................................................................................................32
7.10 MULTI-SPECTRAL OPTION....................................................................................................................33
7.10.1 Software issues.....................................................................................................................................33
7.10.2 Spectral Response................................................................................................................................35
7.10.3 Module Removal & Change of Filters .................................................................................................35
8APPLICATION NOTES...................................................................................................................................43
8.1 BAYER FILTER DECODING ALGORITHM...........................................................................................43
8.1.1 Introduction .........................................................................................................................................43
8.1.2 Color Pixel Processing ........................................................................................................................43
8.1.3 White Balance......................................................................................................................................43
8.1.4 Gamma Correction ..............................................................................................................................45
8.1.5 Color Coding .......................................................................................................................................45
8.1.6 Suggested Algorithm............................................................................................................................45
9SERIAL COMMAND INTERFACE DEFINITION FOR DVC-1412 CAMERAS (LVDS AND
CAMERALINK CAMERAS)...................................................................................................................................46
9.1 INTRODUCTION .......................................................................................................................................46
9.2 PHYSICAL DESCRIPTION.......................................................................................................................46
9.3 COMMUNICATION PROTOCOL.............................................................................................................46
9.4 CAMERA CONTROLS ..............................................................................................................................47
9.4.1 Gain .....................................................................................................................................................47
9.4.2 Offset (or black level) ..........................................................................................................................47
9.4.3 Exposure ..............................................................................................................................................48
9.4.4 Modes...................................................................................................................................................48
9.5 SPECIAL COMMANDS.............................................................................................................................50
9.5.1 Intensifier Control ...............................................................................................................................51
9.5.2 Notes on Intensifier Operation.............................................................................................................52
9.5.3 Notes on Wheel Commands .................................................................................................................53
9.6 COMMAND SUMMARY ..........................................................................................................................54
10 INFORMATION AND SUPPORT RESOURCES .........................................................................................55
11 APPENDIX.........................................................................................................................................................56
11.1 APPENDIX A: MECHANICAL DIMENSIONS DIAGRAM....................................................................56
11.2 APPENDIX B: CABLE DRAWINGS ........................................................................................................63
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11.3 APPENDIX C: DVC-1412 CAMERA CONNECTORS.............................................................................67
11.3.1 Auxiliary Connector.............................................................................................................................68
12 WARRANTY AND AFTER-SALES SERVICE.............................................................................................70
13 COPYRIGHT INFORMATION ......................................................................................................................71
iv

LIST OF FIGURES
Figure 2.2-1: DVC-1412 Camera and adjustment wrench ............................................................................................3
Figure 2.2-2: Linear regulated power supply.................................................................................................................3
Figure 2.2-3: PixeLYNX board .....................................................................................................................................3
Figure 2.2-4:US version of line cord with IEC320 receptacle.......................................................................................3
Figure 2.2-5: DVC distribution CD-ROM.....................................................................................................................3
Figure 2.2-6: 10ft. interface cable, with 18” RS232 pigtail...........................................................................................3
Figure 2.3-1: DVC-1412 Camera and adjustment wrench ............................................................................................4
Figure 2.3-2: Linear regulated power supply.................................................................................................................4
Figure 2.3-3: Firewire cable (actual color may vary) ....................................................................................................4
Figure 2.3-4:US version of line cord with IEC320 receptacle.......................................................................................4
Figure 2.33-2.3-5: DVC distribution CD-ROM ............................................................................................................4
Figure 2.4-1: DVC-1412 Camera and adjustment wrench ............................................................................................5
Figure 2.4-2: Linear regulated power supply.................................................................................................................5
Figure 2.4-3: CameraLink cable (actual color may vary).............................................................................................5
Figure 2.4-4:US version of line cord with IEC320 receptacle.......................................................................................5
Figure 2.4-5: DVC distribution CD-ROM.....................................................................................................................5
Figure 2.4-6: CameraLink board ...................................................................................................................................5
Figure 2.6-1: Bottom view of power supply showing voltage selection switch (115V)................................................6
Figure 2.6-2: Bottom view of power supply showing voltage selection switch (220V)................................................6
Figure 2.6-3: IEC line cord with Euro-style plug ..........................................................................................................6
Figure 2.6-4: IEC line cord with UK-style plug ............................................................................................................6
Figure 4.1-1: Monochrome camera spectral response ...................................................................................................9
Figure 4.1-2: IR Filter Characteristics .........................................................................................................................10
Figure 4.3-1: Spectral curve for Intensicam ................................................................................................................11
Figure 5.1-1: DVC-1412 camera block diagram (LVDS version shown) ...................................................................13
Figure 5.2-1: Bayer pattern color filter array...............................................................................................................13
Figure 7.1-1: Timing diagram--normal mode..............................................................................................................16
Figure 7.2-1: Timing diagram--shutter mode (HNL & HDL) .....................................................................................17
Figure 7.2-2: Asynchronous Reset ..............................................................................................................................18
Figure 7.2-3: Timing diagram—HDO Mode...............................................................................................................20
Figure 7.2-4: HDL mode .............................................................................................................................................21
Figure 7.3-1: Timing diagram--long exposure.............................................................................................................22
Figure 7.5-1: Asynchronous Reset ..............................................................................................................................23
Figure 7.5-2: Pulse driven integration mode, showing long/short exposure with minimum latency...........................24
Figure 7.6-1: Bin 2x2 case...........................................................................................................................................25
Figure 7.9-1: Intensicam spectral response..................................................................................................................31
Figure 7.10-1: Cooled (left) and non-cooled (right) multi-spectral cameras. ..............................................................33
Figure 7.10-2: Color filter wheel module ....................................................................................................................34
Figure 8.1-1: Bayer Pattern CFA.................................................................................................................................43
Figure 9.5-1: Luminous Gain versus IGN Argument ..................................................................................................51
Figure 11.1-1: 1412 with LVDS connector .................................................................................................................56
Figure 11.1-2: 1412 with CameraLink connector........................................................................................................57
Figure 11.1-3: 1412 Camera with 1394 Connector .....................................................................................................58
Figure 11.1-4: 1412 TE Cooler Camera (LVDS model shown) ..................................................................................59
Figure 11.1-5: Intensicam-1412 Image Intensifier Camera (LVDS shown)................................................................60
Figure 11.1-6: 1412-Multispectral Wheel Non-Cooled Camera (LVDS shown) ........................................................61
Figure 11.1-7: 1412-Multispectral Wheel Cooled Camera (FireWire shown) ............................................................62
Figure 11.2-1: DVC-1412-to-pixeLNYX cable...........................................................................................................63
Figure 11.2-2: CameraLink cable................................................................................................................................64
Figure 11.2-3: DVC-1412-MV1500 cable...................................................................................................................65
Figure 11.2-4: DVC-1412-to-Matrox Meteor II DIG cable (LVDS)...........................................................................66
Figure 11.3-1: Camera rear view showing connector pin numbers (LVDS connections shown)................................67
v

LIST OF TABLES
Table 7.6-1: Binning commands..................................................................................................................................24
Table 7.7-1: Slow-scan mode commands....................................................................................................................29
Table 9.4-1: Gain Table...............................................................................................................................................47
Table 9.4-2: Offset Table.............................................................................................................................................47
Table 11.3-1: Camera connector information..............................................................................................................68
Table 11.3-2: Power supply connector pinout .............................................................................................................68
Table 11.3-3: Digital video connector pinout ..............................................................................................................69
vi

1 INTRODUCTION
DVC Company, based in Austin, Texas, is a manufacturer of cost-effective, high performance video
cameras. We thank you for purchasing from the DVC-1412 series of mega-pixel digital video cameras.
This series of cameras is based on the premise that precise image processing applications demand mega-
pixel cameras that are optimized for the performance available from today’s leading edge CCDs, while
maintaining an acceptable price to performance ratio.
The 2/3” interline Sony ICX285 CCD imager used in the DVC-1412 cameras has a 1392(H) X 1040(V)
progressively-scanned image format and has a pixel size of 6.45µm X 6.45µm. The CCD sensor has a
particularly high QE in the Blue-Green region of the spectrum resulting in higher sensitivity for most
applications.
The DVC-1412 series includes a non-cooled camera, a cooled camera, an intensifier version, and a multi-
spectral camera using a built-in filter wheel module in both cooled and uncooled versions. A choice of I/O
options is available: LVDS, CameraLink, or FireWire. High-speed shuttering, long-term integration, pulse
driven integration, and gain/offset control are standard features. The cooled camera features include
cooling to -20°C and removal of the sensor faceplate for UV applications. All DVC cameras come with a
standard 2-year warranty and use industry-standard “C-mount” lenses.
This camera series also includes Intensicam II, which utilizes a gated, Gen III image intensifier, fiber-
optically coupled to the CCD.
With the LVDS version, the 10 frames/sec video data is provided in a 12 bit parallel, differential LVDS
format, which is "plug-and-play" compatible with industry-standard image processors. The digital data,
pixel clock, enable line, and enable frame signals are accessible via the DB-44 connector.
The CameraLink version transmits 10 f/s, 12-bit data over an industry standard MDR-26 interface to any
CameraLink compatible frame grabber.
In the FireWire version of the camera, the LVDS output is replaced by an industry standard 1394A
connector. The camera provides 12-bit data at 10 frames/s when used with any OHCI compliant FireWire
interface card.
Computer-based control of gain offset is provided to "tune" the dynamic range of the camera to the
application. This provides an optimum match between the dynamic range and sensitivity of the camera and
the requirements of the application.
The CCD is physically mounted in the cavity of a high-precision opto-mechanical plate to eliminate the
stability problems that are caused by using poorly mounted CCDs in vibration applications. The highly
stable optical mount utilizes an adjustable C-mount coupling to provide critical system focusing
adjustments. In-camera digitization using the CCD pixel clock eliminates pixel jitter, improves
repeatability and brings sub-pixel accuracy to image processing applications.
CView, a Windows GUI software package is supplied with the camera, allowing image viewing and
control of all camera operations. Five user programmable, single-click software “buttons” allow the user
to customize the camera to the imaging application.
This manual applies to all models of the DVC-1412 cameras.
1

2 INITIAL INSPECTION
2.1 UNPACKING AND RECEIVING
These items were thoroughly tested and carefully packed in the factory. Upon acceptance by the
carrier, they assume responsibility for its safe arrival. Should you receive this item in a damaged
condition, apparent or concealed, a claim for damage must be made to the carrier. To return the
product to the factory for service, please contact the DVC Customer Service Department at (512)-
301-9564 for a Return Material Authorization (RMA) Number.
If visual inspection shows damage upon receipt of this shipment, it must be noted on the freight bill
or express receipt, and the notation signed by the carrier's agent. Failure to do this can result in the
carrier refusing to honor the claim.
When the damage is not apparent until the unit is unpacked, a claim for concealed damage must be
made. Make a mail or phone request to the carrier for inspection immediately upon discovery of
the concealed damage. Keep all cartons and packing materials. Since shipping damage is the
carrier's responsibility, the carrier will furnish you with an inspection report and the necessary
forms for filing the concealed-damage claim.
2

2.2 EQUIPMENT SUPPLIED (LVDS system)
Figure 2.2-1: DVC-1412 Camera and adjustment wrench Figure 2.2-2: Linear regulated power supply
Figure 2.2-3: PixeLYNX board Figure 2.2-4:US version of line cord with IEC320 receptacle
Figure 2.2-5: DVC distribution CD-ROM Figure 2.2-6: 10ft. interface cable, with 18” RS232 pigtail
3

2.3 EQUIPMENT SUPPLIED (FireWire system)
Figure 2.3-1: DVC-1412 Camera and adjustment wrench Figure 2.3-2: Linear regulated power supply
Figure 2.3-3: FireWire cable (actual color may vary)
Figure 2.3-4:US version of line cord with IEC320 receptacle
Figure 2.33-2.3-5: DVC distribution CD-ROM
4